Claas Scorpion 6040 (K03) Telehandlers Repair Manual ES

File List:

00 0296 514 2.pdf
Inyección Common Rail.pdf
Inyección mecánica.pdf

Common Rail Injection.pdf:

Workshop manual
Workshop manual
1 Prologue
2 General aspects
3 Instructions for the user
4 Technical data
4.1 Check and adjustment data
4.2 Tightening instructions
5 Summary of worksheets
5.1 Alphabetical classification
5.2 Numerical classification
6 Worksheets
Disassembly and installation of crankcase ventilation
Replacing the crankshaft seal (opposite side to the flywheel)
Install/dismount the axle bushing on the crankshaft (opposite side to the flywheel)
Assembly and disassembly of the front cover (opposite side to the flywheel)
Removal and installation of piston cooling nozzles
Disassembly and assembly of mass balance axles
Check mass balance axles
Disassemble and install lubricating oil pan
Cylinder check
Assembly and disassembly Vlt and V-pulley
Disassembly and installation of the dynamic shock absorber
Disassembly and assembly of the flywheel
Assembly and disassembly of the mass balance gear
Crankshaft disassembly and assembly
Checking the crankshaft
Checking the crankshaft axial play
Disassembly and assembly of piston and connecting rod
Checking the connecting rod
Checking the piston
Checking piston rings and grooves
Checking compression pressure
Remove and install the cylinder head cover
Disassembly and installation of the exhaust gas recirculation module
Disassembly and assembly of the solenoid valve (exhaust gas recirculation)
Disassembly and assembly of the cylinder head
Checking the piston protrusion distance
Disassembly and assembly of valves
Valve check
Checking the valve guide
Checking the remaining valve distance
Replacing the crankshaft seal (flywheel side)
Reassembly and disassembly of the gearbox cover
Disassembly and installation of the camshaft
Checking the camshaft
Valve clearance adjustment (without exhaust gas recirculation module or with it removed)
Valve clearance adjustment (with exhaust gas recirculation module fitted)
Disassembly and assembly of the rocker arms and their support
Disassembly and replacement, checking rocker arms and rocker supports
Disassembly and assembly of the lubricating oil radiator
Disassembly and assembly of the lubricating oil radiator housing
Disassembly and assembly of the water box
Disassembly and assembly of the oil suction pipe
Disassembly and assembly of the control block
Disassembly and installation of the high-pressure pump (mounting position A)
Disassembly and installation of the high-pressure pump (mounting position B)
Disassembly and installation of the fuel filter console
Disassembly and assembly of the fuel feed pump (V-belt drive with internal teeth)
Disassembly and assembly of the injection rail
Disassembly and assembly of the pressure relief valve
Disassembly and assembly of the injection rail pressure sensor
Installation and disassembly of the intake air duct
Mounting and dismounting the coolant pump (V-belt drive with internal teeth)
Thermostat disassembly and assembly
Checking the thermostat (in dismantled state)
Assembly and disassembly of the belt tensioner (V-belt with internal teeth)
Assembly and disassembly of the fan drive
Disassembly and replacement of the fan drive
Disassembly and assembly of the fan console (V-belt drive with internal teeth)
Disassembly and assembly of the exhaust duct
Disassembly and installation of the exhaust turbocharger
Disassembly and assembly of the generator (V-belt drive with internal teeth)
Disassembly and assembly of the starter motor
Mounting and dismounting the engine on the mounting bracket
Remove and install the motor housing (elastic housing)
Disassembly and assembly of the wiring harness
Disassembly and assembly of the tachogenerator (crankshaft)
Disassembly and assembly of the tachogenerator (camshaft)
Assembly and disassembly of the pressure/temperature transducer (intake air)
Removal and installation of oil pressure switch
Disassembly and assembly of the temperature transducer (Refrigerant)
Removal and installation of fuel pressure transducer
Assembly and disassembly of the turning device
Assembly and disassembly of the turning device (Torsional vibration damper)
Disassembly and assembly of the connection box
Check junction box alignment
Disassembly and installation of the heating flange
Removal and installation of glow plugs
7 Common Tools
8 Special tools

Mechanical injection.pdf:

Workshop manual
1 Prologue
2 General aspects
3 Instructions for the user
5 Summary of worksheets
5.1 Alphabetical classification
5.2 Numerical classification
5.3 Worksheet references
6 Worksheets
Checking compression pressure
Mounting and dismounting the engine on the mounting bracket
Valve clearance adjustment
Disassembly and assembly of the rocker arms and their support
Disassembly and replacement, check of rocker arms and supports
Disassembly and assembly of the cylinder head
Checking the piston protrusion distance
Disassembly and assembly of valves
Valve check
Checking the valve guide
Checking the remaining valve distance
Checking the crankshaft axial play
Checking the crankshaft
Replacing the crankshaft seal (flywheel side)
Replacing the crankshaft seal (opposite side to the flywheel)
Checking the connecting rod
Crankshaft disassembly and assembly
Checking, assembly and disassembly of the compensation axes
Disassembly and assembly of piston and connecting rod
Checking the piston
Checking piston rings and grooves
Removal and installation of piston cooling nozzles
Disassembly and installation of crankcase ventilation
Cylinder check
Assembly and disassembly of the front cover (opposite side to the flywheel)
Disassembly and assembly of the connection box
Disassembly, installation and inspection of camshaft bearings
Reassembly and disassembly of the gearbox cover
Disassembly and installation of the camshaft
Checking the camshaft
Assembly and disassembly of the turning device
Dismantling, dismantling, checking and adjusting the bar
regulation
Remove and install the revolution regulator
Disassembly and assembly of the exhaust duct
Disassembly and installation of the heating flange
Disassembly and installation of the exhaust turbocharger
Installation and disassembly of the intake air duct
Disassembly and assembly of the injection pump
Determine thickness of the compensation washer (engine without injection regulator)
Determine thickness of the compensation washer (engine with injection regulator)
Determine injection pump assembly size (engine without injection regulator)
Determine injection pump assembly size (engine with injection regulator)
Disassembly and assembly of injection valves
Checking the injection valves
Disassembly and installation of the fuel filter console
Disassembly and assembly of the fuel feed pump
Disassembly and assembly of the oil suction pipe
Removing and installing lubricating oil pan (Cast lubricating oil pan)
Disassembly and installation of lubricating oil pan (sheet metal lubricating oil pan)
Disassembly and assembly of the oil radiator
Disassembly and assembly of the oil radiator housing
Removal and installation of oil pressure switch
Assembly and disassembly of the coolant pump
Checking the thermostat (in dismantled state)
Thermostat disassembly and assembly
Disassembly and assembly of the temperature transducer
Disassembly and replacement of fan bearing
Remove and install fan bearing
Remove and install engine stop device
Disassembling and installing the V-belt pulley
Disassembly and assembly of the flywheel
Replacing the starter ring gear on the flywheel
Disassembly and assembly of the generator (V-belt drive)
Disassembly and assembly of the starter motor
7 Common Tools
8 Special tools