Claas Scorpion 9055 (K27) Telehandlers Technical System FR

File List:

00 0288 539 0.pdf
00 0300 604 0.pdf
00 0300 896 0.pdf
00 0301 889 1.pdf

00 0288 539 0.pdf:

Diesel engineDEUTZ TD / TCD 4.1 L4 Tier 4f
Contents
Introduction
Validity of the notice
Validity of the notice
Notes on the technical system instructions
Symbols and notes
Other remarks
Directory of abbreviations
Security
General instructions
Marking of warnings and dangers
Safety Routines
First aid measures
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
CLAAS electrical standard
Overview
DEUTZ electrical standard (DCN standard)
Overview
KRAMER FOUR-WHEEL DRIVE electrical standard (KCN standard)
Overview
CCN (CLAAS Component Number – CLAAS part number)
01 Motor
0102 Complete set
Complete components
TDC 4.1 L4f engine maintenance side on the right
TDC 4.1 L4f left side engine
TDC 4.1 L4f engine exhaust gas aftertreatment circuit
Engine number and crankcase serial number
DEUTZ diesel engine nameplate
0115 Powertrain
Motor mechanism
Cylinder arrangement
0120 Cylinder head – Valves – Distribution
Distribution
Distribution Components
Adjust valve clearance
0125 Injection system, fuel supply
Injection system / fuel circuit
Fuel system diagram
Description of fuel system operation
Overview of the injection system
Injectors
Description of injector operation
Rail pressure limiter (DBV)
Description of operation
Dosing unit (FCU)
Dosing unit (FCU)
High pressure pump
Description of operation
High pressure pump operating mode
Description of operation
High pressure pump operating mode
0130 Lubrication system
Lubricating oil circuit
Lubricating oil circuit
Description of operation
0135 Cooling system
Cooling system
Coolant diagram
Description of operation
Check the thermostat.
0140 Exhaust device
Exhaust gas recirculation
Overview of exhaust gas recirculation
Description of operation
Description of the exhaust gas recirculation (EGR) pilot valve function
Exhaust gas recirculation radiator, EGR radiator
Description of operation
Structure of the exhaust gas recirculation (EGR) system
Adjustment device (EGR valve) exhaust gas recirculation without diffuser
Adjusting device (EGR valve) exhaust gas recirculation with diffuser
Exhaust gas mass flow sensor (AGS sensor)
Turbocharging
Turbocharger Supercharging Overview
Turbo boost function
Description of operation
0150 Engine assembly parts
Diesel Engine Start Control 4.1
Description of operation
Seat switch (S104-KRA)
0155 Engine controls
4.1 diesel engine, monitoring, regulation
Measurement value table
Description of operation
0165 Exhaust gas aftertreatment
Post-treatment of exhaust gases
Overview of functions
Overview of the exhaust gas aftertreatment function
Description of operation
SCR catalyst
Chemical Process of Diesel Oxidation Catalyst/Diesel Particulate Filter
Structure of Diesel Oxidation Catalyst (DOC)
Provision of urea
Mixing section
Description of operation
Dosing unit
Description of operation
Sampling unit
Power module
Components in Power Module (M029-KRA)
Description of operation
Tank heater solenoid valve
Description of operation
NOx sensors and electronic NOx unit
Description of operation
Exhaust gas back pressure sensor
Description of operation
Temperature sensors
Ambient air temperature sensor
Description of operation
0197 Test – Measurement – Adjustment
Reset rail pressure limiter
Read rail pressure relief valve (B022-KRA) openings and reset counter
Configure the IMA code
Set the IMA CODE after replacing the injectors
Description
Read the IMA code
Configure the IMA code with CDS
Reset injector correction values
Reset injector correction values ​​with CDS
Check the thermostat
Check the thermostat. Figure 1
Check the thermostat. Figure 2
Technical characteristics of the thermostat
Reset Oil Change
Reset oil change with CDS. Figure 1
Reset oil change with CDS. Figure 2
Reset oil change with CDS. Figure 3
See Testing and Resetting the Exhaust Gas Recirculation (EGR) Pilot Valve
Pilot valve exhaust gas recirculation reset and test with CDS. Figure 1
Pilot valve exhaust gas recirculation reset and test with CDS. Figure 2
0198 Fault / Remedy
High pressure pump service
10 Electrical/electronic system
1012 Modules – Sensors
N005-KRA – DEUTZ 4.1 diesel engine electronics part 1/9
Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 2/9
Designations
Designations
-KRA – DEUTZ 4.1 diesel engine electronics part 3 Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 4/9
Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 5/9
Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 6/9
Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 7/9
Designations
Designations
N005-KRA – DEUTZ 4.1 diesel engine electronics part 8/9
Designations
Designations
N005-KRA – Diesel engine electronics part 9/9
Designations
Designations
1085 Network functions
CAN bus system
Description of operation
1080 Electrical connection plan
Electrical System Connection Diagrams (SCM)
SCM 01 Diesel Engine Diagnosis
Designations
Designations
SCM 02 Aftertreatment of exhaust gases
Designations
Designations
SCM 03 Diesel engine on vehicle side
Designations
Designations
SCM 04 Diesel engine engine side
Designations
Designations
SCM 05 Diesel engine cooling
Designations
Designations
92 Diagnosis
9220 Diesel Engine Error Codes (J1939)
FMI Error Codes
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (signal not plausible)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (wrong frequency signal)
FMI 09 (communication error)
FMI 10 (signal modification too fast)
FMI 11 (multiple error)
FMI 12 (ECU faulty)
FMI 13 (signal outside calibration range)
FMI 16 (parameter missing)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software conditions not met)
FMI 95 (no signal modification)
FMI 96 (Faulty CAN bus system)
IMF 97 (state not plausible)
IMF 98 (warning)
IMF 99 (News)
DEUTZ Diesel Engine Fault Code List (DTC) and ISO J1939 (SPN)
Description of operation
Location of parts
Electrical system
B Sensors, signal transmitters
H Control lights
K Relays
M Workouts
N Control unit
Y Electromagnetic coil

00 0300 896 0.pdf:

DEUTZ TCD 4.1 L4 diesel engine
Contents
Introduction
Validity of the notice
Validity of the notice
Security
General instructions
Technical system and other sources of information
Importance of technical system
Staff qualification and organization
Requirements for all people who work with the machine
Changes to the machine
Constructive modifications
Additional equipment and spare parts
Requirements for spare parts
Workstations and passengers
Control when the machine is working
Passenger guide during work
Technically impeccable condition
Technically impeccable condition of the machine
Dangers in case of damage to the machine
Respect the technical threshold values
Dangerous areas on the machine
Dangerous areas
Couple the machine to the work tool or trailer
Do not stand between the machine and the trailer
Risks when the drive is connected
Danger due to machine elements continuing to operate by inertia
Security devices
Maintain safety devices in operational capacity
Personal protective equipment
Personal protective equipment
Wear suitable clothing
Safety markings
Keep safety stickers clearly legible
Road safety
Risks when traveling on the road and in the fields
Tip-over risks
Prepare the machine for road travel
Park and store the machine safely
Unattended garage and storage
Remove foreign objects from the machine
Operating consumables
Unsuitable operating consumables
Safety in handling operating consumables and secondary consumables
Fuel is harmful to health
Refrigerants are harmful
Environmental protection and disposal
Chemical products
Never put chemicals in the cabin
Risks represented by the intervention environment
Fire hazards
Fatal electric shocks from overhead power lines
Behavior in the event of electrical discharges at overhead lines and in the event of lightning strikes
Sources of danger on the machine
Electrical discharge from the electrical system
Noise can harm your health
Vibrations can be harmful to health
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Dangers when ascending and descending
Safety when getting on and off
Risks when working on the machine
Work must only be carried out when the machine is stopped.
Inspection, adjustment, maintenance and repair work
Machine elements recorded and loads
Risks due to welding work
Risks due to painting work
Work on the electrical system
Work on the diesel engine
Fuel handling
Handling hot liquids
Safety Routines
First aid measures
Directory of abbreviations
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
CLAAS electrical standard
Overview
DEUTZ electrical standard (DCN standard)
Overview
KRAMER ALLRAD electrical standard (KCN standard)
Overview
CCN (CLAAS Component Number – CLAAS part number)
01 Motor
0102 Complete set
Complete components
TDC 4.1 L4 engine maintenance side on the right
TDC 4.1 L4 left side engine
Nameplate and engine number DEUTZ diesel engine TDC 4.1 L4
0115 Powertrain
Motor mechanism
Cylinder arrangement
0120 Cylinder head – Valves – Distribution
Distribution
Distribution Components
Adjust valve clearance
0125 Injection system, fuel supply
Injection/Fuel System
Fuel system diagram
Injection system
CRIN 2 injector function
Description of injector operation
Description of operation
Rail pressure limiter
Edit rail pressure limiter openings and reset counter with CDS (1 of 2)
SectionHead
Edit rail pressure limiter openings and reset counter with CDS (2 of 2)
Dosing unit (FCU) cut
Dosing unit (FCU)
High pressure pumps
Description of operation
Mode of operation of high pressure pumps
Description of operation
Mode of operation of high pressure pumps
Description of operation
0130 Lubrication system
Lubricating oil system
Lubricating oil circuit
Description of operation
Reset oil change with CDS. Figure 1
Reset oil change with CDS. Figure 2
Reset oil change with CDS. Figure 3
0135 Cooling system
Cooling system
Coolant diagram
Check the thermostat. Figure 1
Check the thermostat. Figure 2
Technical characteristics of the thermostat
0140 Exhaust device
Exhaust gas system
Turbocharging
Overview of the exhaust gas recirculation (EGR) system
Description of operation
Adjustment device (EGR valve) exhaust gas recycling. Figure 1
Adjustment device (EGR valve) exhaust gas recycling. Figure 2
Pilot valve exhaust gas recirculation reset and test with CDS. Figure 1
Pilot valve exhaust gas recirculation reset and test with CDS. Figure 2
Exhaust gas mass flow sensor (AGS sensor)
Description of operation
Illustration of exhaust gas mass flow sensor (AGS sensor). New and defective.
Manual combustion of the AGS sensor with the CDS. Figure 1
Manual combustion of the AGS sensor with the CDS. Figure 2
0150 Engine assembly parts
Start driving the diesel engine 4.1
Description of operation
0155 Engine controls
4.1 diesel engine, monitoring, regulation
Measurement value table
Description of operation
0165 Exhaust gas aftertreatment
Exhaust gas aftertreatment according to the CRT principle
Exhaust gas aftertreatment according to the CRT principle
CRT (Continuously Regeneration Trap) System
Chemical Process of Diesel Oxidation Catalyst/Diesel Particulate Filter
Diesel Oxidation Catalyst (DOC)
Structure of Diesel Oxidation Catalyst (DOC)
Diesel particulate filter (DPF)
Sensory system for after-processing of exhaust gases
10 Electrical/electronic system
1012 Modules – Sensors
N005-KRA – Diesel engine electronics part 1/9
Designations
Designations
N005-KRA – Diesel engine electronics part 2/9
Designations
Designations
N005-KRA – Diesel engine electronics part 3/9
Designations
Designations
N005-KRA – Diesel engine electronics part 4/9
Designations
Designations
N005-KRA – Diesel engine electronics part 5/9
Designations
Designations
N005-KRA – Diesel engine electronics part 6/9
Designations
Designations
N005-KRA – Diesel engine electronics part 7/9
Designations
Designations
N005-KRA – Diesel engine electronics part 8/9
Designations
Designations
N005-KRA – Diesel engine electronics part 9/9
Designations
Designations
DEUTZ TCD 4.1 L4 CRT sensors
Engine electronics and sensors DEUTZ TCD 4.1 L4 CRT
1085 Network functions
Description of operation
1080 Electrical connection plan
Power wiring electrical system connection diagrams
SHEET 1 Power wiring
Designations
SHEET 2 Power wiring
Designations
Electrical system connection diagram tool side wiring
SHEET 1 Tool side wiring
Designations
Engine Wiring Harness Electrical System Connection Diagrams
SHEET 2 Motor wiring harness
Designations
SHEET 3 Motor wiring harness
Designations
SHEET 4 Motor wiring harness
Designations
SHEET 5 Motor wiring harness
Designations
Connection diagrams of the electrical exhaust gas aftertreatment system
SHEET 1 Aftertreatment of exhaust gases
Designations
92 Diagnosis
9220 Diesel Engine Error Codes (J1939)
FMI Error Codes
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (signal not plausible)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (wrong frequency signal)
FMI 09 (communication error)
FMI 10 (signal modification too fast)
FMI 11 (multiple error)
FMI 12 (ECU faulty)
FMI 13 (signal outside calibration range)
FMI 16 (parameter missing)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software conditions not met)
FMI 95 (no signal modification)
FMI 96 (Faulty CAN bus system)
IMF 97 (state not plausible)
IMF 98 (warning)
IMF 99 (News)
DEUTZ Diesel Engine Fault Code List (DTC) and ISO J1939 (SPN)
Description of operation