Claas TORION 1511 (K57) Wheel Loaders Repair Manual DE

File List:

– 00 0302 440 4.pdf
– 00 0303 927 0.pdf
– DPS 4045 TIER 4f.pdf
– Thermo Pro 90 Thermo Pro 90 HDD.pdf

00 0302 440 4.pdf

Table of Content:
1 TORION 1511TORION 1410TORION 1177
2 Table of Contents
3 Introduction
3.1 General information
3.2 General repair instructions
3.3 Tightening torques
4 Security
4.1 Recognize warnings
4.2 Safety instructions
5 CCN Declaration
5.1 CCN (CLAAS Component Number)
6 CCN (CLAAS Component Number)
7 01 Motor
7.1 0102 Complete component
7.2 0125 Injection/fuel system
7.3 0130 lubricating oil system
7.4 0135 cooling system
7.5 0140 exhaust system
7.6 0145 air intake
7.7 0150 engine attachments
7.8 0165 Exhaust gas aftertreatment
8 02 Gearbox / clutch / cardan shaft
8.1 0260 drive shaft
9 03 Chassis
9.1 0316 Front drive axle
9.2 0316 Front drive axle
9.3 0317 Rear drive axle
9.4 0317 Rear drive axle
9.5 0317 Rear drive axle
9.6 0335 travel drive
9.7 0340 front wheels
9.8 0345 rear wheels
10 04 Brake
10.1 0405 Service brake
10.2 0415 parking brake
11 05 Steering
11.1 0505 Steering
12 06 Lifting device
12.1 0625 Loading tools
12.2 0630 mast
13 09 Hydraulics
13.1 0900 Hydraulics General
13.2 0905 hydraulic oil tank
13.3 0907 Hydraulic oil cooler
13.4 0910 Pumps
14 10 Electrics / Electronics
14.1 1005 Power supply
14.2 1010 Central Electrics
14.3 1012 modules / sensors
14.4 1020 Driving lighting
14.5 1025 Work lighting
14.6 1030 on-board computer / display devices
14.7 1035 Operation / Multifunction lever
15 12 Cab / Driver’s cab
15.1 1210 Cabin
15.2 1230 seat
15.3 1235 Cabin heater
15.4 1240 Air conditioning
16 75 Central lubrication
16.1 7505 Container, pump
16.2 7510 Distributor
17 80 attachments, machine housing
17.1 8015 Ascension
17.2 8025 fairings / hoods
17.3 8035 Ballast / additional weight
17.4 8045 Legal Equipment
18 95 Overview of maintenance parts
18.1 9599 Maintenance work

00 0303 927 0.pdf

Table of Content:
1 DPS 4045DPS 6068
2 Table of Contents
3 Introduction
3.1 General information
3.2 General repair instructions
3.3 Tightening torques
4 CCN Declaration
4.1 CCN (CLAAS Component Number)
5 CCN (CLAAS Component Number)
6 Security
6.1 Foreword
6.2 Symbol explanation
6.3 General
6.4 Personnel requirements
6.5 Observe safety instructions
6.6 Warning Statement 65 (California)
6.7 Regulations to prevent damage to health and personal injury
6.8 Regulations on pollutant emissions
6.9 Fuels, lubricants and coolants
7 01 Motor
7.1 0102 Complete component
7.2 0110 Motor housing
7.3 0115 Motor Engine
7.4 0120 cylinder head / valves / distributor wheel
7.5 0125 Injection / Fuel System
7.6 0130 lubricating oil system
7.7 0135 cooling system
7.8 0140 exhaust system
7.9 0145 air intake
7.10 0150 engine attachments
7.11 0155 Motor control
7.12 0165 Exhaust gas aftertreatment

DPS 4045 TIER 4f.pdf

Table of Content:
1.1 General
1.2 Repair and Settings
1.3 Mode of operation
1.4 Diagnosis
1.5 Tools and other aids
1.6 Technical data
2 Page number
2.1 Section 01
2.2 Section 02
2.3 Section 03
2.4 Section 04
2.5 Section 05
2.6 Section 06

Thermo Pro 90 Thermo Pro 90 HDD.pdf

Table of Content:
1 1 Introduction
1.1 1.1 Content and purpose
1.2 1.2 Meaning of the highlights
1.3 1.3 Additional documentation to be used
1.4 1.4 Legal regulations and safety instructions
1.5 1.5 Spare Parts
2 2 General description
2.1 2.1 Combustion air blower
2.2 2.2 Overheating protection, coolant temperature sensor and heat exchanger
2.3 2.3 Glow plug and burner unit
2.4 2.4 Combustion tube
2.5 2.5 Exhaust gas temperature sensor
2.6 2.6 Coolant pump U4840
2.7 2.7 Control unit
2.8 2.8 Fuel pump DP42
3 3 Function description
3.1 3.1 Switching on and residual heat utilization
3.2 3.2 Start and control operation
3.3 3.3 Switch off
3.4 3.4 Heater functions in ADR vehicles
4 4 Technical data
5 5 Malfunctions, troubleshooting and troubleshooting
5.1 5.1 Procedure in the event of errors or malfunctions and interlocks
5.2 5.2 Causes of faults
5.3 5.3 Clear error code
5.4 5.4 Heater lock
5.5 5.5 Error code table (error codes, blink codes)
5.6 5.6 Troubleshooting (error symptoms)
6 6 functional tests
6.1 6.1 General
6.2 6.2 Functional tests in the vehicle
6.3 6.3 Setting the CO2 content
6.4 6.4 Tests of individual components
7 7 Service work
7.1 7.1 Working on the heater
7.2 7.2 Work on the vehicle
7.3 7.3 Test run of the heater
7.4 7.4 Control work
7.5 7.5 Removing and installing heater
7.6 7.6 Visual inspection to assess the burner unit
7.7 7.7 Recommissioning
8 8 Repair and replacement of components
8.1 8.1 General
8.2 8.2 Component overview
8.3 8.3 Measures on components in disassembled condition
8.4 8.4 Electrical connections
8.5 8.5 Control unit
8.6 8.6 Coolant pump U4840
8.7 8.7 Overheating protection
8.8 8.8 Coolant temperature sensor
8.9 8.9 Combustion air blower
8.10 8.10 Burner unit and glow plug
8.11 8.11 Burner head
8.12 8.12 Heat exchanger
8.13 8.13 Exhaust gas temperature sensor
9 9 Thermo Pro 90 HDD
9.1 9.1 General
9.2 9.2 Technical data
9.3 9.3 Coolant pump U4840 with EMC interference suppression module
9.4 9.4 Combustion air blower
9.5 9.5 Fuel
9.6 9.6 Control unit
9.7 9.7 Electrical components
9.8 9.8 Circuit diagrams Thermo Pro 90 HDD
10 10 Packaging/Storage and Shipping
10.1 10.1 General
10.2 10.2 Storage and transport
11 11 Circuit Diagrams
11.1 11.1 Thermo Pro 90
11.2 11.2 Thermo Pro 90 HDD
11.3 11.3 System circuit diagram for Thermo Pro 90 with MultiControl control element with battery disconnect switch
11.4 11.4 System circuit diagram for Thermo Pro 90 with SmartControl (ADR) control element
11.5 11.5 System circuit diagram for Thermo Pro 90 with on/off switch (ADR)
11.6 11.6 System circuit diagram for Thermo Pro 90 with ThermoCall TC4
11.7 11.7 System circuit diagram for Thermo Pro 90 with UniBox
11.8 11.8 System circuit diagram for Thermo Pro 90 with MultiControl control element (analog connection)
11.9 11.9 System circuit diagram for Thermo Pro 90 HDD with MultiControl control element
11.10 11.10 System circuit diagram for Thermo Pro 90 HDD with SmartControl (ADR) control element
11.11 11.11 System circuit diagram for Thermo Pro 90 HDD with on/off switch (ADR)
11.12 11.12 Cable cross sections
11.13 11.13 Cable colors
11.14 11.14 Heater connections
11.15 11.15 Pin assignment on the control unit
11.16 11.16 Legend circuit diagrams
11.17 11.17 Legend for comments
11.18 11.18 Legend for connector X8, 12-pin