Claas Torion 2014 (K63) Wheel Loaders Operator Manual ES

File List:

00 0305 388 1.pdf

00 0305 388 1.pdf:

1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Accompanying persons
2.2.7 Coupling of machine and work equipment
2.2.8 Coupling the machine with a trailer
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Protection against overturning and gravel impacts
2.2.12 Control of the machine in operation
2.2.13 Use only after correct commissioning
2.2.14 Technical status
2.2.15 Danger due to machine breakdowns
2.2.16 Comply with technical limit values
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Field of vision and vision aids
2.2.22 Prepare the machine for road traffic
2.2.23 Dangers when driving on the road and in the countryside
2.2.24 Park the machine safely
2.2.25 Tow the machine or pick it up with a crane
2.2.26 Unsuitable consumables
2.2.27 Safe handling of consumables and auxiliary materials
2.2.28 Fuel is harmful to health
2.2.29 Cooling agents are harmful to health
2.2.30 Environmental protection and waste disposal
2.2.31 Keep the cabin free of chemicals
2.2.32 Fire prevention
2.2.33 Deadly current discharge due to overhead power lines
2.2.34 Behavior in the case of voltage discharge through unprotected cables and lightning strikes
2.2.35 Electrical shock from electrical equipment
2.2.36 Vibrations can cause health injuries
2.2.37 Liquids under pressure
2.2.38 Toxic exhaust gases
2.2.39 Independent heating
2.2.40 Hot surfaces
2.2.41 Getting on and off safely
2.2.42 Work only on the stopped machine
2.2.43 Maintenance work and repair work
2.2.44 Lifted loads
2.2.45 Danger from welding work
2.2.46 Check and charge the battery
2.2.47 Independent heating
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Graphic danger symbols on the machine
Graphic danger symbol (1)
Graphic danger symbol (2)
Graphic danger symbol (3)
Graphic danger symbol (4)
Graphic danger symbol (5)
3 Machine Description
3.1 Summary and operation
3.1.1 Wheel Loader Overview
3.1.2 Overview of work lighting and driving lights
3.1.3 TELEMATICS* operating mode
3.1.4 Use SIM card for TELEMATICS*
3.2 Optional equipment
3.2.1 Coolant preheating*
3.2.2 Independent heating* with engine preheating
3.2.3 Starting aid with external power supply*
3.2.4 Reversible fan drive*
3.2.5 Weighing system*
3.2.6 Multi-coupling tool holders*
3.2.7 Crane arm*
3.2.8 Rear obstacle indicator*
3.3 Identification plates and identification numbers
3.3.1 Nameplate position
3.3.2 Information on the identification plate
3.3.3 Independent heating identification plate*
3.3.4 Bucket identification plate with loading hook*
3.4 Machine information
3.4.1 Position of the stickers
3.4.2 Adhesives
Glass cleaner (1)
Lubrication scheme (2)
Fire extinguisher (3)
Acoustic intensity level (4)
Hydraulic working installation (5)
Hydraulic working installation (5)
Cooling equipment (7)
Hydraulic oil level (8)
Coolant (9)
Cooling agent* (10)
Stop point, lifting point (11)
Tie point (12)
Speed ​​(13)
Hydraulic oil (14)
Emergency exit (15)
Load capacity table for pallet fork operation* (16)
Dynamic address* (17)
Joystick steering* (18)
Seat belt (19)
Diesel (20)
Urea solution (21)
4 Control and display instruments
4.1 Cabin and driving position
4.1.1 Driver’s platform
4.1.2 Control unit
4.1.3 Switches and keys
4.1.4 Multifunctional control
4.1.5 Joystick steering*
4.1.6 Multi-lever control*
4.1.7 Ignition contact
4.1.8 Steering column switch
4.2 On-board information system
4.2.1 Screen
4.2.2 Summary of symbols
4.2.3 Main menu
4.2.4 Menu
Daily service hours counter
Fuel consumption and urea consumption
Current fuel consuod urea consumption
Daily kilometer counter*
Tire pressure and tire air temperature*
Display of equipment position
4.2.5 and Menu
Error codes
warning sound
4.2.6 Menu
Subordinate menu
Submenu *
Submenu
4.2.7 Menu
Subordinate menu *
4.2.8 Menu
Subordinate menu
Subordinate menu
Subordinate menu
Submenu
Submenu *
4.2.9 Menu
Subordinate menu *
Submenu *
Subordinate menu *
Subordinate menu *
Submenu *
4.2.10 Menu *
4.2.11 menu
Subordinate menu
Subordinate menu
Subordinate menu
Submenu *
4.2.12 Menu
Subordinate menu
Subordinate menu *
Subordinate menu
Submenu
Submenu
Submenu
4.2.13 Rear obstacle indicator display*
5 Technical data
5.1 TORION
5.1.1 Measurements with ladle
5.1.2 Measurements with ladle
5.1.3 Measurements with a light material bucket
5.1.4 Measurements with high dump bucket
5.1.5 Measurements with pallet forks
5.1.6 Measurements with a wooden picker
5.1.7 Measurements with ladle
5.1.8 Measurements with ladle
5.1.9 Measurements with a light material bucket
5.1.10 Measurements with high dump bucket
5.1.11 Measurements with pallet forks
5.1.12 Measurements with a wooden picker
5.1.13 Vibrations
Emission of vibrations from hands, arms and entire body
Vibrations in the hand and arm
Whole body vibrations
5.1.14 Sound pressure level and sound power level
5.1.15 Height of obstacles that can be overcome, compensation for unevenness and fording
5.1.16 Use temperature
5.1.17 D944 A7 diesel engine
CO2 emissions
EU Stage V
5.1.18 D934 A7 diesel engine
CO2 emissions
EU Stage V
5.1.19 Chassis
Propulsion
walking speed
5.1.20 Axes
front axle
Rear axle
5.1.21 Tires and tire pressure
5.1.22 Tires and tire pressure
5.1.23 Snow chains* or tire protection chains*
5.1.24 Foam filling in tires*
5.1.25 Brake
5.1.26 Address
5.1.27 Lifting arms
Duty cycle time at rated load with Z kinematics
Duty cycle time at rated load with agricultural kinematics
5.1.28 Load capacity table for telescopic crane arm
5.1.29 Towing hitch
5.1.30 Electrical installation
5.1.31 Hydraulic installation
5.1.32 Cabin
Operator seat
Heating, ventilation
Air conditioner installation
5.1.33 Counterbalanced
5.1.34 Rear obstacle indicator*
5.2 Inputs
5.2.1 Lubricants
5.2.2 Hydraulic oil
5.2.3 Coolant liquid
5.2.4 Fuels
5.2.5 Cooling agent
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.1.2 Lowering work equipment onto the ground
6.1.3 Connecting and disconnecting the battery separator switch
6.1.4 Secure the machine so that it cannot roll
Secure the machine with the diesel engine off and abandon it
Secure the machine with the diesel engine on and abandon it
6.1.5 Unfolding and folding the folding chocks*
6.2 Access jobs and maintenance positions
6.2.1 Accessing the workplace in the cabin
6.3 Diesel engine
6.3.1 Select allowed fuel and urea solution
6.3.2 Take into account the fuel specification
6.3.3 Take into account the fuel specification
6.3.4 Take into account the fuel specification
6.3.5 Take into account the urea specification
Use of urea solution
Purity and regulations of urea solution
Storage of urea solution in tanks and containers
Properties of urea solution at high and low outside temperatures
6.3.6 Refuel the machine
Refuel urea solution
6.4 Lifting arms and work equipment
6.4.1 Remove the transport lock from the lifting arms
6.4.2 Dismantle work equipment
6.4.3 Download hydraulic pressures
Operation with multifunctional control
Operation with multifunctional controller with mini-joystick*
Driving with multi-lever control*
Operation with multifunctional controller with mini-joystick and button*
6.4.4 Separate hydraulic pipes
6.4.5 Unlock and uncouple work equipment
6.4.6 Assemble work equipment
6.4.7 Coupling and locking of work equipment
6.4.8 Connect the hydraulic pipes
Connect the hydraulic lines
6.4.9 Carry out a check on the jamming of work equipment
Visual control
Mechanical control
6.4.10 Check the jamming of work equipment with multiple couplings*
Visual control
Mechanical control
6.4.11 Select work equipment
6.4.12 Calibrate work equipment
6.5 Load the machine
6.5.1 Prepare the machine for loading
6.5.2 Load the machine with a crane
6.5.3 Prepare the machine for transport by truck or train
6.5.4 Driving the machine to a loading surface
6.5.5 Removing the machine from a loading surface
6.5.6 Tie the machine
Machine-specific tying requirements
Center of gravity of the machine
Interface parameter
Lashing Material Capacities
Secure the machine
6.5.7 Joint lock
Application of joint lock
Release of joint lock
6.6 Electrical and electronic system
6.6.1 Setting the time and date
6.6.2 Adjust screen brightness and volume
6.6.3 Adjust the measurement unit system
6.6.4 Set the system language
6.6.5 Adjust the rear camera*
6.6.6 Reset daily service hours
7 Management
7.1 Driving and transportation
7.1.1 Prepare for driving
7.1.2 Prepare for road traffic
7.1.3 Perform a functional check
7.1.4 Connecting the road traffic switch
7.1.5 Driving
Start the machine
7.1.6 Pick up material
7.1.7 Transport and handle material
7.1.8 Transporting cargo on a slope
7.1.9 Driving on slopes
7.1.10 Downhill journeys with engine dynamic pressure brake
7.1.11 Empty work equipment
7.1.12 Change of location with high dump buckets
7.1.13 Load transfer with bucket with stepper
7.1.14 Flatten
Flatten moving forward
Flatten reverse
7.1.15 Dismantle material
Remove material from the slope
Remove wall material
7.1.16 Loading a transport vehicle
Transportation tours
Loading process
7.1.17 Work near overhead power lines
7.1.18 Loading large pieces of rock
7.1.19 Backing up the machine
7.1.20 Excavate material
Dig foundations
7.1.21 Towing the machine from the danger zone
Trailer with diesel engine running
After the towing process
Towing with the diesel engine off
After the towing process
7.2 Diesel engine
7.2.1 Preheat the diesel engine coolant*
7.2.2 Operate independent heating*
Bring the propulsion hydraulic system and the working hydraulic system to operating temperature.
7.2.3 Connect the diesel engine
7.2.4 Let the machine preheat
Stationary preheating phase
Preheating phase during driving operation
7.2.5 Turn off the diesel engine
7.2.6 Delayed disconnection system*
Activate the delayed disconnection system
Deactivate the delayed disconnection system
7.2.7 Setting the automatic diesel engine shutdown*
7.3 Chassis
7.3.1 Select forward direction switch
7.3.2 Select the feed direction
7.3.3 Select gear ranges
7.3.4 Adjusting the speeds of the gear ranges
7.3.5 Driving with kick-down gear
7.3.6 Driving with speed limitation*
Activation of speed limitation with the machine moving forward
Activation of preset speed limitation on the screen
7.3.7 Setting speed limitation*
7.3.8 Driving with draft force adaptation
Active off-shoot adaptation
Idle draft force adaptation
Draft force adaptation deactivated
7.3.9 Switching vibration damping on and off*
7.3.10 Adjust vibration damping*
7.4 Brake
7.4.1 Brake the machine
7.4.2 Engaging and disengaging the parking brake
7.4.3 Mechanically releasing the parking brake
7.5 Address
7.5.1 Dynamic address*
7.5.2 Joystick steering*
Activate joystick driving
Manage steering with joystick
Disable joystick steering
7.5.3 Program the key assignment on the joystick*
7.5.4 Adjusting the steering reaction speed with joystick
7.5.5 Activate the emergency steering function
Automatic emergency steering
Manually activate the emergency steering function
7.6 Lifting arms and work equipment
7.6.1 Lock and release the hydraulic work system
7.6.2 Moving lifting arms and work equipment
7.6.3 Setting the lowering depth limitation
Activate lowering depth limitation
Record disconnection height
7.6.4 Move the lifting arms and work equipment with the multi-lever control*
7.6.5 Switching floating position on and off
7.6.6 Setting the lifting height limitation
Activate lifting height limitation
Record disconnection height
7.6.7 Setting end position damping*
7.6.8 Calibrate end position damping*
7.6.9 Adjust automatic bucket collection
Activate automatic bucket collection
Record bucket position
7.6.10 Handle work equipment with its own hydraulic power supply with multi-lever control*
7.6.11 Activate automatic bucket collection (1st additional function)*
7.6.12 Modify the control address of work equipment
Modify A-B control of work equipment
Modify the C-D control of the work equipment
7.6.13 Modify movement speed
Modify the movement speed of the A-B control
Modify the movement speed of the C-D control
7.6.14 Setting permanent operation*
Permanent operation of A-B control
Permanent operation of C-D control
7.6.15 Operate work equipment with its own hydraulic power with mini-joystick*
7.6.16 Operate the mini-joystick*
Control hydraulic work equipment
7.6.17 Activate automatic bucket collection (1st additional function)*
7.6.18 Modify the control address of work equipment
Modify A-B control of work equipment
Modify the C-D control of the work equipment
7.6.19 Modify movement speed
Modify the movement speed of the A-B control
Modify the movement speed of the C-D control
7.6.20 Setting permanent operation*
Permanent operation of A-B control
Permanent operation of C-D control
7.6.21 Modify the rollover speed
7.6.22 Handle the pallet fork*
Adjusting the fork carriage tines
Working with the pallet fork
7.6.23 Operate the crane arm*
Adjust the crane arm
Working with the crane arm
7.6.24 Handle bucket with loading hooks*
Carry out lifting work with load hooks
7.6.25 Emergency operation of the lifting frame
7.7 Towing device
7.7.1 Operating the automatic trailer hitch*
hitch a trailer
Uncouple the trailer
7.8 Electrical and electronic system
7.8.1 Activate the parking position
7.8.2 Turn lighting on and off
Turn the low beam on and off
Turn the high beam on and off
Turn work lights on and off
Flashing
Turning the rotating flashing light on and off*
7.8.3 Adjust adaptive lighting*
7.8.4 Connecting and disconnecting reversing devices*
Reversing horn
Strobe light
Rotating flashing light at the rear
Rotating flashing light on cab roof
7.8.5 Adjust the tire pressure monitoring system*
Display tire pressure and tire air temperature
Adjust the tire pressure warning threshold
7.9 Cabin and driving position
7.9.1 Adjust the operator’s seat
Adjust the pneumatic operator seat with low frequency damping*
Set operating mode
Adjust the pneumatic operator seat with low-frequency damping and seat climate control*
Adjust the left and right armrest
7.9.2 Putting on the seat belt
7.9.3 Adjust the steering column
7.9.4 Adjusting the interior mirror and exterior mirrors
7.9.5 Adjust heating and air conditioning installation
Automatic operation*
Air conditioning operation*
Circulating air operation
Defrost mode
Regulate the temperature
Adjust the fan
Adjust the air distribution
7.9.6 Switching the rear windshield heating and exterior mirror heating on and off
7.9.7 Activate the window washer unit
Clean the front windshield
Clean the rear window
7.9.8 Switching the cabin interior lighting on and off
7.9.9 Adjust the sunshade
7.9.10 Open and close the cabin windows
7.9.11 Open the emergency exit
7.10 Centralized lubrication
7.10.1 Central lubrication system*
Manage the central lubrication system with the screen
Adjust lubrication cycle
Start intermediate lubrication
Operate the central lubrication system with the control unit
Adjust lubrication cycle
Start intermediate lubrication
Lubrication process
Low fill level in the lubricant tank
Cycle error
7.11 Weighing system
7.11.1 Weighing functions
7.11.2 Keys and symbols
Color symbolism in numerical values ​​and progress bar
Indicator box (sum memory with corresponding weighing data)
Indicator box
Indicator box
Job requirements
7.11.3 Error messages
7.11.4 Basic functions
7.11.5 Acoustic signals
7.11.6 Assignment of the keys on thetifunnal control*
7.11.7 Weighing accuracy
7.11.8 Weigh the material
7.11.9 Material control weighing
7.11.10 Cancel
7.11.11 Operation via the home page
7.11.12 Zero the weighing system
7.11.13 Bring the working hydraulic installation to service temperature
7.11.14 Submenu

7.11.15 Submenu
7.11.16 Submenu 7.11.17 Subordinate menu
Operational statistics
Daily statistics
General statistics
Material statistics
7.11.18 Setting the weighing zone
7.11.19 Setting the maximum bucket payload
7.11.20 Calibration
Heat the hydraulic oil
Select calibration mode
Calibration mode Calibrate with bulk material weight
Calibrate with reference weight
Error message
8 Incident and solution
8.1 Overview
8.1.1 Warning messages and fault messages
8.1.2 Error codes
8.1.3 Warning sound
8.1.4 Summary of warning symbols
SCR System Warning Symbols
8.2 Diesel engine
8.2.1 Summary of diesel engine faults
8.3 Electrical and electronic system
8.3.1 24 V starting aid
Charge batteries
8.3.2 Operating the starting aid with external power supply*
8.3.3 Change fuses
A4 fuse board
A4a fuse board
Safety plate A4b
8.3.4 Summary of rear obstacle indicator incidents
8.3.5 Change and program the tire pressure monitoring pressure sensor*
Program the pressure sensor
Change the pressure sensor
8.3.6 Universal Communication Module (UCM) status indicator
Status LED
Connection status LED
8.3.7 TELEMATICS*
8.4 Centralized lubrication
8.4.1 Summary of faults in the central lubrication system
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 hours of service or daily
9.1.2 Every 50 hours of service
9.1.3 Every 500 hours of service
9.1.4 After the first 1000 hours of service
9.1.5 Every 1000 hours of service
9.1.6 After the first 2000 hours of service
9.1.7 Every 2000 hours of service
9.1.8 Every 2 years
9.1.9 Every 3000 hours of service
9.1.10 Every 4000 hours of service
9.1.11 Every 5000 hours of service
9.1.12 Every 6000 hours of service
9.1.13 Every 10,000 hours of service
9.2 Greasing scheme
9.2.1 Grease the lubrication points every 10 hours of service
9.2.2 Grease the lubrication points every 50 hours of service
9.2.3 Grease the lubrication points every 500 hours of service
9.3 Prepare maintenance
9.3.1 Perform maintenance
9.3.2 Place the machine in maintenance position
Maintenance position I
Maintenance position II
9.3.3 Open access for service work
Manually open and close the engine hood
Open and close the radiator cap
Open and close the maintenance cover on the left access
9.4 Diesel engine
9.4.1 Clean the diesel engine
9.4.2 Check the diesel engine oil level
Check the oil level on the screen
Check the oil level on the oil level dipstick
Fill oil
9.4.3 Check the diesel engine belt
9.4.4 Empty condensation water and bottom deposits from the fuel tank
9.4.5 Drain condensation water from the fuel prefilter
9.4.6 Clean the air filter
9.4.7 Clean the main air filter element
Remove the filter element
Clean the filter element
Clean the filter housing and cover
Install the filter element
9.4.8 Change the air filter safety cartridge
9.4.9 Reverse the fan*
9.4.10 Check the coolant level
Check the coolant level
Fill coolant
9.4.11 Check the antifreeze protection of the coolant
Use of ready-mixed coolant
Use of concentrated anti-corrosion-antifreeze agents
9.4.12 Clean the refrigerant equipment
9.4.13 Check the suction system
9.4.14 Check the exhaust gas system
9.4.15 Diesel particulate filter regeneration
Adjust regeneration mode
Automatically start regeneration
Prevent regeneration
Permanently suppress regeneration
Manually start regeneration
9.5 Transmission, clutch and cardan shaft
9.5.1 Check the pump timing gear oil level
Check the oil level
Fill oil
9.6 Chassis
9.6.1 Check the gear oil level
Check oil level with cold gear oil
Check the oil level with the gear oil at operating temperature
Fill oil
9.6.2 Check wheels, tires and tire pressure
9.6.3 Check tire air pressure
9.6.4 Correct the tire pressure in the case of equipment with tire pressure monitoring
9.6.5 Check the tightening torque of the wheel nuts
9.7 Brake
9.7.1 Check the operation and effect of the service brake
9.8 Address
9.8.1 Check steering operation
9.9 Lifting arms and work equipment
9.9.1 Check the bucket bearing seals
9.9.2 Check the operation of the tool holder
9.9.3 Change the teeth of the bucket or the screwed lower blade
Change bucket teeth
Change the screwed lower blade
9.10 Hydraulic installation
9.10.1 Check the hydraulic oil level
Check the hydraulic oil level
Fill hydraulic oil
9.10.2 Check the hydraulic hoses
Marking of hydraulic hoses
9.11 Electrical and electronic system
9.11.1 Check the lighting and horn
9.12 Cabin and driving position
9.12.1 Clean the cabin
Clean the cabin inside
Clean the front windshield
9.12.2 Clean the cabin air filter or change it
9.12.3 Check the condition and operation of the seat belt
9.12.4 Check the operation of the windshield wiper equipment
9.12.5 Fill glass cleaner
9.12.6 Clean and treat the cabin joints
9.12.7 Check the heating and air conditioning installation*
9.13 Centralized lubrication
9.13.1 Check the fill level of the central lubrication system*
9.13.2 Check the tightness and operation of the central lubrication system*
9.14 Assembled parts and machine casing
9.14.1 Check the fire extinguisher
9.14.2 Check the correct status of the machine
9.14.3 Free the machine from loose parts and dirt
9.14.4 Clean the machine
Before cleaning
Cleaning
After cleaning
9.14.5 Clean and treat access joints for service work
9.14.6 Maintain the machine
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 TORION
11.1.1 EC declaration of conformity (model)
11.1.2 EC declaration of conformity (model)
11.1.3 EU UCM Declaration of Conformity
12 Technical dictionary and abbreviations
12.1 Technicalities and abbreviations

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