File List:
00 0305 388 1.pdf
00 0305 388 1.pdf:
1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Accompanying persons
2.2.7 Coupling of machine and work equipment
2.2.8 Coupling the machine with a trailer
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Protection against overturning and gravel impacts
2.2.12 Control of the machine in operation
2.2.13 Use only after correct commissioning
2.2.14 Technical status
2.2.15 Danger due to machine breakdowns
2.2.16 Comply with technical limit values
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Field of vision and vision aids
2.2.22 Prepare the machine for road traffic
2.2.23 Dangers when driving on the road and in the countryside
2.2.24 Park the machine safely
2.2.25 Tow the machine or pick it up with a crane
2.2.26 Unsuitable consumables
2.2.27 Safe handling of consumables and auxiliary materials
2.2.28 Fuel is harmful to health
2.2.29 Cooling agents are harmful to health
2.2.30 Environmental protection and waste disposal
2.2.31 Keep the cabin free of chemicals
2.2.32 Fire prevention
2.2.33 Deadly current discharge due to overhead power lines
2.2.34 Behavior in the case of voltage discharge through unprotected cables and lightning strikes
2.2.35 Electrical shock from electrical equipment
2.2.36 Vibrations can cause health injuries
2.2.37 Liquids under pressure
2.2.38 Toxic exhaust gases
2.2.39 Independent heating
2.2.40 Hot surfaces
2.2.41 Getting on and off safely
2.2.42 Work only on the stopped machine
2.2.43 Maintenance work and repair work
2.2.44 Lifted loads
2.2.45 Danger from welding work
2.2.46 Check and charge the battery
2.2.47 Independent heating
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Graphic danger symbols on the machine
Graphic danger symbol
Graphic danger symbol
Graphic danger symbol
Graphic danger symbol
Graphic danger symbol
3 Machine Description
3.1 Summary and operation
3.1.1 Wheel Loader Overview
3.1.2 Overview of work lighting and driving lights
3.1.3 TELEMATICS* operating mode
3.1.4 Use SIM card for TELEMATICS*
3.2 Optional equipment
3.2.1 Coolant preheating*
3.2.2 Independent heating* with engine preheating
3.2.3 Starting aid with external power supply*
3.2.4 Reversible fan drive*
3.2.5 Weighing system*
3.2.6 Multi-coupling tool holders*
3.2.7 Crane arm*
3.2.8 Rear obstacle indicator*
3.3 Identification plates and identification numbers
3.3.1 Nameplate position
3.3.2 Information on the identification plate
3.3.3 Independent heating identification plate*
3.3.4 Bucket identification plate with loading hook*
3.4 Machine information
3.4.1 Position of the stickers
3.4.2 Adhesives
Glass cleaner (1)
Lubrication scheme (2)
Fire extinguisher (3)
Acoustic intensity level (4)
Hydraulic working installation (5)
Hydraulic working installation (5)
Cooling equipment (7)
Hydraulic oil level (8)
Coolant (9)
Cooling agent* (10)
Stop point, lifting point (11)
Tie point (12)
Speed (13)
Hydraulic oil (14)
Emergency exit (15)
Load capacity table for pallet fork operation* (16)
Dynamic address* (17)
Joystick steering* (18)
Seat belt (19)
Diesel (20)
Urea solution (21)
4 Control and display instruments
4.1 Cabin and driving position
4.1.1 Driver’s platform
4.1.2 Control unit
4.1.3 Switches and keys
4.1.4 Multifunctional control
4.1.5 Joystick steering*
4.1.6 Multi-lever control*
4.1.7 Ignition contact
4.1.8 Steering column switch
4.2 On-board information system
4.2.1 Screen
4.2.2 Summary of symbols
4.2.3 Main menu
4.2.4 Menu
Daily service hours counter
Fuel consumption and urea consumption
Current fuel consuod urea consumption
Daily kilometer counter*
Tire pressure and tire air temperature*
Display of equipment position
4.2.5
Error codes
warning sound
4.2.6 Menu
Subordinate menu
Submenu
Submenu
4.2.7 Menu
Subordinate menu
4.2.8 Menu
Subordinate menu
7.11.16 Submenu
Operational statistics
Daily statistics
General statistics
Material statistics
7.11.18 Setting the weighing zone
7.11.19 Setting the maximum bucket payload
7.11.20 Calibration
Heat the hydraulic oil
Select calibration mode
Calibration mode
Calibrate with reference weight
Error message
8 Incident and solution
8.1 Overview
8.1.1 Warning messages and fault messages
8.1.2 Error codes
8.1.3 Warning sound
8.1.4 Summary of warning symbols
SCR System Warning Symbols
8.2 Diesel engine
8.2.1 Summary of diesel engine faults
8.3 Electrical and electronic system
8.3.1 24 V starting aid
Charge batteries
8.3.2 Operating the starting aid with external power supply*
8.3.3 Change fuses
A4 fuse board
A4a fuse board
Safety plate A4b
8.3.4 Summary of rear obstacle indicator incidents
8.3.5 Change and program the tire pressure monitoring pressure sensor*
Program the pressure sensor
Change the pressure sensor
8.3.6 Universal Communication Module (UCM) status indicator
Status LED
Connection status LED
8.3.7 TELEMATICS*
8.4 Centralized lubrication
8.4.1 Summary of faults in the central lubrication system
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 hours of service or daily
9.1.2 Every 50 hours of service
9.1.3 Every 500 hours of service
9.1.4 After the first 1000 hours of service
9.1.5 Every 1000 hours of service
9.1.6 After the first 2000 hours of service
9.1.7 Every 2000 hours of service
9.1.8 Every 2 years
9.1.9 Every 3000 hours of service
9.1.10 Every 4000 hours of service
9.1.11 Every 5000 hours of service
9.1.12 Every 6000 hours of service
9.1.13 Every 10,000 hours of service
9.2 Greasing scheme
9.2.1 Grease the lubrication points every 10 hours of service
9.2.2 Grease the lubrication points every 50 hours of service
9.2.3 Grease the lubrication points every 500 hours of service
9.3 Prepare maintenance
9.3.1 Perform maintenance
9.3.2 Place the machine in maintenance position
Maintenance position I
Maintenance position II
9.3.3 Open access for service work
Manually open and close the engine hood
Open and close the radiator cap
Open and close the maintenance cover on the left access
9.4 Diesel engine
9.4.1 Clean the diesel engine
9.4.2 Check the diesel engine oil level
Check the oil level on the screen
Check the oil level on the oil level dipstick
Fill oil
9.4.3 Check the diesel engine belt
9.4.4 Empty condensation water and bottom deposits from the fuel tank
9.4.5 Drain condensation water from the fuel prefilter
9.4.6 Clean the air filter
9.4.7 Clean the main air filter element
Remove the filter element
Clean the filter element
Clean the filter housing and cover
Install the filter element
9.4.8 Change the air filter safety cartridge
9.4.9 Reverse the fan*
9.4.10 Check the coolant level
Check the coolant level
Fill coolant
9.4.11 Check the antifreeze protection of the coolant
Use of ready-mixed coolant
Use of concentrated anti-corrosion-antifreeze agents
9.4.12 Clean the refrigerant equipment
9.4.13 Check the suction system
9.4.14 Check the exhaust gas system
9.4.15 Diesel particulate filter regeneration
Adjust regeneration mode
Automatically start regeneration
Prevent regeneration
Permanently suppress regeneration
Manually start regeneration
9.5 Transmission, clutch and cardan shaft
9.5.1 Check the pump timing gear oil level
Check the oil level
Fill oil
9.6 Chassis
9.6.1 Check the gear oil level
Check oil level with cold gear oil
Check the oil level with the gear oil at operating temperature
Fill oil
9.6.2 Check wheels, tires and tire pressure
9.6.3 Check tire air pressure
9.6.4 Correct the tire pressure in the case of equipment with tire pressure monitoring
9.6.5 Check the tightening torque of the wheel nuts
9.7 Brake
9.7.1 Check the operation and effect of the service brake
9.8 Address
9.8.1 Check steering operation
9.9 Lifting arms and work equipment
9.9.1 Check the bucket bearing seals
9.9.2 Check the operation of the tool holder
9.9.3 Change the teeth of the bucket or the screwed lower blade
Change bucket teeth
Change the screwed lower blade
9.10 Hydraulic installation
9.10.1 Check the hydraulic oil level
Check the hydraulic oil level
Fill hydraulic oil
9.10.2 Check the hydraulic hoses
Marking of hydraulic hoses
9.11 Electrical and electronic system
9.11.1 Check the lighting and horn
9.12 Cabin and driving position
9.12.1 Clean the cabin
Clean the cabin inside
Clean the front windshield
9.12.2 Clean the cabin air filter or change it
9.12.3 Check the condition and operation of the seat belt
9.12.4 Check the operation of the windshield wiper equipment
9.12.5 Fill glass cleaner
9.12.6 Clean and treat the cabin joints
9.12.7 Check the heating and air conditioning installation*
9.13 Centralized lubrication
9.13.1 Check the fill level of the central lubrication system*
9.13.2 Check the tightness and operation of the central lubrication system*
9.14 Assembled parts and machine casing
9.14.1 Check the fire extinguisher
9.14.2 Check the correct status of the machine
9.14.3 Free the machine from loose parts and dirt
9.14.4 Clean the machine
Before cleaning
Cleaning
After cleaning
9.14.5 Clean and treat access joints for service work
9.14.6 Maintain the machine
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 TORION
11.1.1 EC declaration of conformity (model)
11.1.2 EC declaration of conformity (model)
11.1.3 EU UCM Declaration of Conformity
12 Technical dictionary and abbreviations
12.1 Technicalities and abbreviations
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