Claas Torion 535 (K50) Wheel Loaders Technical System EN

File List:

00 0302 327 3.pdf
00 0302 343 1.pdf
00 0302 498 1.pdf
00 0302 565 2.pdf
00 0303 769 1.pdf
00 0303 899 0.pdf
CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 498 1.pdf:

TORION 535TORION 639
Table of contents
Introduction
Validity of manual
Validity of manual
General information
Marking of warnings and hazard prevention notes
Safety routines
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
01 Engine
0125 Injection – / Fuel system
Fuel system
Measured values table
Description of function
0150 Engine attachment parts
Overview of electric components on the diesel engine
0155 Engine control
Electronic engine control
Measured values table
Description of function
0165 Exhaust gas aftertreatment
Exhaust gas treatment
0197 Testing / measuring / adjusting
Engine test protocol
Important notes and preparation
Test protocol
Testing and adjustment the drive
Checking the diesel engine speeds
Diesel particulate filter service regeneration
03 Chassis
0335 Ground drive
Ground drive hydraulics
Description of function
Drive pump
Measured values table
Description of function
Ground drive motor
Description of function
0397 Testing / measuring / adjusting
Ground drive test protocol
Important notes and preparation
Test protocol
Testing and adjusting the ground drive
Testing and adjusting the drive pump
Testing and adjusting the ground drive motor
04 Brake
0400 Brake
Measured values table
Description of function
0497 Testing / measuring / adjusting
Brake system test protocol
Important notes and preparation
Test protocol
Testing and adjusting the brake system
Testing and adjusting the inching valve
05 Steering
0505 Steering
Steering
Description of function
0597 Testing / measuring / adjusting
Testing and adjusting the steering system
Important notes and preparation
Testing the Orbitrol steering unit
06 Lift device
0630 Lift arms
Working attachment
Description of function
0697 Testing / measuring / adjusting
Working hydraulics test protocol
Important notes and preparation
Test protocol
Testing and adjusting the working hydraulics
Testing and adjusting the control block
Stabilisation module
Testing the shut-off function
Testing the vibration damping hydraulic accumulator
09 Hydraulic system
0905 Hydraulic oil tank
Oil temperature control
Description of function
0910 Pumps
Working hydraulics pump
Measured values table
Description of function
Priority valve
Only the working hydraulics is active (a)
Steering system active (b)
0920 Valves
Working hydraulics control block
Description of function
Stabilisation module
Description of function
Orbitrol steering unit
Description of function
0980 Hydraulic circuit diagram
Working hydraulics circuit diagram
Working hydraulics with manual 3rd function
Working hydraulics with electric 3rd and 4th function
Ground drive hydraulics circuit diagram
Steering hydraulics circuit diagram
0997 Testing / measuring / adjusting
Testing the hydraulic accumulator nitrogen filling
10 Electrical / Electronic equipment
1012 Modules / sensors
Module A10-LBH – Display
Key to diagram
Key to diagram
1030 Board computer / Indicators
Setting the operating hours on the display
1080 Electrical circuit diagram
Electric circuit diagrams of machine (SCM), stage 3B
CM 11 – Power supply
Key to diagram
SCM 12 – Alternator charging light, buzzer
Key to diagram
SCM 13 – Control lever, direction of travel, back-up warning system
Key to diagram
SCM 14 – Accelerator pedal
Key to diagram
SCM 15 – Fuel level, driving ranges
Key to diagram
CM 16 – Turn signal indicator system
Key to diagram
SCM 17 – Windscreen wiper, horn
Key to diagram
SCM 18 – Work lights, interior lighting
Key to diagram
CM 19 – Drive lights
Key to diagram
CM 20 – Air filter soiling, display lighting
Key to diagram
SCM 21 – Display, hydraulic oil temperature power supply
Key to diagram
CM 22 – Control lever, working hydraulics lock power supply
Key to diagram
SCM 23 – Broadcast radio, driver’s seat, 12 V socket
Key to diagram
CM 24 – Warning beacon, rear window heater
Key to diagram
SCM 25 – Heater and air conditioner (machine side)
Key to diagram
SCM 26 – Heater and air conditioner (system side)
SCM 27 – Quick-hitch plate, direction of travel control power supply
Key to diagram
SCM 29 – Diesel particulate filter regeneration
Key to diagram
SCM 31 – Spare relay / fuses
Key to diagram
CM 32 – 3rd control circuit I
Key to diagram
CM 33 – 3rd control circuit II
Key to diagram
SCM 36 – Electric starting motor, alternator, pre-heating system, exhaust gas recirculation
Key to diagram
SCM 37 – Diesel particulate filter monitoring
Key to diagram
SCM 38 – Engine oil pressure, fuel pump, engine diagnosis
Key to diagram
SCM 39 – Diesel engine transfer plug X36
Key to diagram
SCM 40 – Diesel engine transfer plug X37
Key to diagram
SCM 41 – Diesel engine transfer plug X38
Key to diagram
SCM 42 – Diesel engine transfer plug X39
Key to diagram
CM 43 – Engine power supply/earth
Key to diagram
CM 46 – Mirror heater option
Key to diagram
SCM 47 – Back-up warning system (acoustic) option
Key to diagram
CM 48 – Controlled capacity option
Key to diagram
CM 49 – Trailer drawbar option
Key to diagram
CM 50 – Flashlight option
Key to diagram
CM 51 – Outline light option, road sweeper option
Key to diagram
CM 52 – Central lubrication system, pipe break protection device
Key to diagram
SCM 53 – 4th control circuit
Key to diagram
CM 54 – Automatic engine stop option
Key to diagram
CM 56 – Vibration damping option
Key to diagram
SCM 59 – OBD diagnostic plug and telemetry system
Key to diagram
1085 Networks
Description of function
12 Cab / Operator’s platform
1240 Air condition
Heating, ventilation, air conditioning system
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Central lubrication system
Description of function
7515 Lubrication system / Lines
Grease distribution
92 Diagnosis
9210 Error codes machine
Fault codes
Position of components
Hydraulic system
1001-1999 Oil tank / filter / cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valves – mechanically actuated (hydraulic system)
7001-7999 Valves – hydraulically actuated
8001-8999 Couplings / connections
9001-9999 Measuring points / gauges
Electric system
A Terminal / modules
B Sensors
H Signal device / light
K Relays
R Potentiometer / resistors
S Switch / pushbutton – Cab operation
X Connectors
Y Solenoid coils

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0303 769 1.pdf:

Technical systems
Table of contents
Introduction
Notes on the manual
Validity of manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
01 Engine
0125 Injection / Fuel system
Fuel system
Measured values table
Description of function
0150 Engine attachment parts
Overview of electric components on the diesel engine
0155 Engine control
Electronic engine control
Measured values table
Description of function
0165 Exhaust gas aftertreatment
Exhaust gas treatment
0197 Test/Measurement/Setting
Engine test protocol
Important notes and preparation
Test protocol
Testing and adjusting the drive
Checking the diesel engine speeds
Diesel particulate filter service regeneration
03 Chassis
0335 Ground drive
Ground drive
Measured values table
Description of function
Drive pump
Measured values table
Description of function
Ground drive motor
Description of function
0397 Testing / measuring / adjusting
Ground drive test protocol
Important notes and preparation
Test protocol
Testing and adjusting the ground drive
Testing and adjusting the drive pump
Testing and adjusting the ground drive motor
04 Brake
0400 Brake
Measured values table
Description of function
0497 Testing / measuring / adjusting
Brake system test protocol
Important notes and preparation
Test protocol
Testing and adjusting the brake system
Testing and adjusting the inching valve
05 Steering
0505 Steering
Steering
Description of function
0597 Testing / measuring / adjusting
Testing and adjusting the steering system
Important notes and preparation
Testing the Orbitrol steering unit
06 Lift device
0630 Lift arms
Working attachment
Description of function
0697 Testing / measuring / adjusting
Working hydraulics test protocol
Important notes and preparation
Test protocol
Testing and adjusting the working hydraulics
Testing and adjusting the control block
Stabilisation module
Testing the shut-off function
Testing the vibration damping hydraulic accumulator
09 Hydraulic system
0905 Hydraulic oil tank
Oil temperature control
Description of function
0910 Pumps
Working hydraulics pump up to K5000260, K5200209
Measured values table
Description of function
Priority valve
Only the working hydraulics is active (a)
Steering system active (b)
Working hydraulics pump from K5000261, K5200210
Description of function
Priority valve
Only the working hydraulics is active (a)
Steering system active (b)
0920 Valves
Working hydraulics control block
Description of function
Stabilisation module
Description of function
Orbitrol steering unit
Description of function
0980 Hydraulic circuit diagram
Working hydraulics circuit diagram
Working hydraulics with manual 3rd function
Working hydraulics with electric 3rd and 4th function
Ground drive hydraulics circuit diagram
Steering hydraulics circuit diagram
0997 Testing / measuring / adjusting
Testing the hydraulic accumulator nitrogen filling
10 Electrical / Electronic equipment
1012 Modules / sensors
Module A10-LBH – Display
Key to diagram
Key to diagram
A200-LBH module – Central control unit
Key to diagram
Key to diagram
1030 Board computer / Indicators
Setting the operating hours on the display
1080 Electrical circuit diagram
Electric circuit diagrams of machine (SCM), exhaust stage 5
SCM 12 – Power supply
Key to diagram
SCM 13 – Alternator charging light, buzzer
Key to diagram
SCM 14 – Direction of travel, back-up warning system
Key to diagram
SCM 15 – Control lever
Key to diagram
SCM 16 – Accelerator pedal
Key to diagram
SCM 17 – Fuel level, driving ranges
Key to diagram
SCM 18 – Turn signal indicator system
Key to diagram
SCM 19 – Windscreen wiper, horn
Key to diagram
SCM 20 – Work lights, interior lighting
Key to diagram
SCM 21 – Drive lights
Key to diagram
SCM 22 – Air filter soiling, display lighting
Key to diagram
SCM 23 – Power supply display, CAN, hydraulic oil temperature
Key to diagram
SCM 24 – Control lever power supply, working hydraulics lock
Key to diagram
SCM 25 – Broadcast radio, driver’s seat, 12 V socket
Key to diagram
SCM 26 – Warning beacon, rear window heater
Key to diagram
SCM 27 – Heater and air conditioner (machine side)
Key to diagram
SCM 28 – Heater and air conditioner (system side)
SCM 29 – Quick-hitch plate
Key to diagram
SCM 30 – Parking brake
Key to diagram
SCM 31 – Diesel particulate filter regeneration
Key to diagram
SCM 33 – Spare relay / fuses
Key to diagram
SCM 34 – 3rd / 4th control circuit enable
Key to diagram
SCM 35 – 3rd control circuit I
Key to diagram
SCM 36 – 3rd control circuit II
Key to diagram
SCM 38 – Activation options
Key to diagram
SCM 39 – Central control unit power supply
Key to diagram
SCM 42 – Electric starting motor, alternator, pre-heating system, exhaust gas recirculation
Key to diagram
SCM 43 – Diesel particulate filter monitoring
Key to diagram
SCM 44 – Engine oil pressure, fuel pump, engine diagnosis
Key to diagram
SCM 45 – Diesel engine transfer plug X36
Key to diagram
SCM 46 – Diesel engine transfer plug X37
Key to diagram
SCM 47 – Diesel engine transfer plug X38
Key to diagram
SCM 48 – Diesel engine transfer plug X39
Key to diagram
SCM 49 – Engine power supply/earth
Key to diagram
SCM 52 – Mirror heater option
Key to diagram
SCM 53 – Back-up warning system (acoustic) option
Key to diagram
SCM 54 – Controlled capacity option
Key to diagram
SCM 55 – Trailer hitch option
Key to diagram
SCM 56 – Flashlight option
Key to diagram
SCM 57 – Outline light option, road sweeper option
Key to diagram
SCM 58 – Central lubrication system, pipe break protection device, cab fan
Key to diagram
SCM 59 – 4th control circuit
Key to diagram
SCM 60 – Automatic engine stop option
Key to diagram
SCM 62 – Vibration damping option
Key to diagm
SCM 63 – Manual inching unit angle sensor (optional)
Key to diagram
SCM 66 – OBD diagnostic plug and telemetry system
Key to diagram
1085 Networks
Description of function
12 Cab / Operator’s platform
1240 Air condition
Heating, ventilation, air conditioning system
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Central lubrication system
Description of function
7515 Lubrication system / Lines
Grease distribution
92 Diagnosis
9210 Error codes machine
Fault codes
Position of components
Hydraulic system
1001-1999 Oil tank / filter / cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valves – mechanically actuated (hydraulic system)
7001-7999 Valves – hydraulically actuated
8001-8999 Couplings / connections
9001-9999 Measuring points / gauges
Electric system
A Terminal / modules
B Sensors
H Signal device / light
K Relays
R Potentiometer / resistors
S Switch / pushbutton – Cab operation
X Connectors
Y Solenoid coils

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)