Claas Trailer Cutterbar Crop Tiger (459) Combines Operator Manual ES

File List:

00 0295 109 0.pdf

00 0295 109 0.pdf:

CROP TIGER 40 WHEEL
1 Regarding this instruction manual
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Use of the manual
1.1.3 Symbols and notes
1.1.4 Technical data
2 Security
2.1 Safety instructions
2.1.1 General safety warnings
2.1.2 General instructions
2.1.3 Important
2.1.4 Intended use
2.1.5 Reasonably foreseeable misuse
2.1.6 Safety and accident prevention instructions for combine harvesters
2.1.7 Before commissioning, general
2.1.8 Identification of warning and danger signs
2.1.9 Road traffic
2.1.10 General driving operation
2.1.11 Combine driving operation
2.1.12 Driving on slopes
2.1.13 Transportation of people
2.1.14 Abandonment of the machine
2.1.15 Diesel engine
2.1.16 Tips regarding diesel engine
2.1.17 Antifreeze
2.1.18 Risk of injury from hydraulic fluid
2.1.19 Front implements and trailers
2.1.20 Grain recovery
2.1.21 Pressure accumulator
2.1.22 Adjustment and maintenance tasks
2.1.23 First aid measures
2.2 Safety instructions on the machine
2.2.1 General information on safety labels
2.2.2 Front implement
2.2.3 Engine
2.2.4 Chassis
2.2.5 Driver’s position
2.2.6 Power supply unit
2.2.7 Threshing systems
2.2.8 Harvest container/straw container
2.2.9 Grain recovery
2.3 Safety devices
2.3.1 Application of feed channel safety support
2.3.2 Removing the safety support from the feed channel
2.3.3 Immobilization of the machine against accidental movements
2.3.4 Battery separator switch
2.3.5 Installation of the cutter bar safety bar
3 Machine Description
3.1 Summary and operation
3.1.1 General view of the front and left part of the machine
3.1.2 General view of the rear and right part of the machine
3.1.3 General view of the front implement
3.1.4 Transport trailer
3.1.5 Machine working mode
3.1.6 Machine function
3.1.7 General view of the TATA 497 TC 48/99 engine
3.1.8 Overview of refrigeration units
3.2 Identification plates and vehicle identification number
3.2.1 Spare parts and technical queries
3.2.2 TATA 497 TC 48/99 engine identification plate
3.2.3 Position of identification plates
4 Control and display instruments
4.1 Driver’s cabin/platform
4.1.1 General view of the driver’s position
4.1.2 Control console
4.1.3 Driving lights, work lights, rear-view mirrors
4.1.4 Ignition contact
4.1.5 Feed speed control lever
4.1.6 Driver’s seat adjustment
5 Technical data
5.1 CROP TIGER 40 – type 406
5.1.1 General instructions
5.1.2 Front implement
5.1.3 Engine
5.1.4 Chassis
5.1.5 Chassis tread width
5.1.6 Brake
5.1.7 Tire pressure
5.1.8 Address
5.1.9 Transmissions
5.1.10 Electrical/electronic equipment
5.1.11 Power supply unit
5.1.12 Threshing systems
5.1.13 Separation
5.1.14 Cleaning unit
5.1.15 Grain recovery
5.1.16 Dimensions of mounting parts/machine body
5.1.17 Trailer dimensions
5.1.18 Weight of assembly parts/machine body
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Disconnection and immobilization of the machine
6.2 Before commissioning
6.2.1 Before first start-up
6.2.2 Before each start-up
6.3 Adjust the machine
6.3.1 Adjustment of the machine for rice harvesting*
6.3.2 Adjustment of the machine for multi-crop harvesting
6.3.3 Use of a machine with multi-cropping equipment
6.3.4 Threshing table
6.3.5 Cleaning the machine before changing seeds
6.4 Machine loading
6.4.1 Loading and anchoring the machine
6.4.2 Loading and hitching the transport trailer
6.5 Head
6.5.1 Front implement installation
6.5.2 Front implement gear
6.5.3 Installation of the cardan shaft
6.5.4 Coupler assembly
6.5.5 Removing the supports
6.5.6 Front implement removal
6.5.7 Placement of the supports
6.5.8 Disassembly of the coupler
6.5.9 Removing the cardan shaft
6.5.10 Unlocking the front implement
6.6 Engine
6.6.1 Refueling the machine
6.7 Chassis
6.7.1 Wheel removal/installation
6.7.2 Lifting the machine with a jack
6.8 Brake
6.8.1 Checking the parking brake
6.8.2 Checking the foot brake
6.9 Towing device
6.9.1 Coupling a trailer
6.9.2 Trailer release
6.10 Electrical/electronic installation
6.10.1 Checking the reversing audible warning
6.11 Power set
6.11.1 Adjustment of feed chains
6.12 Threshing organs
6.12.1 Installation/removal of stone catcher and feed plate
6.12.2 Removal of the threshing concave
6.12.3 Threshing concave variants
6.12.4 Installation of the threshing concave
6.12.5 Threshing concave clearance adjustment
6.13 Cleaning
6.13.1 Basic adjustment of the screens
6.14 Grain collection
6.14.1 Grain tank entry/exit
6.14.2 Opening/closing the grain tank cover
6.15 Attached parts, machine housing
6.15.1 Opening/closing of the side panels
7 Management
7.1 Driving the machine
7.1.1 Preparation for driving on the road
7.1.2 Preparation for work in the field
7.1.3 Driving the machine with the ground speed control lever
Reduction of ground speed
Increased forward speed
Machine braking
Machine stop
Driving backwards
7.2 Engine
7.2.1 Diesel engine speed adjustment
7.2.2 Starting the diesel engine
7.2.3 Stopping the diesel engine
7.3 Chassis
7.3.1 Gear change
7.3.2 Driving characteristics
7.3.3 Towing the machine
7.3.4 Towing in advance
7.3.5 Reverse towing
7.4 Cereal harvest
7.4.1 Placing the crop dividers
7.5 Brake
7.5.1 Parking brake activation
7.5.2 Parking brake release
7.5.3 Foot brake
7.5.4 Parking the machine
7.6 Address
7.6.1 Address
7.7 Driver’s cabin/platform
7.7.1 Driver’s seat adjustment
7.8 Mowing device
7.8.1 Removal of the harvest elevators
7.8.2 Skid adjustment
7.8.3 Installation of harvest elevators
7.8.4 Adjusting the cutting blade fastenings
7.9 Reception of the harvest
7.9.1 Adjusting the reel tines
7.9.2 Horizontal adjustment of the reel
7.9.3 Adjustment of the feed auger scraper profile
7.9.4 Feed auger position adjustment
7.9.5 Feed auger finger adjustment
7.9.6 Reel peripheral speed adjustment
7.10 Power set
7.10.1 Feed channel drive
7.10.2 Feed channel release
7.11 Threshing organs
7.11.1 Drive of threshing systems
7.11.2 Release of threshing systems
7.11.3 Removal of the threshing rotor
7.11.4 Installation of the threshing rotor
7.11.5 Modification of the threshing rotor to harvest rice
7.11.6 Modification of the threshing rotor to harvest grain
7.11.7 Threshing concave variants
7.11.8 Threshing rotor variants
7.11.9 Installation of deburring bars (optional equipment)
7.11.10 Unscrewing the threshing rotor
7.11.11 Adjust the speed of the threshing rotor
7.12 Cleaning
7.12.1 Screen adjustment
7.12.2 Fan speed adjustment
7.12.3 Reduction of fan air flow
7.13 Grain collection
7.13.1 Tilting the grain tank discharge pipe
7.13.2 Activation/release of grain tank emptying
7.14 Transfer head load
7.14.1 Front implement deployment
7.14.2 Front implement removal
8 Incident and solution
8.1 Engine
8.1.1 Diesel engine
8.1.2 Draining fuel from the fuel tank
8.1.3 Bleeding the fuel system
8.1.4 Faults and solutions in the diesel engine
8.2 Electrical/electronic installation
8.2.1 Opening the basic central connection box
8.2.2 Closing the basic central junction box
8.2.3 Basic central junction box
8.3 Head
8.3.1 Faults and solutions in the front implement
8.3.2 Failures and solutions in the transport trailer
8.4 Power set
8.4.1 Faults and solutions in the feeding channel
8.5 Threshing organs
8.5.1 Failures and solutions in threshing systems
8.5.2 Threshing rotor
8.6 Separation
8.6.1 Failures and solutions in separation
8.7 Cleaning
8.7.1 Failures and solutions in the cleaning system
8.8 Grain collection
8.8.1 Failures and solutions in grain recovery
9 Maintenance
9.1 General data
9.1.1 Diesel engine
9.1.2 Cleaning the engine compartment and danger areas
9.1.3 Front implement
9.1.4 Straps
9.1.5 Variable speed drives
9.1.6 Correct chain tensioning
9.1.7 Screws
9.1.8 Greasing
9.1.9 Cleaning of lubricants
9.1.10 Brake
9.1.11 Wheels/tyres
9.1.12 Hydraulic system
9.1.13 Electrical system
9.1.14 Welding work on the combine
9.1.15 Cleaning surfaces with adhesive labels
9.1.16 Winter harvester storage tips
9.1.17 Coolant
9.1.18 Prevention of fires and explosions
9.2 Inputs
9.2.1 Lubricants
9.3 Maintenance intervals
9.3.1 Management of maintenance intervals
9.3.2 Before the start of harvest
9.3.3 After the first 10 hours of work
9.3.4 After the first 100 hours of work
9.3.5 After the first 500 hours of work
9.3.6 Every 10 work hours or daily
9.3.7 Every 50 hours of work
9.3.8 Every 100 hours of work
9.3.9 Every 250 hours of work
9.3.10 Every 500 work hours or annually
9.3.11 Every 2 years
9.3.12 Every 5 years
9.3.13 After harvest
9.4 Engine
9.4.1 Cleaning the surroundings of the diesel engine
9.4.2 Replacing the fuel filter
9.4.3 Checking the diesel engine oil level
9.4.4 Replacing diesel engine oil/oil filter
9.4.5 Checking the radiator coolant level
9.4.6 Checking the coolant mixing ratio
9.4.7 Replacing the radiator coolant
9.4.8 Draining radiator coolant
9.4.9 Filling the radiator with coolant
9.4.10 Cleaning the rotating radiator screen
9.4.11 Cleaning the cooling unit
9.4.12 Replacing the coolant hoses
9.4.13 Cleaning/replacing the diesel engine air filter
9.4.14 Replacing the safety filter element of the diesel engine air filter
9.4.15 Cleaning the air intake filter
9.4.16 Replacing the air intake hoses
9.4.17 Retightening the air intake hose clamps
9.5 Chassis
9.5.1 Wheels/tyres
9.5.2 Cleaning the surroundings of the drive axle manual gearbox
9.5.3 Checking the tightening torque of wheel nuts/bolts
9.5.4 Checking the axle drive oil level
9.5.5 Draining Axle Drive Oil
9.5.6 Axle transmission oil filling
9.5.7 Checking the oil level of the drive axle manual gearbox
9.5.8 Draining the drive axle manual gearbox oil
9.5.9 Filling the drive axle manual gearbox with oil
9.6 Brake
9.6.1 Checking the brake fluid level
9.7 Drives
9.7.1 CROP TIGER 40 WHEEL left side transmission diagram
9.7.2 CROP TIGER 40 WHEEL right side transmission diagram
9.7.3 Chain removal (K1)
9.7.4 Placement and adjustment of the chain (K1)
9.7.5 Chain placement and adjustment (K2)
9.7.6 Belt removal (R3)
9.7.7 Strap placement and adjustment (R3)
9.7.8 Chain removal (K4)
9.7.9 Chain placement and adjustment (K4)
9.7.10 Belt adjustment (R5)
9.7.11 Belt adjustment (R6)
9.7.12 Belt adjustment (R7)
9.7.13 Belt removal (R10)
9.7.14 Belt placement (R10)
9.7.15 Belt adjustment (R10)
9.7.16 Chain removal (K11)
9.7.17 Chain placement and adjustment (K11)
9.7.18 Belt removal (R12)
9.7.19 Belt placement (R12)
9.7.20 Belt adjustment (R12)
9.7.21 Belt removal (R13)
9.7.22 Strap placement (R13)
9.7.23 Belt adjustment (R13)
9.7.24 Belt removal (R14)
9.7.25 Strap placement and adjustment (R14)
9.7.26 Belt removal (R15)
9.7.27 Strap placement and adjustment (R15)
9.7.28 Belt removal (R16)
9.7.29 Strap placement (R16)
9.7.30 Belt adjustment (R16)
9.7.31 Belt removal (R17)
9.7.32 Strap placement (R17)
9.7.33 Belt adjustment (R17)
9.7.34 Belt removal (R18)
9.7.35 Strap placement (R18)
9.7.36 Chain removal (K19)
9.7.37 Chain placement and adjustment (K19)
9.8 Hydraulic installation
9.8.1 Release of the pressure accumulator
9.8.2 Checking the hydraulic system oil level
9.8.3 Replacing the hydraulic system oil/oil filter
9.9 Electrical/electronic installation
9.9.1 Checking the battery electrolyte level
9.10 Power set
9.10.1 Adjustment of feed chains
9.10.2 Feed chain slip clutch adjustment
9.11 Grain collection
9.11.1 Return Lifter Chain Adjustment
9.11.2 Grain Elevator Chain Adjustment
9.11.3 Cleaning the auger channels
9.11.4 Cleaning the grain tank
9.11.5 Checking the transportation position of the grain tank discharge pipe
9.12 Attached parts, machine housing
9.12.1 Check if the machine is dirty
Cleaning the sieves
9.12.2 Compressed air cleaning system
9.13 Greasing scheme
9.13.1 Lubrication points – 10 h left side
9.13.2 Lubrication points – 50 h left side
9.13.3 Lubrication points – 50 h right side
9.13.4 Lubrication points – 100 h left side
9.13.5 Lubrication points – 100 h right side
10 Decommissioning and waste disposal
10.1 General data
10.1.1 Decommissioning and disposal