Claas Trion 630-520 (L53) Combines Technical System ES

File List:

00 0305 239 2.pdf
00 0305 273 1.pdf

00 0305 239 2.pdf:

Introduction
Information regarding the instruction manual
Manual validity
Information regarding this technical systems manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger from welding work
Check and charge the battery
Emergency Preparations
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
01 Engine
0135 Cooling system
Coolant equipment – validity: Type L55 – CUMMINS diesel engine
Table of measured values
Function Description
0150 Engine coupled parts
Starting the diesel engine, adjusting the diesel engine speed – CUMMINS B6.7 / L9
Table of measured values
Function Description
0155 Engine adjustment
Diesel engine control, CUMMINS diesel engine
0165 Exhaust gas aftertreatment
Exhaust gas post-processing
03 Chassis
0370 Slope regulation
Slope regulation (MONTANA)
Table of measured values
Function Description
05 Address
0505 Address
Guidance system, general information
Table of measured values
Function Description
0510 Automatic steering
Autopilot / feeler system
Table of measured values
Function Description
Autopilot / LASER PILOT
Table of measured values
Function Description
GPS guidance system – base machine with S7 / S10 terminal
Table of measured values
Function Description
GPS guidance system – with CEMIS 1200
Function Description
Summary of position recording module connections (A167) / LED status
GPS guidance system – EGNOS with S7 / S10 terminal
Function Description
GPS guidance system – OMNISTAR HP with S7 / S10 terminal
Function Description
GPS guidance system – RTK with S7 / S10 terminal
Function Description
GPS PILOT with RTK
GPS guidance system – RTK NET with S7 / S10 terminal
Function Description
GPS guidance system – BASELINE HD with S7 / S10 terminal
Function Description
09 Hydraulics
0910 Bombs
Constant pressure pump (CPH)
Denominations
Function Description
CPH pump when starting the engine
CPH pump with system pressure reached
CPH pump in case the system requires volumetric flow
L55 type propulsion
Denominations
Propulsion type L54, L53
Denominations
Reel Drive Pump
0920 Valves
Control valve block filler block
Threshing unit control valve block / Autopilot
Threshing unit control valve block
Fan drive control valve block / quantimeter – test slide
4-Trac Control Valve Block
Steering orbitrol control valve block
Constructive group of control valve block raising – lowering the headstock / gear shift (wheel machine with differential lock)
Control valve block assembly group for raising – lowering the headstock / gear shift (wheel machine without differential lock)
Control valve block assembly group for raising – lowering the headstock / gear shift (MONTANA with differential lock)
Control valve block assembly group for raising – lowering the head / gear shift (TERRA TRAC)
MONTANA Control Valve Block
CAC control valve block, stop/reverse header/feed channel
ECO channel control valve block, reverse head, CAC option
Control valve block clutch radial spreader/straw chopper
Control valve block rotate spreading system
Control valve block for adjustment of the spreader plates of the radial spreader
Control valve block smoothly rotate grain tank discharge pipe
Grain Tank Discharge Aid Control Valve Block
Head/Parking Brake Hydraulic Installation Release Control Valve Block
Header Hydraulic Installation Release Control Valve Block
Low pressure hydraulic system control valve block with head variator
Low pressure hydraulic system control valve block without head variator
Radiator screen cleaning control valve block
Rotor variator control valve block
Control valve block rotor guide plate adjustment
Rotor flap adjustment control valve block
Rotor flap 4D adjustment control valve block
0925 Hydraulic motors
propulsion motor
Denominations
Four-wheel drive (4-TRAC)
Denominations
0980 Hydraulic connection diagram
Hydraulic working installation – 1826 302.x
Denominations
Low pressure hydraulic installation – 1826 308.x
Denominations
Transverse headstock adjustment / Stop – Reverse / Cutting angle / Head gear radiator – 1817 303.x
Denominations
Hydraulic shaft and gear installation – 1826 311.x
Denominations
Hydraulic shaft and gear installation (MONTANA) – 1826 312.x
Denominations
Hydraulic propulsion system – rotor machine – 1826 313.x
Denominations
Hydraulic propulsion system – shaker machine – 1826 314.x
Denominations
Brake equipment – 1826 318.x
Denominations
Distribution system – 1817 314.x
Denominations
Radial spreader – 1817 309.x
Denominations
Hydraulic installation of the CERIO / VARIO head – Type 528
Cutting mechanism C560-C930 / V500-V930 (type 528) – SCM 01 – reel drive
Cutting mechanism C560-C930 / V500-V930 (type 528) – SCM 02 – rapeseed knife drive
Cutting mechanism C560-C930 / V500-V930 (type 528) – SCM 03 – cutting table adjustment
Cutting mechanism C560-C930 / V500-V930 (type 528) – SCM 04 – reel adjustment
MAXFLEX Head Hydraulic Installation – Type 530
MAXFLEX 560-930 (type 530) – SCM 01 – reel drive
MAXFLEX 560-930 (type 530) – SCM 02 – reel adjustment, table lock
Hydraulic head installation – MAXFLEX (type 531)
MAXFLEX (type 531)
VARIO head hydraulic installation – type 536
SCM 01 – Reel drive
SCM 02 – Rapeseed knife drive
SCM 03 – cutting table adjustment
SCM 04 – reel regulation
Hydraulic header installation, reel regulation – MAXFLO (type 537, 538)
MAXFLO (type 537,538) – reel regulation
Hydraulic header installation, rapeseed knife drive – MAXFLO (type 537, 538)
MAXFLO (type 537,538) – rapeseed knife drive
Hydraulic header installation, rapeseed knife drive – MAXFLO (type 537, 538)
MAXFLO (type 537,538) – rapeseed knife drive
Hydraulic header installation, conveyor belt – MAXFLO (type 537, 538)
MAXFLO (type 537,538) – conveyor belt
CONSPEED header hydraulic installation (6 rows)
CONSPEED 6 rows
CONSPEED header hydraulic installation (8 rows)
CONSPEED 8 rows
10 Install. electrical/electronic
1010 Central electrical system
Base/machine central electrical system
Base central electrical system
Fuse occupation (base central electrical system)
Relay occupation (base central electrical system)
Central electrical system of the machine
Fuse occupation (machine central electrical system)
Relay occupation (machine central electrical system)
Adhesives (base central electrical system)
Adhesives (machine central electrical system)
Roof central electrical system
Fuse assignment (roof central electrical system)
Relay occupation (roof central electrical system)
Temporary connection panel (plug-in cell)
Main fuse box
Fuse assignment (main fuse box)
Relay occupation (main fuse box)
1012 Modules / sensors
Module A004 – DGPS Modem (RTK)
Denominations
Denominations
Module A004 – DGPS Modem (BASELINE HD)
Denominations
Denominations
Module A006 – Automatic air conditioning system (ACM)
Denominations
Denominations
Module A009 – Autopilot (ATP)
Denominations
Denominations
Module A015 – Electronic Engine Control (ECM) – Cummins Tier 3
Denominations
Denominations
Module A015 – Electronic Engine Control (ECM) – Cummins Stage V
Denominations
Denominations
Module A025 – Screen grading (SAM)
Denominations
Denominations
Module A036 – Spindle Variator (FVM)
Denominations
Denominations
Module A038 – Rotor (RTR)
Denominations
Denominations
Module A041 – Tape tension adjustment (RTC)
Denominations
Denominations
Module A042 – MONTANA (MOM)
Module A042 – MONTANA (MOM – 1/3)
Denominations
Module A042 – MONTANA (MOM – 2/3)
Denominations
Module A042 – MONTANA (MOM – 3/3)
Denominations
Denominations
Module A049 – propulsion (GDM)
Denominations
Denominations
Module A053 – ISO-BUS adaptation module (ISO)
Denominations
Denominations
Module A069 – Vehicle Base Module (VBM)
Module A069 – Vehicle Base Module (VBM – 1/3)
Denominations
Designations A069 1. part
Module A069 – Vehicle Base Module (VBM – 2/3)
Denominations
Designations A069 2. part
Module A069 – Vehicle Base Module (VBM – 3/3)
Denominations
Designations A069 3. part
Module A098 – Grain Tank Unloading Aid (GUA)
Denominations
Denominations
Module A099 – Expansion module (ACU)
Denominations
Denominations
Module A100 – multifunctional armrest (MFA)
Module A100 – multifunctional armrest (MFA – 1/3)
Denominations
Denominations
Module A100 – multifunctional armrest (MFA – 2/3)
Denominations
Denominations
Module A100 – multifunctional armrest (MFA – 3/3)
Denominations
Denominations
Module A104 – Work lighting (WLP)
Denominations
Denominations
A130 module – head (FAM) – TYPE 528 CERIO
Denominations
Denominations
A130 module – head (FAM) – TYPE 528 VARIO
Denominations
Denominations
A130 module – head (FAM) – TYPE 530 FLEX
Denominations
Denominations
A130 module – head (FAM) – TYPE 537 – 538
Denominations
Denominations
Module A137 – Multisensor Autocontour (MAC)
Denominations
Denominations
A159 Module – Universal Communication Module (UCM)
Denominations
Denominations
Module A167 – Position register (PCU)
Denominations
Denominations
Module A167 – Position register (PCU) NAV900
Denominations
Denominations
Module A176 – Head extension (AFA) – TYPE 528 CERIO
Denominations
Denominations
Module A176 – Head extension (AFA) – TYPE 528 VARIO
Denominations
Denominations
Module A176 – head extension (AFA) – TYPE 530 FLEX
Denominations
Denominations
Module A176 – head extension (AFA) – TYPE 536 – 540
Denominations
Denominations
Module A177 – cutting angle regulation (HPA)
Denominations
Denominations
Module A181 – Straw chopper management and spreading management (CHS) – validity: Radial spreader
Denominations
Denominations
Module A181 – Straw chopper management and spreading management (CHS) – validity: Base radial spreader, spreader plate adjustment
Denominations
Denominations
Module A182 – Straw Spreader (SSM)
Denominations
Denominations
Module A183 – Vehicle Base Module 2 (VBM2)
Denominations
Denominations
Module A196 – Expansion Module 3 (ACU 3)
Denominations
Denominations
Module A207 – Ignition Interlock (IMM)
Denominations
Denominations
Module A208 – Straw chopper management and spreading management 2 (CHS 2)
Denominations
Denominations
A209 Module – CAN-Ethernet-Gateway (CEG) Module
Denominations
Denominations
Module A211 – Automatic air conditioning/light control system (AAL)
Denominations
Denominations
Module A212 – Air conditioning installation / lights control (MAL)
Denominations
Denominations
Module A215 – Expansion Module 4 (ACU4)
Denominations
Denominations
Module A217 – Expansion Module 5 (ACU5)
Denominations
Denominations
Module A219 – head lighting (FAL)
Denominations
Denominations
Module A229 – Additional adjustment of the sieves (ASA)
Denominations
Denominations
Module A231 – 3D-Gyro Guidance System (3DS)
Denominations
Denominations
Module A232 – CEMIS Terminal (SPA)
Denominations
Denominations
Module A235 – Adjustment of the rotor guide plates (RDM)
Denominations
Denominations
1035 Operation / multifunctional control
T signal
Table of measured values
Function Description
Switching road traffic / field trips
Function Description
CEBIS menu auxiliary adjustment
Function Description
1080 Electrical connection diagram
Introduction of connection diagrams
Summary of denominations
Identification of CLAAS cables
Wire colors
Voltage supply
Actuator system
Sensor system
Actual value switch (issues = 0 or 1)
Internal connections
CAN-Bus system summary
Communication
Standards
CLAAS Circuit Viewer
Connection diagrams for the machine’s electrical installation (SCM)
SCM 001 – Multiple Coupling
Denomination
SCM 002 – Straw chopper coupling point
Denomination
SCM 005 – Electrical voltage supply / battery
Denomination
SCM 010 – Main fuse box / chassis ground
Denomination
SCM 012 – OBD / Service sockets / USB / Printer
Denomination
SCM 015 – Ignition / immobilizer
Denomination
SCM 016 – Potential 15, sensor power
SCM 017 – 15X Potentials, 61
SCM 021 – Road Traffic
Denomination
SCM 024 – Engage the threshing devices / engage the headstock / immediate stop / reverse
Denomination
SCM 025 – Adjustment/control of threshing devices
Denomination
SCM 030 – Potential 30
SCM 031 – Potential power mass 31
SCM 032 – Potential Sensor Ground 32
SCM 035 – Potential motor electronics 15
Denomination
SCM 036 – Potential motor electronics 30
Denomination
SCM 037 – Engine electronics warning lights
Denomination
SCM 038 – Aftertreatment of diesel engine exhaust gases
Denomination
SCM 041- Cleaning the radiator screen / laid radiator
Denomination
SCM 042 – Diesel Engine Control
Denomination
SCM 060 – Automatic air conditioning system
Denomination
SCM 062 – Manual air conditioning installation
Denomination
SCM 100 – CAN 0 (vehicle CAN) 1. part
Denomination
SCM 102 – CAN 0 (vehicle CAN) 2. part
Denomination
SCM 104 – CAN 0 (vehicle CAN) part 3
Denomination
SCM 110 – CAN 1 (J1939-CAN)
Denomination
SCM 115 – CAN 2 (front CAN)
Denomination
SCM 120 – CAN 3 (Steering-CAN)
Denomination
SCM 130 – CAN 5 (ISO-Bus-CAN)
Denomination
SCM 135 – Ethernet / BroadR Reach / Flex Ray
Denomination
SCM 140 – Hydraulic system control / head release
Denomination
SCM 149 – Propulsion module supply
Denomination
SCM 150 – Gear shift propulsion
Denomination
SCM 152 – Propulsion
Denomination
SCM 153 – Propulsion / 4-Trac / differential lock
Denomination
SCM 154 – Brake equipment
Denomination
SCM 156 – Tracked undercarriage
Denomination
SCM 158 – Tire pressure adjustment equipment
Denomination
SCM 170 – MONTANA module voltage supply
Denomination
SCM 172 – MONTANA axle control
Denomination
SCM 174 – Raise lower the headstock, CLAAS AUTO CONTOUR (CAC)
Denomination
SCM 176 – Folding the rapeseed header /nives
Denomination
SCM 178 – Feed channel – layer thickness / VFR
Denomination
SCM 180 – Cutting angle regulation
Denomination
SCM 195 – Spindle variator / rotor speed / rotor flaps
Denomination
SCM 196 – 4D hatch control rotor
Denomination
SCM 200 – Screen grading
Denomination
SCM 202 – Graduation of 3D screens
Denomination
SCM 207 – Straw Moisture Measurement
Denomination
SCM 208 – Grain passage control / loss measurement
SCM 208 – Grain passage control / loss measurement
Denomination
SCM 210 – Omnidirectional lights
Denomination
SCM 220 – Grain tank full indicator
Denomination
SCM 222 – Grain tank insert / grain tank cover
Denomination
SCM 224 – Grain tank unloading
Denomination
SCM 225 – Grain tank unloading aid
Denomination
SCM 226 – Performance Measurement
Denomination
SCM 228 – Rev speed adjustment. of the pinwheel
Denomination
SCM 229 – Power supply for the spindle multiple coupling
SCM 230 – Straw jam warning / row placement with straw spreader / rotor guide plate adjustment
Denomination
SCM 232 – Straw spreader – sensory system / actuator system
Denomination
SCM 234 – Chop and distribute 1
Denomination
SCM 236 – Chop and distribute 3
Denomination
SCM 249 – Flashing light
Denomination
SCM 252 – Mirror adjustment / mirror heating
Denomination
SCM 253 – Window washer / horn equipment
Denomination
SCM 254 – Brake light
Denomination
SCM 256 – Advance light
Denomination
SCM 258 – Position light and limitation light
Denomination
SCM 260 – Interior space lighting
Denomination
SCM 261 – Operator seat – cooler
Denomination
SCM 262 – Maintenance lighting
Denomination
SCM 264 – Front cab roof work light / front access lighting
Denomination
SCM 266 – Cab work light – forward field lighting / high beam / stubble lighting
Denomination
SCM 268 – Mirror arm/handrail work light
Denomination
SCM 270 – Work light discharge tube / grain tank / return
Denomination
SCM 272 – Axle/wheel position work light
Denomination
SCM 274 – Rear work light
Denomination
SCM 285 – CEBIS Terminal, Fusion One, video / ProfiCam4
Denomination
SCM 300 – ISO module/task management/CEG
Denomination
SCM 310 – Autopilot
Denomination
SCM 320 – Teleservice / RTK
Denomination
SCM 321 – Vehicle Location
Denomination
SCM 330 – GPS Terminal
Denomination
SCM 360 – Multimedia / radio
Denomination
SCM 720 – Central electrical system, cabin roof
Denomination
SCM 740 – Central electrical system, VBM connection panel
Denomination
SCM 760 – Base central electrical system
Denomination
SCM 780 – Machine central electrical system
Denomination
SCM 910 – Accessories
SCM 990 – Plug summary
Head connection diagrams – CERIO cutting mechanism (type 528)
ATT 01 – Multiple coupling
Denominations
ATT 02 – Module voltage supply / CAN-Bus
Denominations
ATT 03 – Windlass
Denominations
ATT 04 – Cutting table adjustment
Denominations
ATT 05 – Rapeseed knife
Denominations
ATT 06 – AUTO CONTOUR
Denominations
ATT 07 – AUTOPILOT
Denominations
ATT 08 – Flashlights
Denominations
ATT 09 – Lighting
Denominations
ATT 10 – Summary of modules
Denominations
Head connection diagrams – VARIO cutting mechanism (type 528)
ATT 01 – Multiple coupling
Denominations
ATT 02 – Module voltage supply / CAN-Bus
Denominations
ATT 03 – Windlass
Denominations
ATT 04 – Cutting table adjustment
Denominations
ATT 05 – Rapeseed knife
Denominations
ATT 06 – AUTO CONTOUR
Denominations
ATT 07 – AUTOPILOT
Denominations
ATT 08 – Flashlights
Denominations
ATT 09 – Lighting
Denominations
ATT 10 – Summary of modules
Denominations
Head connection diagrams – MAXFLEX – cutting mechanism (type 530/534)
ATT 01 – Multiple coupling
Denominations
ATT 02 – Module voltage supply / CAN-Bus
Denominations
ATT 03 – Windlass
Denominations
ATT 04 – Cutting table adjustment
Denominations
ATT 05 – Rapeseed knife
Denominations
ATT 06 – AUTO CONTOUR
Denominations
ATT 07 – AUTOPILOT
Denominations
ATT 08 – Flashlights
Denominations
ATT 09 – Lighting
Denominations
ATT 10 – Summary of modules
Denominations
Head connection diagrams – VARIO – cutting mechanism (type 536/540)
ATT 01 – Multiple coupling
Denominations
ATT 02 – Module voltage supply / CAN-Bus
Denominations
ATT 03 – Windlass
Denominations
ATT 04 – Cutting table adjustment
Denominations
ATT 05 – Rapeseed knife
Denominations
ATT 06 – AUTO CONTOUR
Denominations
ATT 07 – AUTOPILOT
Denominations
ATT 08 – Flashlights
Denominations
ATT 09 – Lighting
Denominations
ATT 10 – Summary of modules
Denominations
Head connection diagrams – MAXFLO (type 537, 538)
T537, T538 01 – Multiple coupling
Denominations
T537, T538 02 – Module voltage supply / CAN-Bus
Denominations
T537, T538 03 – Windlass
Denominations
T537, T538 04 – Table adjustment
Denominations
T537, T538 05 – Rapeseed blade
Denominations
T537, T538 06 – AUTO CONTOUR
Denominations
T537, T538 07 – Autopilot
Denominations
T537, T538 08 – Flashing light
Denominations
T537, T538 09 – Module summary
Denominations
CONSPEED connection diagrams (types: H06 – H11)
SCM 01 – Multiple Coupling
Denominations
SCM 02 – starter plates
Denominations
SCM 03 – AUTO CONTOUR
Denominations
SCM 04 – lighting
Denominations
SCM 05 – Autopilot
Denominations
SCM Z – General wiring diagram
Denominations
1081 Plug summary
Socket database (chp CLAAS)
Example key number representation (CHP)
Plug Representation (CHP)
1085 Networks
BUS systems (CAN, LIN) – basic machine
Function Description
Grain passage control sensors (LIN-Bus)
LIN-Bus plug-in connection
BUS – Systems (Ethernet) – base machine
Function Description
BUS (CAN) systems – head
Function Description
1097 Check/measure/adjust
sensory system
12 Driver’s cab/platform
1230 Seat
seat contact
Table of measured values
Function Description
Comfort seat
Function Description
20 Reception of the harvest
2002 Head
Raise/lower head
Table of measured values
Function Description
Pilot valve
Connect/disconnect head
Table of measured values
Function Description
Head cushioning
Table of measured values
Function Description
Manual transversal adjustment
Table of measured values
Function Description
Proportional valve transverse regulation
Hydraulic cutting angle adjustment
Table of measured values
Function Description
2010 Cutting table
Adjustment of the VARIO cutting table
Table of measured values
Description of the cutting table adjustment function
Hydraulic installation: adjustment of the cutting table
2015 Pinwheel
Raise/lower the reel, automatic reel height
Table of measured values
Function description, reel regulation
Hydraulic installation: raise / lower the reel
Forward/backward windlass
Table of measured values
Function description, reel regulation
Hydraulic installation: forward/reverse windlass
Adjustment of the speed of the reel, automation of the speed of the reel
Table of measured values
Function description, reel regulation
26 Guided by the ground
2605 AUTO CONTOUR
AUTO CONTOUR (CAC) / CONTOUR
Table of measured values
Adjust CAC probe sensors
Function Description
2697 Check/measure/adjust
Pressure accumulator adjustment
Pressure accumulator values ​​for machines with 2 pressure accumulators (EU types)
Pressure accumulator values ​​for machines with 3 pressure accumulators (EU types)
Pressure accumulator values ​​for machines with 3 pressure accumulators (US types)
Pressure accumulator values ​​for machines with 3 pressure accumulators (EU types)
Pressure es ​​for machines with 3 pressure accumulators (US types)
Feed Pressure Filling Instructions
(Reeshing organs
4100 Threshing organs
Threshing units ON/OFF
Table of measured values
Function Description
4120 Sheller cylinder
Adjustment of the speed of the shelling cylinder
Table of measured values
Function Description
4125 Concave
Concave adjustment
Table of measured values
Function Description
4140 Return
Return speed control
Table of measured values
Function Description
42 Separation
4205 Rotor
Rotor guide plate adjustment
Table of measured values
Function Description
Adjustment of rotor revolutions
Table of measured values
Function Description
Adjustment of the rotor flaps
Table of measured values
Function Description
Control of rotor flaps based on slope
Table of measured values
Function Description
Control of the grain passage of separation (rotor machines)
Table of measured values
Function Description
43 Cleaning
4320 Screens / screen box
Adjustment of the 3D sieves
Table of measured values
Function Description
4325 Fan
Regulation of fan revolutions
Table of measured values
Function Description
Slope-based cleaning control
Table of measured values
Function Description
61 Grain Gathering
6120 Grain tank unloading
Turn the grain tank discharge tube gently
Table of measured values
Function Description
Grain tank discharge ON/OFF
Table of measured values
Function Description
Pivoting discharge tube nozzle
Table of measured values
Function Description
Grain tank unloading aid
Table of measured values
Function Description