Claas Tucano 560-550 (L36) Combines Repair Manual FR

File List:

00 0301 542 1.pdf
00 0302 652 2.pdf
00 0303 731 0.pdf

00 0301 542 1.pdf:

Mercedes-Benz OM936LA(Levels IV and V)
Contents
Introduction
General instructions
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair instructions
Technical characteristics
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic connections with cutting ring
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
Security
General instructions
To respect
Warning pictogram
Signal word
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the Common Rail system
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Rated motor characteristic data
OM 936 LA
Engine Description
Engine components
Engine components
Lighting order
Start the engine manually
Special tool for the engine in mounted position
Special tool when the engine is removed
Special tool for adjusting the engine to top dead center ignition
Start the engine manually in the up position
Start the engine manually in the disassembled position
Place the engine on ignition top dead center
Place the engine on ignition top dead center: remove
0105 Engine suspension
Fixing eyelets
Technical specifications
0110 Motor housing
Technical characteristics
Special tool
To set down
Front crankshaft seal
Technical characteristics
Special tool
To set down
Rear crankshaft seal
Technical characteristics
Special tool
To set down
Crankcase cover
Technical characteristics
Special tool
To set down
Steering cover
Technical characteristics
Preparing for work
To set down
Flywheel housing
Technical characteristics
Special tool
To set down
0115 Powertrain
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Check compression pressure
Connecting rod
Technical characteristics
To set down
Cylinder bore
Technical characteristics
Special tool
Crankshaft
Technical characteristics
Special tool
Remove the crankshaft
Check the crankshaft
Install the crankshaft
Crankshaft main bearing
Technical characteristics
Special tool
To set down
Vibration damper
Technical characteristics
Special tool
To set down
Flywheel
Technical characteristics
Special tool
To set down
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
To set down
Rocker frame
Technical characteristics
To set down
Camshafts
Technical characteristics
Special tool
To set down
Cylinder head
Technical characteristics
Special tool
To set down
To clean
Rocker arms
Technical characteristics
To set down
Technical characteristics
Special tool
To set down
Check the valves
Adjust valve clearance
Valve Springs and Valve Stem Seals
Technical characteristics
Special tool
To set down
Gear drive
Technical characteristics
To set down
Check and adjust the pitch clearance between the tooth flanks
0125 Injection system, fuel supply
High pressure pipes and ramp
Technical characteristics
Special tool
To set down
Injectors
Technical characteristics
Preparing for work
Special tool
To set down
Protective sleeve
Technical characteristics
Special tool
To set down
Fuel pump (low pressure)
Technical characteristics
Preparing for work
To set down
Fuel pump (high pressure)
Technical characteristics
Preparing for work
Special tool
To set down
Fuel pump drive gear (high pressure)
Technical characteristics
Preparing for work
Special tool
To set down
Fuel Filter Module
Technical characteristics
Preparing for work
To set down
Fuel Preheat Heating Element
Technical characteristics
Preparing for work
To set down
Flow regulator (Y643-MB)
Technical characteristics
Preparing for work
To set down
Test device for measuring fuel pressure
Technical characteristics
Preparing for work
Special tool
To set down
0130 Lubrication system
Lubricating oil system
Special tool
To set down
Oil injection nozzle
Technical characteristics
To set down
Oil-coolant module
Technical characteristics
Preparing for work
Remove the oil-coolant module
Install the oil-coolant module
Remove the heat exchanger
Install the heat exchanger
Oil pump
Technical characteristics
Preparing for work
To set down
0135 Cooling system
Cooling liquid
Special tool
Clean the coolant circuit
Coolant pump
Technical characteristics
Preparing for work
To set down
Coolant thermostat
Technical characteristics
Preparing for work
To set down
0140 Exhaust device
Exhaust gas recirculation radiator
Technical characteristics
Preparing for work
Special tool
Remove the exhaust gas recirculation pipe after the exhaust gas recirculation radiator
Install the exhaust gas recirculation pipe after the exhaust gas recirculation radiator
Remove the exhaust gas recirculation pipe before the exhaust gas recirculation radiator
Install the exhaust gas recirculation pipe before the exhaust gas recirculation radiator
Remove the exhaust gas recirculation radiator
Install the exhaust gas recirculation radiator
Check the pressure drop of the exhaust gas recirculation radiator
Exhaust gas recirculation radiator support
Technical characteristics
Preparing for work
Dismantle the exhaust gas recirculation radiator support
Install the exhaust gas recirculation radiator support
Exhaust gas recirculation radiator support
Technical characteristics
Preparing for work
Dismantle the exhaust gas recirculation radiator support
Install the exhaust gas recirculation radiator support
Exhaust manifold
Technical characteristics
Preparing for work
To set down
Exhaust manifold
Technical characteristics
Preparing for work
To set down
Turbocharger
Technical characteristics
Preparing for work
To set down
Turbocharger
Technical characteristics
Preparing for work
To set down
Intake Pressure Actuator
Technical characteristics
Preparing for work
To set down
Exhaust Gas Recirculation Actuator (Y621-MB)
Technical characteristics
Preparing for work
To set down
Turbocharger oil lines
Technical characteristics
Preparing for work
To set down
Turbocharger oil lines
Technical characteristics
Preparing for work
To set down
0145 Air suction
Charge air housing
Technical characteristics
Preparing for work
Remove the left side charge air pipe
Install the left side charge air pipe
Remove the right side charge air pipe
Install the right side charge air pipe
Remove the charge air distributor
Install the charge air distributor
0150 Engine assembly parts
Technical characteristics
To set down
Alternator (G002, G003 / G2-MB)
Technical characteristics
Special tool
Remove the generator
Install the generator
Alternator drive belt tensioner
Technical characteristics
Assembly tips
Resonance box
Technical characteristics
Assembly tips
Compressor
Technical characteristics
Preparing for work
Special tool
Remove the air compressor
Install the air compressor
Remove the drive gear
Install the drive gear
0155 Engine controls
Control device
Technical characteristics
Assembly tips
0165 Exhaust gas aftertreatment
Urea Pump (M047/M25-MB)
Technical characteristics
Preparing for work
Special tool
Remove the urea pump
Install the urea pump
Remove the pressure relief valve
Install the pressure relief valve
Remove the filter from the inlet fitting
Install the inlet connection filter
Remove the antifreeze protection element
Install the frost protection element
Urea Dosing Unit (A089/A67-MB)
Technical characteristics
Preparing for work
Special tool
Remove the dosing unit
Install the dosing unit
Remove the filter
Install the filter

00 0303 731 0.pdf:

TUCANO 580 / 570 / 560TUCANO 450 / 430MONTANA
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Hose routing
Lip rings with spring
Treatment of sealing surfaces
Drive Belt / Drive Chains
Diesel motor
Generator
Spare parts
Cause of damage
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic connections with cutting ring
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic screw connections for flexible lines and tubular lines with flexible sealing gasket
Tightening torques for hydraulic screw connections nuts for feed-through, straight and angular connections
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed coupling SDS form F
Tightening torques for hydraulic screwed coupling SDS form H
Tightening torques for hydraulic screwed coupling SDE form F, adjustable
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
Tire tightening torques
Technical characteristics
Operating consumables
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number)
Security
General informations
To respect
Marking of warnings and dangers
General safety and accident prevention instructions
General safety and accident prevention regulations, combine harvester
First aid measures
Deposit of harvested product / Deposit of straw
Exit the machine
Chopping device, combine harvester
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Air conditioner
Pressure accumulator
Battery cut-off switch
Install the safety support of the supply channel
Place the machine on jack stands
Stop the machine
Welding work
03 Chassis
0315 Drive axle
Identify the drive axle
Technical characteristics
Differential
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Differential shell
Technical characteristics
Disassemble
To assemble
To set down
Differential lock
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
Coupling cylinder
Technical characteristics
Preparing for work
Disassemble
To assemble
Axle support
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Outer part of the axle swing arm
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
BB planetary gear
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
04 Brake
0405 Service brake
Brake cylinder
Technical characteristics
Preparing for work
To set down
Check brake discs for wear
Bleed the air from the brake cylinder
Drain leaking oil