File List:
00 0295 268 0.pdf
00 0295 268 0.pdf:
Contents
1 Introduction
1.1 General advice
1.1.1 Use of the instructions
1.1.2 Validity of the notice
1.1.3 Technical information
1.2 Nameplates and identification numbers
1.2.1 Spare parts and technical questions
1.2.2 Nameplate
2 Overview
2.1 Front tool overview
2.1.1 Summary table V535/V530
3 Safety Tips
3.1 General advice
3.1.1 Important
3.1.2 General safety and accident prevention regulations
3.1.3 Conformity of use
3.1.4 Precautionary measures
3.2 General security measures
3.2.1 Place the safety support in the supply channel
3.2.2 Remove the safety support from the supply channel
3.2.3 Place the safety support in the reel
3.2.4 Remove the safety supports from the reel
3.2.5 Install the cutter bar protection strip
3.2.6 Bring the rotating beacon to the transport position
3.2.7 Reflectors
3.2.8 Fold the divider
3.2.9 Compressed air and water
3.2.10 Hydraulic fluid poses a risk of injury
3.2.11 Burn prevention
3.2.12 Oil
3.2.13 Fire and explosion prevention
3.2.14 Pipes, tubes and hoses
3.2.15 Before any commissioning
3.2.16 Commissioning the machine
3.2.17 Traveling on public roads
3.2.18 Park the machine
3.2.19 First aid measures
3.2.20 Load the front implement and secure it
3.3 Safety information
3.3.1 Marking of warnings and dangers
3.4 Warning pictograms
3.4.1 General information on warning pictograms
3.4.2 Force outputs / drives
3.4.3 Harvest feeding
3.4.4 Cutting device
3.4.5 Attached parts / machine casing
3.5 Safety sticker
3.5.1 General instructions regarding safety stickers
3.5.2 Adapt the belt according to the fruit harvested
4 Technical characteristics
4.1 General advice
4.1.1 Conversion factors
4.2 V535 / V530 – TYPE 718
4.2.1 Dimensions
4.2.2 Weight
4.2.3 Harvest feeding
4.2.4 Power supply unit
4.2.5 Cutting device
4.2.6 Safety devices
5 Before first commissioning
5.1 General advice
5.1.1 General safety advice
5.1.2 Checklist for initial commissioning
5.1.3 Load the front implement and secure it
5.2 Electrical/electronic system
5.2.1 Remove the cutting height potentiometer from the transport safety device from the feeler bracket
5.2.2 Installing the left-hand rapeseed saw switch (additional equipment)
5.3 Harvest feeding
5.3.1 Remove the transport safety device from the reel
6 Before each commissioning
6.1 General advice
6.1.1 General safety advice
6.1.2 Commissioning checklist
6.2 Power unit
6.2.1 Check the adjustment of the scraper profiles
7 Mount/dismount the front tool
7.1 General advice
7.1.1 General safety advice
7.2 General assembly and adjustments
7.2.1 Mounting the front tool
7.2.2 Dismantle the front tool
7.3 Workouts
7.3.1 Install the cardan shaft
7.3.2 Dismantle the cardan shaft
7.4 Hydraulics
7.4.1 Mount the multicoupler
7.4.2 Dismantle the multicoupler
7.5 Attached parts / machine casing
7.5.1 Hanging the front tool
7.5.2 Locking the front tool
7.5.3 Unlock the front tool
7.5.4 Unhook the front tool
7.5.5 Install the crutches
7.5.6 Remove the stands
8 Transportation
8.1 General advice
8.1.1 General safety advice
8.2 Cutting device
8.2.1 Adjust the table to the transport position
9 Setting for work
9.1 General advice
9.1.1 General safety advice
9.2 Changing the front implement on rapeseed harvest (optional equipment)
9.2.1 Install the rapeseed equipment belt
9.2.2 Remove the divider
9.2.3 Install the rapeseed equipment sheets
9.2.4 Install the rapeseed equipment side saw
9.2.5 Connect the hydraulic system of the rapeseed equipment
9.2.6 Connect the rapeseed equipment electrical system
9.2.7 Install the deflector cloth of the rapeseed equipment
9.2.8 Start the hydraulic pump of the rapeseed equipment (optional equipment)
9.3 Changing the front implement on grain harvest (optional equipment)
9.3.1 Disable the hydraulic pump of the rapeseed equipment (optional equipment)
9.3.2 Remove the deflector cloth from the rapeseed equipment
9.3.3 Disconnect the rapeseed equipment electrical system
9.3.4 Disconnect the rapeseed equipment hydraulic system
9.3.5 Remove the rapeseed equipment side saw
9.3.6 Remove the sheets of the rapeseed equipment
9.3.7 Mounting the dividers
9.3.8 Install the cereal equipment belt
9.4 Harvest feeding
9.4.1 Unfold the divider (special)
9.4.2 Folding the divider (special)
9.5 Cutting device
9.5.1 Adjust the skates
10.1 General advice
10.1.1 General safety advice
10.2 General order
10.2.1 Before work in the field
10.2.2 Control harvest harvest
10.3 Harvest feeding
10.3.1 Adjust the reel fingers
10.4 Power unit
10.4.1 Adjusting the profile scraper
10.4.2 Adjust the position of the feed screw
10.4.3 Adjusting the feed screw fingers
10.4.4 Extensions of the auger plate
10.4.5 Remove the extensions from the auger plate
10.4.6 Install the auger plate extensions
10.4.7 Adjust the rotation speed of the feed screw
10.5 Cutting device
10.5.1 Switch on the left side saw of the rapeseed equipment
10.5.2 Change table length from the machine
10.5.3 Change table length from the front tool
11 Incidents and remedy
11.1 General advice
11.1.1 General safety advice
11.2 General incidents and remedies
11.2.1 The harvested fruit is not taken
11.2.2 The cutting deck is not straight
11.2.3 The flow of product coming from the cutting deck is irregular
11.2.4 Low harvest or rolling of the crop
11.2.5 The endless screw stops
11.2.6 Cutting height problems
11.2.7 Blade Problems
11.2.8 The blade stops
11.2.9 Rapeseed equipment side saw stops
11.2.10 Material wraps around the reel
11.2.11 Reel fingers touch cutter bar
11.2.12 The reel is not straight
11.2.13 The reel stops
11.2.14 The reel does not turn
11.3 Hydraulics
11.3.1 Bleed the reel cylinders
11.3.2 Bleed air from hydraulic table adjustment cylinders.
11.4 Electrical/electronic system
11.4.1 Adjust the cutting height potentiometer
11.4.2 Adjust the table adjustment switch.
11.4.3 Adjust the reel speed sensor
11.5 Harvest feeding
11.5.1 Adjust the reel height
11.5.2 Adjusting the basic reel setting
11.6 Power supply unit
11.6.1 Replace the feed auger fingers
12 Maintenance
12.1 General advice
12.1.1 General safety advice
12.2 General maintenance information
12.2.1 Fixing material
12.2.2 Post-harvest maintenance work
12.2.3 Tightening torque for metric adjustment thread
12.2.4 Tightening torques for fine metric threads
12.2.5 Tightening torques for hydraulic connections with cutting ring DIN 3861
12.2.6 Tightening torques for hydraulic connections and air conditioning connections with bicone ring and O-ring DIN 3865
12.2.7 Tightening torques for plastic fittings
12.3 Maintenance table
12.3.1 Maintenance frequencies
12.4 Lubricant table
12.4.1 Lubricants
12.5 Outing / Training
12.5.1 Remove the blade drive belt
12.5.2 Install the blade drive belt
12.5.3 Adjust the blade drive belt
12.5.4 Adjusting the feed auger drive chain
12.5.5 Check the oil level in the knife drive gearbox
12.5.6 Add oil to the knife drive gearbox
12.5.7 Drain the oil from the knife drive gearbox
12.5.8 Tighten the reel drive chain
12.5.9 Checking the chain tension
12.6 Hydraulics
12.6.1 Check the oil level in the hydraulic tank of rapeseed saws
12.6.2 Drain the oil from the hydraulic tank of the rapeseed saws
12.6.3 Filling the hydraulic tank of rapeseed saws with oil
12.6.4 Replace the return filter of the hydraulic tank of rapeseed saws
12.7 Power unit
12.7.1 Check the slip torque of the feed auger
12.8 Cutting device
12.8.1 Replace the blade
12.8.2 Replace knife sections (riveted)
12.8.3 Replace blade sections (screwed)
12.8.4 Adjust the blade clamps
12.9 Attached parts / machine casing
12.9.1 Check the table sliding beams
12.9.2 Adjust the table sliding beams
12.9.3 Clean the table sliding beams
12.9.4 Cleaning the skates
13 Lubrication plan
13.1 General advice
13.1.1 General safety advice
13.2 Lubrication points
13.2.1 Lubrication frequency
13.2.2 Lubrication points – 10 a.m.
13.2.3 Lubrication points – 100 h left side
13.2.4 Lubrication points – 100 h right side
13.2.5 Lubrication points – 250 h at center
Alphabetical index
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