Claas Vario 1380-1080 (536) Combines Repair Manual FR

File List:

00 0288 581 0.pdf

00 0288 581 0.pdf:

VARIO 1380VARIO 1230VARIO 1080
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Articulated structure in the form of modules/groups
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
Converting Metric Units to US Units
Strength
Pressure
Acceleration (vibrational intensity)
Viscosity
Temperature
Electrical system
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Conical ring connections
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Clamping sleeve
Removing version A
Removing version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Screwed fittings with cutting ring
To screw
Tightness defect of connections screwed by cutting ring
Connections screwed by bicone ring
Hydraulic flexible lines
Hose routing
Treatment of sealing surfaces
Spare parts
Lubricants
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw connections
Tightening torques for tube supports with O-ring
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
Tightening torques for tires
Technical characteristics
Lubricants
Security
General informations
To respect
Signal word
General safety and accident prevention instructions
First aid measures
Risk of injury from hydraulic fluid
Exit the machine
Stop the machine
Place the machine on jack stands
Adjustment and maintenance work
Welding work
02 Transmission – Clutch – Cardan shaft
0215 Mechanical clutch
Disengageable cam limiter
0230 Mechanical gearbox
Angle gear box with straight gears
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Pump flange
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
0260 Cardan shaft
Main drive cardan shaft
Technical characteristics
Preparing for work
To assemble
To set down
05 Management
0510 Automatic steering
LASER PILOT support
Technical characteristics
Preparing for work
Assembly tips
To set down
08 Orders
0800 Drive scheme
Training scheme
Technical characteristics
Assembly tips
0814 Intermediate shaft control
Intermediate shaft
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
09 Hydraulic system
0900 Hydraulic system General
Risks of damage to the hydraulic system
Special tool
Hydraulics, general
Preparing for work
Special tool
Fill/bleed the hydrostatic circuit
Fill the pressure accumulator
0915 Hydraulic circuit
Multiple coupling
Technical characteristics
Assembly tips
0920 Valves
Distribution block, general
Special tool
Extract the valve packing
Unscrew the iron core
Remove the seal ring
Main distribution block
Technical characteristics
Assembly tips
0980 Hydraulic connection plan
Front implement hydraulic system connection diagrams
Connection diagrams of the hydraulic reel drive system
Reel function hydraulic system connection diagram
Table function hydraulic system connection diagram
Connection diagram of the rapeseed saw hydraulic system
10 Electrical/electronic system
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
1012 Modules – Sensors
1035 Multifunction use/control
Technical characteristics
Assembly tips
20 Harvest feeding
2010 Cutting deck extension
VARIO cutter bar table
Technical characteristics
To set down
Power plates
Technical characteristics
To set down
Intermediate sheets
Technical characteristics
To set down
Cutting deck table adjustment hydraulic cylinder (3049)
Technical characteristics
Preparing for work
To set down
2015 Reel / Equalizer
Technical characteristics
Remove the left side reel
Install the left side reel
Remove the right side reel
Install the reel on the right side
Command Star
Technical characteristics
To set down
Control rollers
Technical characteristics
To set down
Reel hub star
Technical characteristics
To set down
Reel tooth tubes
Technical characteristics
To set down
Replace the special nut
Reel bearing
Technical characteristics
Preparing for work
Remove the left side bearing of the reel shaft
Install the left side bearing of the reel shaft
Remove the bearing on the right side of the reel
Install the right side bearing of the reel shaft
Remove the reel bearing in the center
Install the reel shaft bearing in the center
Reel support arm
Technical characteristics
Preparing for work
Remove the left side support arm
Only with VARIO:
Only with VARIO:
Install the left side support arm
Only with VARIO:
Only with VARIO:
Remove the right side support arm
Install the right side support arm
Remove the central support arm
Install the central support arm
Reel drive
Technical characteristics
Preparing for work
To set down
Reel horizontal adjustment sensor
Technical characteristics
Assembly tips
Reel vertical position sensor
Technical characteristics
Hydraulic reel drive motor
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for vertical adjustment of the reel
Technical characteristics
Preparing for work
Remove the exterior cylinders
Install the outer cylinder
Remove the inner cylinder
Install the inner cylinder
Purge the air
Hydraulic cylinder for horizontal adjustment of the reel
Technical characteristics
Preparing for work
Assembly tips
Safety distance of the reel support arms
Technical characteristics
Assembly tips
2030 Rapeseed equipment
Oil tank, auxiliary hydraulic system
Technical characteristics
Special tool
Assembly tips
Generate depression
Rapeseed saw drive distribution block
Technical characteristics
Special tool
Special tool
Extract the valve packing
Remove the seal ring
Unscrew the iron core
Assembly tips
Hydraulic rapeseed saw drive pump (2022)
Technical characteristics
To set down
21 Power group
2140 Feed screw
Feed auger
Technical characteristics
Preparing for work
Assembly tips
To set down
Feed auger outer bearing
Technical characteristics
Preparing for work
Special tool
Disassemble
Determine the mounting dimension
To assemble
To set down
Center feed auger bearing
Technical characteristics
Preparing for work
To set down
Feed auger drive shaft
Technical characteristics
Preparing for work
To set down
Left side feed auger clamping device
Technical characteristics
Assembly tips
To set down
Right Side Feed Auger Clamping Device
Technical characteristics
Assembly tips
To set down
Adjustment shaft
Technical characteristics
Preparing for work
Special tool
To set down
Output gear (K01 / K03)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Control trees
Technical characteristics
To set down
Fingers, feed screw
Technical characteristics
Assembly tips
23 Reaper
2305 Cutting bar
Cutting bar, general
Assembly tips
Knife drive cardan shaft
Technical characteristics
Preparing for work
Assembly tips
To set down
Planetary gear
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
26 Ground guidance
2605 Self-Contour
AUTO CONTOUR sensors
Technical characteristics
Assembly tips
CAC feeler sensor in the center
Technical characteristics
Assembly tips
Probing device
Technical characteristics
Assembly tips
Remove the right side feeler device.
Install the sensing device on the right side
80 Assembly/body parts
8005 Chassis
Technical characteristics
Assembly tips
Grain projection cloth
Technical characteristics
Assembly tips
Technical characteristics
Assembly advice
To set down
8010 Lock
Front tool lock
Technical characteristics
Assembly tips
8020 Balustrades / Safety devices
Protective hatch / slide protection
Technical characteristics
Assembly tips
To set down
Protective hatch
Technical characteristics
Assembly tips
Slide protection
Technical characteristics
Assembly tips
CCN (CLAAS Component Number)