Claas Vario 1380-1080 (823) Combines Operator Manual EN

File List:

00 0301 051 0.pdf
00 0303 482 0.pdf
00 0305 094 3.pdf
Pre-delivery inspection Type 823.pdf

00 0301 051 0.pdf:

PROFI CAM 3
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Optional equipment and spare parts
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Position of identification plates
3.2.2 Explanation of PROFI CAM identification plate
3.3 Information on the product
3.3.1 CE marking
4 Operating and control elements
4.1 Camera system
4.1.1 Camera system monitor
4.2 Menu structure
4.2.1 Main menu
4.2.2 menu
4.2.3 menu
4.2.4 menu
4.2.5 menu
4.2.6 menu
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
5.1.4 Degree of protection against foreign bodies and water
6 Preparing the product
6.1 Shutting down and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
6.2.4 Connecting the camera electrics
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electrical and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
8.1.2 Replacing the switch box fuse
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Placing out of operation and disposal
10.1 General Information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms

00 0303 482 0.pdf:

PROFI CAM 4
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Structural changes
2.2.3 Optional equipment and spare parts
2.2.4 Operation only following proper putting into operation
2.2.5 Technical status
2.2.6 Respecting technical limit values
Respecting technical limit values
2.2.7 Hazards when driving on roads and fields
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Identification plates
3.3 Information on the product
3.3.1 CE marking
4 Operating and display elements
4.1 Camera system
4.1.1 Camera system monitor
4.1.2 CEBIS
4.2 Menu structure
4.2.1 Main menu
4.2.2 menu
4.2.3 menu
4.2.4 menu
4.2.5 menu
4.2.6 menu
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
6 Preparing the product
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to putting into operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electric and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms

00 0305 094 3.pdf:

VARIO 1380VARIO 1230VARIO 1080
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Hazard areas
2.2.5 Standing between machine and front attachment
2.2.6 Persons riding on the machine
2.2.7 Fitting a front attachment or hitching a transport trailer to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural alterations
2.2.10 Optional equipment and spare parts
2.2.11 Operation only following proper putting into operation
2.2.12 Technical condition
2.2.13 Danger from damage to the machine
2.2.14 Keeping safety devices functional
2.2.15 Personal protective equipment
2.2.16 Wearing suitable clothing
2.2.17 Removing dirt and loose objects
2.2.18 Preparing the machine for road travel
2.2.19 Unsuitable operating utilities
2.2.20 Safe handling of operating and auxiliary utilities
2.2.21 Environmental protection and disposal
2.2.22 Electrocution by electrical system
2.2.23 Pressurised fluids
2.2.24 Working on machine only after shutting it down
2.2.25 Maintenance operations and repair work
2.2.26 Raised machine parts and loads
2.2.27 Hazard from welding work
2.3 Safety marking
2.3.1 Structure of safety decals
2.3.2 Safety decals on the front attachment
3 Machine description
3.1 Overview and method of operation
3.1.1 Front attachment overview
3.1.2 Overview of drives
3.1.3 Overview of hydraulic system
3.1.4 Overview of lighting
3.1.5 Function of VARIO
3.1.6 Functions of the overload protection features
3.1.7 How the reel tractive effort function works
3.2 Optional machine equipment
3.2.1 Outer reel tines
3.2.2 Anti-wrap guard
3.2.3 Stone trap front plate
3.2.4 Scraper
3.2.5 Chain pinion set
3.2.6 Stabiliser wheels
3.2.7 Rapeseed separating knife
3.2.8 Rape cutting equipment transport box
3.2.9 Lighting
3.3 Identification plates and identification numbers
3.3.1 Identification plate of front attachment
3.4 Information on the machine
3.4.1 Decal
4 Operating and display elements
4.1 Front attachment
4.1.1 Controls
4.1.2 Display elements
5 Technical specifications
5.1.1 Compatible machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Reel
5.1.5 Intake auger
5.1.6 Cutting widths
5.1.7 Tyre pressure
5.2 Operating utilities
5.2.1 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.2 Loading the front attachment
6.2.1 Loading and lashing down the front attachment
6.3 Mounting the front attachment
6.3.1 Installing the front attachment
6.3.2 Preparing the locking
6.3.3 Suspending the front attachment
6.3.4 Locking the front attachment
6.3.5 Installing the universal drive shaft
6.3.6 Fitting the universal drive shaft guard chain
6.3.7 Mounting the multi-coupler
6.3.8 Removing the stands
6.3.9 Adjusting the stabilizer wheels*
6.3.10 Setting the front attachment in the on-board information system of the combine harvester
6.4 Removing the front attachment
6.4.1 Removing the front attachment
6.4.2 Fitting the stands
6.4.3 Removing the multi-coupler
6.4.4 Removing the universal drive shaft
6.4.5 Unlocking the front attachment
6.4.6 Unhinging the front attachment
6.5 Crop feeding
6.5.1 Fitting the reel safety lock
6.5.2 Unlocking the reel safety locks
6.6 Intake auger
6.6.1 Adapting the scraper profiles to the feeder housing
6.7 Mower unit
6.7.1 Fitting the finger bar safety device
7 Operation
7.1 Driving the machine
7.1.1 Preparing road travel
7.1.2 Adjusting the parking position
Setting the parking position using control elements in the cab
Setting the parking position using control elements on the front attachment
7.1.3 Setting the cleaning position
Setting the cleaning position using control elements on the front attachment
7.2 Fieldwork
7.2.1 Preparing fieldwork
7.2.2 Adjusting the working position
Setting the working position using control elements in the cab
7.2.3 Checking the crop pick-up
7.3 Grain harvest
7.3.1 Fitting the grain equipment
7.4 Rape harvest
7.4.1 Installing the rape cutting equipment*
7.4.2 Fitting the rapeseed separating knife*
Adjusting the quick-release lock
7.4.3 Removing the rapeseed separating knife*
7.4.4 Adjusting the rape cutter*
Checking the drive train adjustment
Adjusting the drive train
Notes for adjusting the drive train
7.5 Electric and electronic system
7.5.1 Switching the lighting equipment* on and off
Setting the lighting using control elements in the cab
Setting the lighting using control elements on the front attachment*
7.6 Steering
7.6.1 Folding out the LASER PILOT*
7.6.2 Folding in the LASER PILOT*
7.7 Crop feeding
7.7.1 Fitting the crop dividers
7.7.2 Removing the crop dividers
7.7.3 Adjusting the long crop dividers
7.7.4 Folding out the long crop dividers
7.7.5 Folding in the long crop dividers
7.7.6 Installing the outer deflector
7.7.7 Removing the outer deflector
7.7.8 Fitting the feed plate
7.7.9 Removing the feed plate
7.7.10 Adjusting the short crop dividers
7.7.11 Folding out the short crop dividers
7.7.12 Folding in the short crop dividers
7.7.13 Closing the cleaning aperture
7.7.14 Adjusting the cutterbar table position
Adjusting the position with CEBIS
Setting the position using control elements in the cab
Setting the position using control elements in the cab
7.7.15 Adjusting the reel position
Adjusting the position with CEBIS
Setting the position using control elements in the cab
7.7.16 Operating the reel tractive effort function
Setting reel tractive force control in CEBIS
7.7.17 Adjusting the reel tines
7.8 Intake auger
7.8.1 Adjusting the scraper profiles of the intake auger
7.8.2 Adjust the intake auger height at the side.
7.8.3 Adjusting the intake auger height at the centre
Changing the basic settings
Adjusting the height in CEBIS
Setting the height using control elements on the front attachment
7.8.4 Adjusting the intake auger fingers
7.8.5 Removing the auger plate extensions
7.8.6 Installing the auger plate extensions
7.8.7 Change the speed of the intake auger
7.9 Mower unit
7.9.1 Activating the rapeseed separating knives*
7.9.2 Installing and removing the crop lifter with quick-release coupling
Installing crop lifters
Removing the crop lifter
7.10 Ground guidance
7.10.1 Adjusting the skids
8 Faults and remedies
8.1 Front attachment
8.1.1 Improving crop flow
8.1.2 Crop feeding
8.1.3 Intake auger
8.1.4 Mower unit
8.1.5 Ground guidance
8.2 Hydraulic system
8.2.1 Compensating the reel hydraulic cylinders
Compensating automatically
Compensating manually
8.2.2 Bleeding the cutterbar table adjustment hydraulic cylinders
Bleeding automatically
Bleeding manually
8.3 Electric and electronic system
8.3.1 Preparing welding work
8.4 Crop feeding
8.4.1 Checking the basic settings of the reel
Adjusting the reel height
Checking the reel adjustment
8.4.2 Replacing the reel tines
8.5 Intake auger
8.5.1 Changing the intake auger fingers with quick-release coupling
8.5.2 Removing the dust shield plate
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before the harvest
9.1.2 Every 10 operating hours or daily
9.1.3 Every 50 operating hours
9.1.4 Every 100 operating hours
9.1.5 Every 250 operating hours
9.1.6 Every 500 operating hours or annually
9.1.7 After the harvest
9.1.8 Preserving the front attachment
9.2 Lubrication plan
9.2.1 Grease the grease points every 10 operating hours
9.2.2 Grease the grease points every 50 operating hours
9.2.3 Grease the grease points every 100 operating hours
9.2.4 Grease the grease points every 250 operating hours
9.3 Transmission, clutch and driveshaft
9.3.1 Check the cylindrical angular gear oil level
9.3.2 Changing the oil of the angle spur gearbox
Draining the oil
Topping up oil
9.3.3 Checking the reel drive gear oil level
9.3.4 Changing the reel drive gear oil
Draining the oil
Topping up oil
9.4 Chassis
9.4.1 Checking the wheel hub bearing play
9.4.2 Adjusting the wheel hub bearing play
9.4.3 Checking the tightening torque of wheel nuts
9.5 Drives
9.5.1 Adjusting the drives
9.5.2 Removing chain (K01)
9.5.3 Installing chain (K01)
9.5.4 Removing chain (K01)
9.5.5 Installing chain (K01)
9.5.6 Adjusting chain (K01)
9.5.7 Removing chain (K03)
9.5.8 Installing chain (K03)
9.5.9 Adjusting chain (K03)
9.6 Hydraulic system
9.6.1 Checking the hydraulic hoses
Marking of hydraulic hoses
9.7 Crop feeding
9.7.1 Cleaning the cutterbar table
9.7.2 Cleaning the cover plates
9.8 Mower unit
9.8.1 Changing the knives
9.8.2 Changing the segmented knife
Installing the knife connection
Assembling cutterbar sections (A) with reinforcing plate
Assembling cutterbar sections (B) without reinforcing plate
Fitting the overlapping segment
9.8.3 Checking the hold-down clips
Checking the low hold-down clips
Checking the wear plate
Check wear of high hold-down clip
Checking the high hold-down clip
9.8.4 Replacing the knife section
9.8.5 Replacing the double fingers
9.8.6 Aligning the double fingers
9.8.7 Replacing the rape cutter knife*
Removing the knives
Installing the knives
9.8.8 Cleaning the rape cutter guide bars*
9.9 Ground guidance
9.9.1 Cleaning the skid plates
9.9.2 Checking the tension spring
9.9.3 Checking the slide bars
9.9.4 Adjusting the slide bars
9.9.5 Cleaning the slide bars
10 Putting out of operation and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 Declaration of Conformity
11.1 VARIO
11.1.1 EC declaration of conformity
11.1.2 UK Declaration of Conformity

Pre-delivery inspection Type 823.pdf:

VARIO 1380VARIO 1230VARIO 1080
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of manual
1.1.2 Symbols and notes
1.2 Identification plates and identification numbers
1.2.1 Identification plate of front attachment
1.3 Operator��s Manual
1.3.1 Storing the Operator’s Manual
2.1 Identifying wanings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Hazard areas
2.tanding between machine and front attachment
2.2.6 Persoing on the machine
2.2.7 Fitting a front attachment or hitching a transport trailer to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural alterations
2.2.10 Optional equipment and spare parts
2.2.11 Operation only following proper putting into operation
2.2.12 Technical condition
2.2.13 Danger from damage to the machine
2.2.14 Keeping safety devices functional
2.2.15 Personal protective equipment
2.2.16 Wearing suitable clothing
2.2.17 Removing dirt and loose objects
2.2.18 Preparing the machine for road travel
2.2.19 Unsuitable operating utilities
2.2.20 Safe handling of operating and auxiliary utilities
2.2.21 Environmental protection and disposal
2.2.22 Electrocution by electrical system
2.2.23 Pressurised fluids
2.2.24 Working on machine only after shutting it down
2.2.25 Maintenance operations and repair work
2.2.26 Raised machine parts and loads
2.2.27 Hazard from welding work
2.3 Safety marking
2.3.1 Structure of safety decals
2.3.2 Safety decals on the front attachment
3 Technical specifications
3.1.1 Dimensions
3.1.2 Weights
3.1.3 Reel
3.1.4 Intake auger
3.1.5 Cutting widths
3.1.6 Tyre pressure
3.2 Operating utilities
3.2.1 Lubricants
4 Machine preparation
4.1 Loading the front attachment
4.1.1 Loading and lashing down the front attachment
4.2 Prior to putting into operation
4.2.1 Prior to initial operation
4.2.2 Removing the transport safety equipment
Removing the transport safety equipment from the finger bar
Removing the reel transport safety equipment
4.2.3 Removing the transport safety equipment
4.2.4 Tilting the front attachment and removing the pallet
Tilting the front attachment
Removing the pallet*
4.2.5 Removing the transport safety equipment
Removing the reel transport safety equipment
4.2.6 Installing the stabilizer wheels
4.2.7 Checking the tightening torque of wheel nuts
4.2.8 Removing transport equipment
Removing the transport aids of crop dividers*
Removing the transport aids of stabilizer wheels*
Remove the support
Removing the supporting frame
Removing the transport supports*
4.2.9 Assembling the reel
Fitting the tine tube
Attaching the hydraulic cylinders at the outer reel arms
Attaching the potentiometer on the left reel arm
Hooking the hydraulic cylinder into the middle reel support arm
4.2.10 Fitting the crop dividers
4.2.11 Fitting the rapeseed separating knife*
Adjusting the quick-release lock
4.2.12 Fitting the stands
4.2.13 Installing the LASER PILOT*
4.2.14 Installing the outer deflector* brackets
4.2.15 Adapting the scraper profiles to the feeder housing
4.2.16 Fitting the universal drive shaft guard chain
4.2.17 Checking the hydraulic system of stabilizer wheels*
Filling the hydraulic system of the stabilizer wheels
Preparing for filling
Preparing for bleeding
4.2.18 Compensating the reel hydraulic cylinders
Compensating automatically
Compensating manually
4.2.19 Checking the basic settings of the reel
Adjusting the reel height
Checking the reel adjustment
4.2.20 Adjusting the skids
4.2.21 Preparing the locking