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00 0305 095 4.pdf
00 0305 095 4.pdf:
Instructions for use
Contents
1 Introduction
1.1 General instructions
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Dangerous areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Passengers
2.2.7 Couple the machine with the front tool or cutting carriage
2.2.8 Risk of injury due to rotating shafts
2.2.9 Constructive modifications
2.2.10 Optional equipment and spare parts
2.2.11 Operation only after proper commissioning
2.2.12 Technical condition
2.2.13 Risks in the event of damage to the machine
2.2.14 Maintain safety devices in operational capacity
2.2.15 Personal safety equipment
2.2.16 Wear suitable clothing
2.2.17 Remove dirt and loose objects
2.2.18 Prepare the machine for road travel
2.2.19 Inappropriate operating consumables
2.2.20 Safety in handling operating consumables and secondary consumable materials
2.2.21 Environmental protection and disposal
2.2.22 Electric shock from the electrical system
2.2.23 Liquids under pressure
2.2.24 Work only on the stopped machine
2.2.25 Maintenance and repair work
2.2.26 Machine elements recorded and loads
2.2.27 Risks due to welding work
2.3 Safety marking
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview of the front tool
3.1.2 Overview of workouts
3.1.3 Overview of the hydraulic system
3.1.4 Lighting overview
3.1.5 VARIO operating mode
3.1.6 Operating mode of overload safety devices
3.1.7 Operating mode of the reel traction force regulation
3.2 Optional machine equipment
3.2.1 Outer fingers of the reel
3.2.2 Anti-winding device
3.2.3 Stone deflector
3.2.4 Scrapers
3.2.5 Chain sprocket set
3.2.6 Stabilizing wheels
3.2.7 Rapeseed saw
3.2.8 Transport box for rapeseed equipment
3.2.9 Lighting
3.3 Nameplates and identification numbers
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Sticker
4 Control and display elements
4.1 Front tool
4.1.1 Control elements
4.1.2 Display elements
5 Technical characteristics
5.1 VARIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Reel
5.1.5 Feed auger
5.1.6 Cutting widths
5.1.7 Tire pressure
5.2 Operating consumables
5.2.1 Lubricants
6 Preparing the machine
6.1 Stop and immobilize the machine
6.1.1 Stop and immobilize the machine.
6.2 Load the front tool
6.2.1 Load the front implement and secure it
6.3 Install the front tool
6.3.1 Install the front tool
6.3.2 Prepare for locking
6.3.3 Hanging the front tool
6.3.4 Lock the front tool
6.3.5 Install the cardan shaft
6.3.6 Hanging the PTO shaft protection chain
6.3.7 Install the multicoupler
6.3.8 Remove the stands
6.3.9 Adjust the stabilizing wheels*
6.3.10 Setting the front implement on the combine harvester information system
6.4 Remove the front tool
6.4.1 Remove the front tool
6.4.2 Install the crutches
6.4.3 Remove the multicoupler
6.4.4 Remove the cardan shaft
6.4.5 Unlock the front tool
6.4.6 Unhook the front tool
6.5 Harvest collection
6.5.1 Install the reel safety supports
6.5.2 Loosen the reel safety supports
6.6 Feed auger
6.6.1 Adapt the scraper profiles according to the supply channel
6.7 Cutting device
6.7.1 Install the cutter bar protection device
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Adjusting the parking position
Adjusting the parking position with the controls in the cabin
Adjust the parking position with the controls on the front implement
7.1.3 Adjust the cleaning position
Adjust the cleaning position with the controls on the front tool
7.2 Work
7.2.1 Prepare to move into the field
7.2.2 Adjust the working position
Adjust the working position with the controls in the cabin
7.2.3 Check crop absorption
7.3 Cereal harvest
7.3.1 Install the cereal equipment
7.4 Rapeseed harvest
7.4.1 Install the rapeseed equipment*
7.4.2 Mounting the rapeseed saw*
Set quick lock
7.4.3 Remove the rapeseed saw*
7.4.4 Adjusting rapeseed saws*
Check driveline adjustment
Adjust the driveline
Driveline adjustment instructions
7.5 Electrical and electronic system
7.5.1 Connecting and disconnecting lighting*
Adjusting the lighting with the controls in the cabin
Adjust the lighting using the controls on the front tool*
7.6 Management
7.6.1 Unfold the LASER PILOT*
7.6.2 Fold LASER PILOT*
7.7 Harvest collection
7.7.1 Mount the divider
7.7.2 Remove the divider
7.7.3 Adjusting the long dividers
7.7.4 Unfold the long dividers
7.7.5 Fold the long dividers
7.7.6 Install the exterior deflectors
7.7.7 Remove the exterior deflector
7.7.8 Install the connection plate
7.7.9 Remove the connection plate
7.7.10 Adjust the short divider
7.7.11 Unfold the short divider
7.7.12 Fold the short divider
7.7.13 Close the cleaning opening
7.7.14 Adjust the position of the cutting deck
Adjust the position with CEBIS
Adjust the position with the controls in the cabin
Adjust the position with the controls in the cabin
7.7.15 Adjust the reel position
Adjust the position with CEBIS
Adjust the position with the controls in the cabin
7.7.16 Control the reel traction force regulation
Adjust the reel traction force regulation with CEBIS
7.7.17 Adjust the reel fingers
7.8 Feed auger
7.8.1 Adjust the scraper profiles of the feed auger
7.8.2 Adjust the height of the feed auger on the side
7.8.3 Adjust the height of the feed auger to the center
Change basic setting
Adjust the height with CEBIS
Adjust the height with the controls on the front tool
7.8.4 Adjust the feed auger fingers
7.8.5 Remove the worm sheet extensions
7.8.6 Install the worm sheet extensions
7.8.7 Change feed auger speed
7.9 Cutting device
7.9.1 Connecting the rapeseed saw*
7.9.2 Install the corn lifter
7.9.3 Remove the corn lifter
7.9.4 Installing and removing the corn lifter with the quick release
Install the corn lifter
Remove the corn lifter
7.10 Ground guidance
7.10.1 Adjust the skates
8 Faults and solutions
8.1 Front tool
8.1.1 Improve harvest flow
8.1.2 Harvest collection
8.1.3 Feed auger
8.1.4 Mower
8.1.5 Ground guidance
8.2 Hydraulic system
8.2.1 Balancing the reel hydraulic cylinders
Balance automatically
Balance manually
8.2.2 Bleed the air from the cutting deck adjustment hydraulic cylinders
Automatic air purge
Manual air purge
8.3 Electrical and electronic system
8.3.1 Prepare welding work
8.4 Harvest collection
8.4.1 Check the basic reel setting
Adjust the reel height
8.4.2 Replacing the reel fingers
8.5 Feed auger
8.5.1 Replace feed auger fingers with quick lock
8.5.2 Remove the dust plate
8.6 Cutting device
8.6.1 Remove the rapeseed saw drive coupling bar*
Remove the tie rod
Attach the swing lever
Install the tie rod
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before the start of the harvest
9.1.2 Every 10 operating hours or every day
9.1.3 Every 50 operating hours
9.1.4 Every 100 operating hours
9.1.5 Every 250 operating hours
9.1.6 Annually or every 500 hours of service
9.1.7 After harvest
9.1.8 Preservation measures for the front tool
9.2 Lubrication plan
9.2.1 Lubricate the lubrication points every 10 operating hours
9.2.2 Lubricate the lubrication points every 50 operating hours
9.2.3 Lubricate the lubrication points every 100 operating hours
9.2.4 Lubricate the lubrication points every 250 operating hours
9.3 Gearboxes, clutch and cardan shaft
9.3.1 Checking the oil level of right-gear gearboxes
9.3.2 Drain the oil from the spur gear reducer
Change the oil
Fill with oil
9.3.3 Check the reel gearbox oil level
9.3.4 Replace the reel gearbox oil
Change the oil
Fill with oil
9.4 Chassis
9.4.1 Checking wheel hub bearing clearance
9.4.2 Adjusting the wheel hub bearing clearance
9.4.3 Check the tightening torque of the wheel nuts
9.5 Workouts
9.5.1 Setting drives
9.5.2 Remove the chain (K01)
9.5.3 Install the chain (K01)
9.5.4 Adjust the chain (K01)
9.5.5 Remove the chain (K03)
9.5.6 Mount the chain (K03)
9.5.7 Adjust the chain (K03)
9.6 Hydraulic system
9.6.1 Check the tightness of the hydraulic system
9.6.2 Check hydraulic hoses
Marking of hydraulic hoses
9.6.3 Check the pressure accumulator
9.7 Harvest collection
9.7.1 Clean the cutting deck
9.7.2 Clean the cover plates
9.8 Cutting device
9.8.1 Replacing the knives
9.8.2 Replacing the segmented knife
Install the knife connector
Assemble the knife segments (A) with the reinforcing plate
Assemble the knife segments (B) without reinforcing plate
Install the overlap segment
9.8.3 Check equalizers
Check Low Equalizers
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.8.4 Replace the blade section
9.8.5 Replace double fingers
9.8.6 Aligning double fingers
9.8.7 Replacing the rapeseed saw blades*
Put down the knives
Put down the knife
9.8.8 Cleaning rapeseed saw guide bars*
9.9 Ground guidance
9.9.1 Cleaning the skates
9.9.2 Check the tension spring
9.9.3 Check the sliding beams
9.9.4 Adjusting the sliding beams
9.9.5 Clean the sliding beams
10 Decommissioning and disposal
10.1 General instructions
10.1.1 Decommissioning and disposal
11 Declaration of conformity
11.1 VARIO
11.1.1 Declaration of conformity for CE
Claas Operator Manual PDF
Claas Operator Manual PDF
Claas Operator Manual PDF
Claas QUANTUM 6800-4500 GT P (615) Loader Wagons Operator Manual DE