Claas Vario 1380-1080 (823) Combines Repair Manual FR

File List:

00 0305 935 0.pdf

00 0305 935 0.pdf:

VARIO 1380VARIO 1230VARIO 1080
Contents
Introduction
Notes on the instructions
Validity of the notice
Repair manual information
Use of the instructions
Classification in module/group structure
Seek and find
Directions
General repair instructions
Technical characteristics
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removing version A
Removing version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Lip rings with spring
Hose clamps
Tightening torque
Tightening torques
Collar Alignment
Auxiliary mounting means
Assembly tools
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Diaphragm accumulator (pressure accumulator) according to factory standard CLAAS CN 24 0403
Features
Means of exploitation
Service and assembly
Modification of gas filling
Special tool
Treatment of sealing surfaces
Spare parts
Operating consumables
Welding work
ESD protective measures
Special tool
ESD protective measures
Inspection and repair advice
Tightening torques
Screw types according to CLAAS factory standard CN 02 5000
Description of the screw type
Tolerance class
Tightening instruction
Tightening torques for metric ISO thread
Tightening torques for metric precision threads
Tightening torques for hydraulic screw connections with cutting ring
Tightening torques for pipe fittings with conical sealing fitting and hydraulic fittings with soft sealing gasket
Tightening torques for nuts for feed-through fitting, straight and angular
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed socket SDS form F and sealing screw
Tightening torques for hydraulic screwed coupling SDS form H
Tightening torques for form E cover screws
Tightening torques for hydraulic screwed coupling form C, conical thread
Tightening torques for hydraulic screwed coupling SDE form F, adjustable
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for threaded rods / calibrated holes
Tightening torques for threaded bolts and special screws
Tightening torques for hydraulic components
Tightening torques for hexagonal sealing nuts
Hose clamp tightening torques
Assembly tips
Tangent screw clamps
Tangent screw clamps with spring washers
Hose clamps with round bolts
Security
Recognize the warnings
Warning pictogram
Signal word
Safety tips
Warning stickers and warnings
Requirements for specialized personnel
Children in danger
Dangerous areas of the machine
Passenger instructor during work
Risk of injury from rotating shafts
Construction modifications on the machine
Optional equipment and spare parts
Controlling the machine in operation
Technical condition
Respect the technical threshold values
Danger due to machine elements continuing to operate by inertia
Maintain safety devices in operational capacity
Personal protective equipment
Wear suitable clothing
Remove dirt and loose objects
Park and store the machine safely
Unsuitable operating consumables
Safe handling of operating consumables and secondary consumables
Environmental protection and disposal
Never put chemicals in the cabin
Avoiding fires
Fatal electrical discharges from overhead power lines and lightning strikes
Electrical discharge from the electrical system
Noise can harm your health
Machine parts under stress
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Work only when the machine is stopped
Risks during repair work
Machine elements recorded and loads
Risks due to welding work
Check and charge the battery
Preparations for emergency cases
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
02 Gearbox – Clutch – Cardan shaft
0215 Mechanical clutch
Disengageable cam limiter
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
0230 Mechanical gearbox
Angle gear box with straight gears
Technical characteristics
Preparing for work
Assembly tips
Auxiliary tool
Special tool
Disassemble
To assemble
To set down
0260 Cardan shaft
Main drive cardan shaft
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
05 Management
0510 Automatic steering
LASER PILOT support
Technical characteristics
Preparing for work
Assembly tips
To set down
08 Orders
0800 Drive scheme
Training scheme
Technical characteristics
Assembly tips
0814 Intermediate shaft control
Intermediate shaft
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
09 Hydraulic system
0900 Hydraulic system General
Hydraulics, general
Preparing for work
Special tool
Damage to the hydraulic system
Check the pressure accumulator
0915 Hydraulic circuit
Multicoupler
Technical characteristics
Preparing for work
Repair kit
Auxiliary tool
Remove the coupling fitting
Disassemble the coupling fitting
Assemble the coupling fitting
Install the coupling fitting
0920 Valves
Valve block
Technical characteristics
Assembly tips
Before removing any valve/valve
After installation of any valve/valve
0930 Cylinders
Bleed air from hydraulic cylinders
Feed auger
Horizontal adjustment of the reel
Reel height adjustment
Adjusting the cutting deck
10 Electrical and electronic systems
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
Prepare for welding work
1012 Modules – Sensors
Technical characteristics
To set down
1020 Signal lighting
Driving lighting
Technical characteristics
Assembly tips
1025 Work lighting
Work lighting
Technical characteristics
1035 Control / multifunction handle
Technical characteristics
To set down
20 Harvest feeding
2010 Cutting deck extension
Cutting apron
Technical characteristics
To set down
Stone deflector
Technical characteristics
To set down
Power plates
Technical characteristics
To set down
Intermediate sheets
Technical characteristics
To set down
Hydraulic cylinder for adjusting the outer cutting deck
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for adjusting the inner cutting deck
Technical characteristics
Preparing for work
Assembly tips
Hydraulic cylinder for adjusting the inner cutting deck, with sensor
Technical characteristics
Preparing for work
Assembly tips
Disassembly
Assembly
2015 Reel / Equalizer
Left side reel
Technical characteristics
Preparing for work
Remove the left side reel
Install the left side reel
Right side reel
Technical characteristics
Preparing for work
Remove the right side reel
Install the reel on the right side
Left side control star
Technical characteristics
To set down
Right side control star
Technical characteristics
Assembly tips
Left side roller bearing
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Right side roller bearing
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Left side control rollers
Technical characteristics
To set down
Right side control rollers
Technical characteristics
Assembly tips
Reel hub star
Technical characteristics
To set down
Tooth holder tubes
Technical characteristics
Technical characteristics
To set down
Replace the special nut
Left side reel bearing
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Reel bearing in center
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Right side reel bearing
Technical characteristics
Disassemble
To assemble
To set down
Left side reel support arm
Technical characteristics
Preparing for work
To set down
Central support arm of the reel
Technical characteristics
Preparing for work
To set down
Right side reel support arm
Technical characteristics
Preparing for work
To set down
Reel gearbox
Technical characteristics
Preparing for work
To set down
Reel drive shaft
Technical characteristics
Preparing for work
To set down
Reel horizontal position sensor
Technical characteristics
Assembly tips
Left side reel height position sensor
Technical characteristics
Assembly tips
Center reel height position sensor
Technical characteristics
Assembly tips
Right side reel height position sensor
Technical characteristics
Assembly tips
Hydraulic reel drive motor
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for left side reel height adjustment
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for height adjustment of the reel in the center
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for adjusting the reel height on the right side
Technical characteristics
Preparing for work
Assembly tips
Hydraulic cylinder for horizontal adjustment of the left side reel
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for horizontal adjustment of the reel in the center
Technical characteristics
Preparing for work
To set down
Hydraulic cylinder for horizontal adjustment of the right side reel
Technical characteristics
Preparing for work
Assembly tips
Basic reel adjustment
Technical characteristics
2030 Rapeseed equipment
Guide plate / protective covering
Technical characteristics
Assembly tips
To set down
Overload limiter
Technical characteristics
Preparing for work
Assembly tips
To set down
Tie rods / guide rails
Technical characteristics
Preparing for work
Assembly tips
Remove the tie rods
Disassemble the tie rods
Assemble the tie rods
Install the tie rods
Remove the guide rails
Install the guide rails
Training
Technical characteristics
Preparing for work
Assembly tips
Disassemble the swing lever
Disassemble the console
Disassemble the tie rod
Assemble the tie rod
Assemble the console
Assemble the swing lever
To set down
21 Power group
2140 Feed auger
Center feed auger sensor
Technical characteristics
Assembly tips
Left side feed auger
Technical characteristics
Preparing for work
Assembly tips
To set down
Right side feed auger
Technical characteristics
Assembly tips
Feed auger outer bearing
Technical characteristics
Preparing for work
Special tool
Assembly tips
Disassemble
Determine the mounting dimension
To assemble
To set down
Feed auger center bearing
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Feed auger drive shaft
Technical characteristics
Assembly tips
Disassemble
To assemble
To set down
Adjustment shaft
Technical characteristics
Preparing for work
Special tool
Assembly tips
To set down
Control trees
Technical characteristics
To set down
Feed auger fingers
Technical characteristics
Assembly tips
Output gear (K01 / K03)
Technical characteristics
Preparing for work
Special tool
Assembly tips
Disassemble
To assemble
To set down
Chain tensioner (K01)
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Chain tensioner (K03)
Technical characteristics
Disassemble
To assemble
To set down
Hydraulic feed auger cylinder
Technical characteristics
Preparing for work
To set down
23 Reaper
2305 Cutting bar
Cutting bar, general
Assembly tips
Planetary gear
Technical characteristics
Preparing for work
Disassemble
To assemble
Check gearbox clearance
To set down
Knife drive cardan shaft
Technical characteristics
Disassemble
To assemble
To set down
26 Ground guidance
2605 AUTO CONTOUR
Left side AUTO CONTOUR feeler sensor
Technical characteristics
AUTO CONTOUR central feeler sensor
Technical characteristics
Preparing for work
To set down
Right side AUTO CONTOUR feeler sensor
Technical characteristics
AUTO CONTOUR feeler left side
Technical characteristics
Disassemble
To assemble
To set down
AUTO CONTOUR central sensor
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
AUTO CONTOUR probe right side
Technical characteristics
Assembly tips
80 Assembly parts, bodywork
8005 Chassis
Stabilizing wheels
Technical characteristics
Preparing for work
Remove the hydraulic cylinder
Remove the swivel arm
Remove the lifting arm
Install the lifting arm
Install the swivel arm
Install the hydraulic cylinder
Disassemble the wheel bearing
Assemble the wheel bearing
Hydraulic cylinder for stabilizer wheels
Technical characteristics
Preparing for work
Assembly tips
Training wheel accumulation block
Technical characteristics
Assembly tips
Before assembly work
After assembly work
Filling/bleeding air from the stabilizer wheel accumulation block
Preparing for work
Special tool
Fill / purge
Anti-splash plates
Technical characteristics
Technical characteristics
To set down
8010 Lock
Front tool lock
Technical characteristics
Assembly tips
8025 Covering sheets / covers
Protective hatch / slide protection
Technical characteristics
Assembly tips
To set down
Protective hatch
Technical characteristics
Assembly tips
Slide protection
Technical characteristics
Assembly tips