Claas Vario 930-500 Cerio 930-560 (528) Combines Operator Manual FR

File List:

00 0297 292 1.pdf
00 0298 166 7.pdf

00 0297 292 1.pdf:

VARIO 1250 / 1050MAXFLEX 1250 / 1050MAXFLO 1250 / 1050C900 – C450V900 – V540
Contents
1 Introduction
1.1 Information about this notice
1.1.1 Validity of the notice
1.1.2 Notes on the instructions for use
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Instructions for use and other sources of information
Meaning of the instructions for use
2.2.2 Invisible laser radiation of laser category 1M
2.2.3 Use in accordance with the provisions
3 Technical characteristics
3.1 LASER PILOT
3.1.1 LASER PILOT
4.1 Management
4.1.1 Unfold the LASER PILOT
4.1.2 Adjust the LASER PILOT
Prepare the field
Adjust the LASER PILOT according to the product harvested
Adjust the LASER PILOT according to the product harvested
Prepare for the tuning process
Check the LASER PILOT setting
Adjust the LASER PILOT vertically
Check the horizontal preset of the LASER PILOT
Precisely adjust the LASER PILOT horizontally
5 Incidents and remedies
5.1 Overview of faults
5.1.1 LASER PILOT

00 0298 166 7.pdf:

Instructions for use
Contents
1 Introduction
1.1 Information about this notice
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Risk areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Passengers
2.2.7 Couple the machine with the front tool or cutting carriage
2.2.8 Risk of injury due to rotating shafts
2.2.9 Constructive modifications
2.2.10 Optional equipment and spare parts
2.2.11 Operation only after proper commissioning
2.2.12 Technical condition
2.2.13 Risks in the event of damage to the machine
2.2.14 Maintain safety devices in operational capacity
2.2.15 Personal safety equipment
2.2.16 Wear suitable clothing
2.2.17 Remove dirt and loose objects
2.2.18 Prepare the machine for road travel
2.2.19 Inappropriate operating consumables
2.2.20 Safety in handling operating consumables and secondary consumable materials
2.2.21 Environmental protection and disposal
2.2.22 Electric shock from the electrical system
2.2.23 Liquids under pressure
2.2.24 Only carry out work on the machine when it is stopped
2.2.25 Maintenance and repair work
2.2.26 Machine elements recorded and loads
2.2.27 Risks due to welding work
2.3 Safety marking
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Machine overview
3.1.2 Conservation of the instructions for use
3.1.3 VARIO operating mode
3.1.4 CERIO operating mode
3.1.5 Operating mode of overload safety devices
3.2 Optional machine equipment
3.2.1 Outer fingers of the reel
3.2.2 CLAAS AUTO CONTOUR probe
3.2.3 Stone deflector
3.2.4 Scrapers
3.2.5 Anti-winding device
3.2.6 Exterior baffle extension
3.2.7 Lighting
3.2.8 Rapeseed separation blade
3.2.9 Rapeseed equipment transport box
3.3 Nameplates and identification numbers
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Sticker
4 Control and display elements
4.1 Cabin and driving position
4.1.1 Control console
4.2 Front tool
4.2.1 Control elements
5 Technical characteristics
5.1 VARIO / CERIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Cutting widths
5.1.5 Reel
5.1.6 Feed auger
5.2 Operating consumables
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparing the machine
6.1 Stop and immobilize the machine
6.1.1 Stop and immobilize the machine
6.2 Load the front tool
6.2.1 Load the front implement and secure it
6.3 Install the front tool
6.3.1 Install the front tool
6.3.2 Prepare for locking
6.3.3 Hanging the front tool
6.3.4 Lock the front tool
6.3.5 Install the cardan shaft
6.3.6 Hanging the PTO shaft protection chain
6.3.7 Install the multicoupler
6.3.8 Remove the stands
6.3.9 Setting the front implement on the combine harvester information system
6.4 Remove the front tool
6.4.1 Remove the front tool
6.4.2 Install the crutches
6.4.3 Remove the multicoupler
6.4.4 Remove the cardan shaft
6.4.5 Unlock the front tool
6.4.6 Unhook the front tool
6.5 Harvest collection
6.5.1 Install the reel safety stand
6.5.2 Loosen the reel safety supports
6.5.3 Adjust the position of the cutting deck
6.6 Feed auger
6.6.1 Adapt the scraper profiles according to the supply channel
6.7 Cutting device
6.7.1 Install the cutter bar protection device
6.7.2 Install the rice cutting system*
Check equalizers
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Prepare to move into the field
7.1.3 Adjusting the parking position
7.1.4 Manually adjust the parking position
7.2 Work
7.2.1 Before work
7.2.2 Adjust the working position
7.2.3 Check crop absorption
7.3 Rapeseed harvest
7.3.1 Install the rapeseed equipment*
7.3.2 Install the rapeseed separation blade*
7.3.3 Connect the rapeseed* equipment to the hydraulic system
Left side
Right side
7.4 Cereal harvest
7.4.1 Install the cereal equipment
7.4.2 Disconnect the rapeseed* equipment from the hydraulic system
Left side
Right side
7.4.3 Remove the rapeseed separation blade*
7.5 Feed auger
7.5.1 Adjust the scraper profiles of the feed auger
7.5.2 Adjust the position of the feed auger
7.5.3 Adjust the feed screw fingers
7.5.4 Remove the auger plate extensions
7.5.5 Install the worm sheet extensions
7.5.6 Change feed auger speed
7.6 Management
7.6.1 Expand LASER PILOT*
7.6.2 Fold LASER PILOT*
7.7 Electrical and electronic system
7.7.1 Connecting and disconnecting lighting*
Control the lighting on the front tool
Control lighting from the cabin
7.8 Harvest collection
7.8.1 Mount the divider
7.8.2 Remove the divider
7.8.3 Adjust the long divider
7.8.4 Unfold the long divider
7.8.5 Fold the long divider
7.8.6 Install the exterior deflectors
7.8.7 Remove the exterior deflector
7.8.8 Install the connection plate
7.8.9 Remove the connection plate
7.8.10 Adjust the short divider
7.8.11 Unfold the short divider
7.8.12 Fold the short divider
7.8.13 Adjust the position of the cutting deck from the cabin
7.8.14 Adjust the position of the cutting deck on the front tool
7.8.15 Adjust the reel fingers
7.8.16 Close the cleaning opening
7.9 Cutting device
7.9.1 Connect the rapeseed separation blade*
7.9.2 Installing and removing the corn lifter with the quick release
Install the corn lifter
Remove the corn lifter
7.9.3 Install the corn lifter
7.9.4 Remove the corn lifter
7.10 Ground guidance
7.10.1 Adjust the skates
7.10.2 Adjusting the skates using the quick adjustment*
8 Faults and solutions
8.1 Overview of faults
8.1.1 Improve harvest flow
8.1.2 Harvest feeding
8.1.3 Feed auger
8.1.4 Mower
8.1.5 Ground guidance
8.2 Hydraulic system
8.2.1 Balancing the reel hydraulic cylinders
Balance automatically
Balance manually
8.2.2 Bleed the air from the cutting deck adjustment hydraulic cylinders
8.3 Electrical and electronic system
8.3.1 Prepare welding work
8.3.2 Adjust the reel speed sensor
8.3.3 Adjusting the position of the rapeseed saw relative to the approach sensor
8.4 Harvest collection
8.4.1 Carry out the basic reel height adjustment for VARIO
8.4.2 The basic reel height adjustment for CERIO
8.4.3 Replace the reel fingers
8.5 Feed auger
8.5.1 Replace feed auger fingers with quick lock
8.5.2 Replace the feed auger fingers
8.5.3 Remove the dust plate
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before the start of the harvest
9.1.2 After the first 100 hours of operation
9.1.3 Every 10 hours of operation or every day
9.1.4 Every 50 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 hours of service or annually
9.1.8 After harvest
9.1.9 Preservation measures for the front tool
9.2 Lubrication plan
9.2.1 Lubricate the lubrication points every 10 hours of operation
Valid for: MONTANA
9.2.2 Lubricate the lubrication points every 100 operating hours
9.2.3 Lubricate the lubrication points every 250 operating hours
9.3 Gearboxes, clutch and cardan shaft
9.3.1 Check the oil level of the right angle gearbox
9.3.2 Replacing the oil in the spur gear box
Change the oil
Fill with oil
9.4 Workouts
9.4.1 Setting drives
9.4.2 Adjust the chain (K01)
9.4.3 Remove the chain (K01)
9.4.4 Install the chain (K01)
9.4.5 Adjust the chain (K02)
9.4.6 Remove the chain (K02)
9.4.7 Install the chain (K02)
9.5 Hydraulic system
9.5.1 Identify hydraulic oil
9.5.2 Checking the hydraulic oil level
9.5.3 Drain the hydraulic oil
9.5.4 Replace the hydraulic oil tank return filter
9.5.5 Filling up with hydraulic oil
9.5.6 Check hydraulic hose lines
9.6 Harvest collection
9.6.1 Check the sliding beams
9.6.2 Adjusting the sliding beams
9.6.3 Cleaning the sliding beams
9.6.4 Cleaning the skates
9.6.5 Clean the cutting deck
9.6.6 Clean the cover plates
9.6.7 Check gas shock absorbers
9.7 Cutting device
9.7.1 Replacing the knives
9.7.2 Replacing the segmented knife
Install the knife connector
Assemble the knife segments (A) with the reinforcing plate
Assemble the knife segments (B) without reinforcing plate
9.7.3 Check equalizers
Check Low Equalizers
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.7.4 Check equalizers
9.7.5 Check equalizers
Check the wear plate of the high equalizer
Check the high equalizer for wear
Check high equalizers
9.7.6 Replace the blade section
9.7.7 Replace double fingers
9.7.8 Replace the rapeseed separation blade knives*
Put down the knives
Put down the knife
9.7.9 Clean the guide bars of the rapeseed separation blades*
10 Decommissioning and disposal
10.1 General instructions
10.1.1 Decommissioning and disposal
11 Declaration of conformity
11.1 Front tool
11.1.1 Declaration of conformity for CE