Claas Vario 930-500 Cerio 930-560 (528) Combines Repair Manual EN

File List:

00 0300 883 2.pdf

00 0300 883 2.pdf:

VARIO 930 / 770 / 680 / 620 / 560 / 500CERIO 930 / 770 / 680 / 620 / 560
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Operating materials
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for hydraulic fittings with ferrule
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for brake line screw fittings
Tightening torque for tubes with O-ring and union nuts
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
Tightening torques for tyres
Technical specifications
Operating materials
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Important
Signal word
General safety and accident prevention regulations
First-aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Adjusting and maintenance work
Welding work
02 Gearbox / Clutch / Universal drive shaft
0215 Mechanical clutch
Cam-type cut-out clutch
0230 Mechanical gearbox
Cylindrical angle gear
Technical specifications
Work preparation
Auxiliary tool
Special tool
Removing
Disassembling
Assembling
Installing
Pump flange
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
0260 Universal drive shaft
Universal drive shaft main drive with cam-type cut-out clutch
Technical specifications
Work preparation
Installation instructions
VARIO / CERIO 22 ft – 16 ft chain suspension points
Removing
Disassembling the cam-type cut-out clutch
Assembling the cam-type cut-out clutch
Assembling
Installing
Universal drive shaft main drive with radial pin clutch
Technical specifications
Work preparation
VARIO / CERIO 22 ft – 16 ft chain suspension points
Removing
Assembling
Installing
05 Steering
0510 Automatic steering
LASER PILOT bracket
Technical specifications
Work preparation
Installation instructions
Removing
Installing
08 Drives
0800 Drive diagram
Drive diagram
Technical specifications
Installation instructions
0814 Intermediate shaft
Intermediate drive shaft
Technical specifications
Work preparation
Installation instructions
Removing
Disassembling
Assembling
Installing
09 Hydraulic system
0900 Hydraulic system – General
Damage to hydraulic system
Special tool
Hydraulic system – General
Work preparation
Special tool
0915 Hydraulic lines
Multi-coupler
Technical specifications
Installation instructions
Work preparation
Repair kit
Auxiliary tool
Removing the male coupling
Disassembling the male coupling
Assembling the male coupling
Installing the male coupling
0920 Valves
Valve block, general
Special tool
Pulling out the valve insert
Unscrewing the iron core
Removing the sealing ring
Valve block
Technical specifications
Installation instructions
10 Electrical / Electronic equipment
1000 Electrical / Electronic equipment general
Electrical / electronic equipment – General
Special tool
Preparing welding work
1012 Modules / sensors
1035 Operation / Multifunction control lever
Technical specifications
Installation instructions for welding
20 Crop feeding
2010 Cutterbar table
VARIO cutterbar table
Technical specifications
Removing
Removing the cutterbar table adjustment hydraulic cylinder pins
Installing
Installing the cutterbar table adjustment hydraulic cylinder pins
CERIO cutterbar table
Technical specifications
Removing
Installing
Feed plates
Technical specifications
Removing
Installing
Intermediate plates
Technical specifications
Removing
Installing
Cutterbar table adjustment hydraulic cylinder (3049)
Technical specifications
Work preparation
Removing
Installing
Cutterbar table position sensor (B070)
Technical specifications
Installation instructions
2015 Reel / Crop guard
Technical specifications
Removing
Installing
Control spider
Technical specifications
Removing
Installing
Cam rollers
Technical specifications
Removing
Installing
Reel spider
Technical specifications
Removing
Installing
Tine tubes
Technical specifications
Removing
Installing
Replacing the pull-in nut
Reel bearing
Technical specifications
Removing the left reel bearings
Installing the left reel bearings
Removing the right reel bearings
Installing the right reel bearings
Reel support arms
Technical specifications
Work preparation
Removing the left supporting arm
Installing the left supporting arm
Removing the right support arm
Installing the right supporting arm
Reel drive
Technical specifications
Work preparation
Removing
Installing
Reel drive driven sprocket
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Reel drive sprocket
Technical specifications
Work preparation
Removing
Installing / adjusting
Reel drive hydraulic motor
Technical specifications
Work preparation
Removing
Installing
Horizontal reel adjustment sensor
Technical specifications
Installation instructions
Adjustment
Vertical reel adjustment sensor
Technical specifications
Installation instructions
Adjustment
Vertical reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Removing
Installing
Horizontal reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Installation instructions
Safety distance of reel support arms
Technical specifications
Installation instructions
2030 Oilseed rape equipment
Auxiliary hydraulic system oil tank
Technical specifications
Special tool
Installation instructions
Generating a vacuum
Rape cutter drive valve block
Technical specifications
Special tool
Pulling out the valve insert
Unscrewing the iron core
Installation instructions
Rape cutter drive pump (2022)
Technical specifications
Removing
Installing
21 Feeder unit
2140 Intake auger
Intake auger
Technical specifications
Removing
Installing
Left intake auger bearing
Technical specifications
Work preparation
Special tool
Removing
Determining the installation dimension
Installing
Right intake auger bearing
Technical specifications
Removing
Installing
Intake auger drive shaft
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Drive sprocket (K01)
Technical specifications
Work preparation
Auxiliary tool
Removing
Disassembling
Assembling
Installing
Adjusting shaft
Technical specifications
Removing
Installing
Control shafts
Technical specifications
Removing
Installing
Fingers of intake auger
Technical specifications
Installation instructions
23 Mower unit
2305 Cutter bar
Mower head – General
Installation instructions
Knife drive universal drive shaft
Technical specifications
Work preparation
Installation instructions
Removing
Installing
Planetary gear
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Planetary gear
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Checking the gearbox play
Installing
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR sensors
Technical specifications
Installation instructions
Sensing unit
Technical specifications
Installation instructions
Removing
Removing the right sensing unit
Installing the right sensing unit
80 Various components / Machine body
8005 Frame / Trough
Technical specifications
Installation instructions
Splash guard
Technical specifications
Installation instructions
Technical specifications
Installation instructions
Removing
Installing
Adjustment
8010 Locking
Front attachment lock
Technical specifications
Installation instructions
8020 Rails / Safety devices
Protective flap / sliding protection
Technical specifications
Removing
Installing
Protective flap
Technical specifications
Installation instructions
Sliding protection
Technical specifications
Installation instructions
Protective flap
Technical specifications
Installation instructions
Protective flap
Technical specifications
Installation instructions