Claas Volto 800 800 T (G53) Tedders Operator Manual ES

File List:

00 0296 993 4.pdf

00 0296 993 4.pdf:

VOLTO 800VOLTO 800 T
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Accompanying persons
2.2.8 Couple the tractor with the machine
2.2.9 Risk of injury due to rotating shafts
2.2.10 Construction modifications
2.2.11 Optional equipment and spare parts
2.2.12 Control of the machine in operation
2.2.13 Use only after correct start-up
2.2.14 Technical status
2.2.15 Danger due to machine breakdowns
2.2.16 Comply with technical limit values
2.2.17 Danger due to coasting parts
2.2.18 Maintain functional protection devices
2.2.19 Personal protective equipment
2.2.20 Wear appropriate clothing
2.2.21 Remove dirt and loose objects
2.2.22 Prepare the machine for road traffic
2.2.23 Dangers when driving on the road and in the countryside
2.2.24 Park the machine safely
2.2.25 Parking without supervision
2.2.26 Unsuitable consumables
2.2.27 Safe handling of consumables and auxiliary materials
2.2.28 Environmental protection and waste disposal
2.2.29 Fire protection
2.2.30 Deadly electrical discharge through overhead lines
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Work only on the stopped machine
2.2.34 Maintenance work and repair work
2.2.35 Machine parts and lifted loads
2.2.36 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
2.3.3 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Machine overview
3.1.3 Machine operating mode
3.1.4 Machine operating mode
3.2 Optional machine equipment
3.2.1 Union fork kit*
3.2.2 Hydraulic connection parts 2 pieces*
3.2.3 Anti-loss safety for tines ø 9.5 mm*
3.2.4 Anti-loss safety for tines ø 10.5 mm*
3.2.5 Mechanical limiting canvas*
3.2.6 Hydraulic limiting canvas*
3.2.7 Feeler wheel*
3.2.8 Spare wheel 16×6.5-8*
3.2.9 Spare wheel 16×6.5-8*
3.2.10 Legal technical eient of the European Union*
3.2.11 Technical legal equipment France*
3.2.12 SMV Triangle*
3.2.13 Gear for making rows at night*
3.2.14 Drainers*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.3.2 Machine identification plate
3.3.3 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
3.4.2 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Hydraulic hose
4.1.2 Support legs
4.1.3 Support leg
4.1.4 Feeler wheel*
4.1.5 Feeler wheel*
5 Technical data
5.1 VOLT 800
5.1.1 Measurements
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Acoustic intensity level
5.1.5 Version
5.1.6 Tire measurements
5.1.7 Tire pressure
5.1.8 Lubricants
5.2 VOLT 800 T
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Acoustic intensity level
5.2.5 Version
5.2.6 Tire measurements
5.2.7 Tire pressure
5.2.8 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor power take-off protection device
6.2.2 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.3 Adapt the machine
6.3.1 Check the length of the cardan shaft
Shortest working position of the cardan shaft
Longest working position of the cardan shaft
6.3.2 Adapt the length of the cardan shaft
6.3.3 Assemble the cardan shaft to the machine
6.3.4 Mount the cardan shaft to the machine
6.4 Hooking up the VOLTO 800
6.4.1 Attach the lower drawbar
6.4.2 Attach the third point arm
When using the feeler wheel*
6.4.3 Assemble the cardan shaft
6.4.4 Turn the support legs upwards
6.4.5 Attach the hydraulic hose
6.4.6 Attach the hydraulic hose for the limitation canvas*
6.4.7 Plug in the lighting cable
6.4.8 Save shims*
6.5 Unhooking the VOLTO 800
6.5.1 Position the shims
6.5.2 Remove the lighting cable
6.5.3 Disconnect the hydraulic hose
6.5.4 Detach the hydraulic hose for the limitation canvas*
6.5.5 Turn the support legs downwards
6.5.6 Dismantle the cardan shaft
6.5.7 Unhook the three-point support
6.6 Hitching the VOLTO 800 T
6.6.1 Remove the security lock*
6.6.2 Attach the hitch bracket
6.6.3 Assemble the cardan shaft
6.6.4 Attach the safety chain*
6.6.5 Place the support leg upwards
6.6.6 Attach the hydraulic hose
6.6.7 Attach the hydraulic hose for the limitation canvas*
6.6.8 Plug in the lighting cable
6.6.9 Save shims
6.6.10 Prepare for road traffic
6.6.10.1 Fold the limiting canvas*
6.6.10.2 Fold the machine into transport position
6.6.10.3 Fold the machine into transport position
6.6.10.4 Close the stopcock
6.6.10.5 Check before driving on the road
6.7 Unhooking the VOLTO 800 T
6.7.1 Put the shims underneath
6.7.2 Remove the lighting cable
6.7.3 Disconnect the hydraulic hose
6.7.4 Detach the hydraulic hose for the limitation canvas*
6.7.5 Remove the support leg
6.7.6 Unhooking the safety chain*
6.7.7 Dismantle the cardan shaft
6.7.8 Unhooking the coupling bracket
6.7.9 Engage the safety lock*
6.8 Prepare for use at work
6.8.1 Open the stopcock
6.8.2 Deploy the machine to the working position
6.8.3 Deploy the machine to the working position
6.8.4 Deploy the limiting canvas*
6.9 Load the machine
6.9.1 Lift the machine
6.9.2 Lift the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Adjust the spreading angle
7.2.2 Adjust the spreading angle 16°
7.2.3 Adjust te sreading angle 12°
7.2.4 Adjust the spreading angle 12°
7.2.5 Adjust spreading
7.2.6 Adjust the tines
7.2.7 Adjust the working height
7.2.8 Adjust the working height
7.2.9 Adjusting the working height with feeler wheel*
7.2.10 Adjust the working height with feeler wheel*
7.2.11 Adjust the hydraulic limiting canvas*
7.2.12 Eliminate winding problems
7.3 Use at work
7.3.1 Fold the machine into transport position
7.3.2 Fold the machine into transport position
7.3.3 Deploy the machine to the working position
7.3.4 Deploy the machine to the working position
7.3.5 Using the machine
7.3.6 Spread
7.3.7 Flipped
7.3.8 Night windrowing
7.3.9 Row spreading
7.3.10 Row turning
7.3.11 Turning with limiting canvas*
7.3.12 In tight curves and when moving in reverse, raise the machine
7.3.13 In tight curves and when moving in reverse, raise the machine
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the mache
2 Chassis
8.2.1 Change the wheel on the transport chassis
8.2.2 Change wheel on the rotor chassis
8.2.3 Change the feeler wheel*
8.2.4 Change the feeler wheel*
8.3 Electrical installation
8.3.1 Faulty lighting
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 50 hours of service
9.1.4 Every 8 hours of service or daily
9.1.5 Every 50 hours of service
9.1.6 Every 100 hours of service
9.1.7 Every 250 hours of service
9.1.8 Every 500 hours of service or annually
9.1.9 Every 5 years
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Change main gear lubricant
9.2.3 Change the rotor gear lubricant
9.2.4 Check the gear oil level for night rowing*
9.2.5 Change night swath gear oil*
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Check the overload clutch
9.3.3 Clean the ratchet clutch
9.3.4 Clean the cardan shaft friction clutch
9.3.5 Ventilate the friction clutch
9.3.6 Check the friction discs
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.4.2 Remove the cardan shaft protection
9.4.3 Install the cardan shaft protection
9.5 Chassis
9.5.1 Check tire pressure
9.5.2 Check the wheel nuts on the transport chassis
9.5.3 Check the wheel nuts on the rotor chassis
9.5.4 Check the wheel nut on the feeler wheel*
9.5.5 Check the feeler wheel axle nut*
9.6 Drives
9.6.1 Grease PERMALINK finger couplings
9.6.2 Grease PERMALINK finger couplings
9.7 Hydraulic installation
9.7.1 Check the hydraulic hoses
9.7.2 Check the pressure accumulator
9.7.3 Check the hydraulic cylinders
Adjust hydraulic cylinders
9.8 Framework
9.8.1 Check the longitudinal support screws
9.8.2 Check the screws on the rotor arms
9.9 Pick holder
9.9.1 Check the tines
9.10 Assembled parts and machine casing
9.10.1 Eliminate crop remains
9.10.2 Clean the machine
9.10.3 Maintain the machine
9.10.4 Check the fixing material
9.11 VOLTO 800 lubrication diagram
9.11.1 Grease the grease points every 50 hours
9.11.2 Grease the lubrication points every 100 hours
9.12 Greasing diagram VOLTO 800 T
9.12.1 Grease the grease points every 50 hours
9.12.2 Grease the lubrication points every 100 hours
9.12.3 Grease the lubrication points every 250 hours
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 VOLT 800 / 800 T
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technicalities
12.1.2 Abbreviations