Claas Xerion 5000-4000 (782) Tractors Technical System ES

File List:

00 0290 772 2.pdf
00 0296 360 1.pdf

00 0290 772 2.pdf:

XERION 5000 TRAC / TRAC VC
XERION 4500 TRAC / TRAC VC
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
CCN Index
Introduction
Manual validity
02 Gears / clutch / cardan shaft
0238 Gearbox control/drive
Clean Home
Table of measured values
Function Description
03 Chassis
0335 Propulsion
Driving management
Table of measured values
Function Description
05 Address
0505 Address
Base machine steering system
Table of measured values
Function Description
Cabin Position Logic Table
Cab in central position – oscillating axle controlled by Orbitrol
Denominations
Function Description
Cab in rear position – fixed axle steered by orbitrol
Denominations
Function Description
Cab in central position – electronic steering operation (Steer by wire)
Denominations
Function Description
emergency address
Denominations
Function Description
Check and measure
0510 Automatic steering
GPS steering system – EGNOS
Function Description
OMNISTAR HP GPS Steering System
Function Description
RTK GPS Steering System
Function Description
GPS PILOT with RTK
RTK NET GPS Steering System
Function Description
BASELINE HD GPS Steering System
Function Description
08 Drives
0802 Rear PTO
Rear PTO function
Function Description
Pin assignment B016
Table of measured values
Wiring diagram rear power take-off disconnected – S114 in central position
Function Description
CONEC rear power take-off connection diagram – with S114
Function Description
Connection diagram rear power take-off in operation – relay K019 and K020 in self-maintenance
Function Description
Connection diagram EMERGENCY STOP of the power take-off – with U046
Function Description
Rear PTO connection diagram DESC – Reset VBM with S114
Function Description
External rear power take-off connection diagram CONEC – with U048
Function Description
0809 Hydraulic installation drive
Secondary power take-off – Power hydraulic installation
Table of measured values
Function Description
09 Hydraulic
0920 Valves
Steering hydraulic system valve block (up to 782 00072)
Denominations
0980 Hydraulic connection diagram
Connection diagram of the global hydraulic system
Denominations
Connection diagram of the rear working hydraulic system
Rear working hydraulic system
Denominations
Connection diagram of the front working hydraulic system
Front working hydraulic system
Denominations
Wiring diagram of the steering hydraulic system
Hydraulic steering system
Denominations
Trailer brake system connection diagram
Trailer brake equipment
Denominations
Connection diagram of the hydraulic system of the ECCOM 4.5 gearbox
Denominations
Fan control connection diagram
Fan control
Denominations
Connection diagram of the hydraulic installation of the cooling system
Cooling system up to machine number 73
Denominations
Connection diagram of the hydraulic system blocking the oscillating axle
Lock the oscillating shaft
Denominations
Connection diagram of the three-point rod hydraulic installation
Three point rods
Denominations
Hydraulic installation, connection diagram of the hydraulic power installation
Hydraulic power installation
Denominations
Connection diagram of the hydraulic installation of the pressurized air equipment
Compressed air equipment
Denominations
10 Install. electrical/electronic
1010 Central electrical system
Base central electrical system
1012 Modules / sensors
Summary of modules
Module A006 – Air conditioning automation (ACM)
Denominations
Module A007 – Cabin Fan (CFC)
Occupation
Module A015 – electronic engine control (ECM) – CATERPILLAR (CAT C13, C9)
Occupation
Module A060 – hydraulic control (HYD)
Module A069 – Vehicle Base Module (VBM)
Module A099 – Expansion module (ACU)
Module A107 – ISO Tractor ECU Module (ITE)
1035 Multifunctional handle/lever
T signal function
Table of measured values
Function Description
1080 Electronic connection diagram
Machine electrical installation connection diagrams (SCM)
SCM 01 – dough feed
SCM 02 – Main voltage system supply
SCM 03 – Ignition, start diesel engine
SCM 04 – Power supply of modules 01
SCM 05 – Power supply of modules 02
SCM 06 – Power supply of modules 03
SCM 07 – Signal T
SCM 08 – CAN0 (vehicle-CAN)
SCM 09 – CAN1 (J1939-CAN)
SCM 10 – CAN3 (Steering-CAN) / AUTO PILOT
SCM 11 – CAN4 (hydraulic CAN)
SCM 12 – CAN5 (ISO-CAN)
SCM 13 – Diesel Engine Control
SCM 14 – Machine control
SCM 15 – Highway Driving Switching
SCM 16 – Brake system, horn
SCM 17 – Main light switching, position light, reversing light
SCM 18 – Low beam, high beam, driving light switching
SCM 19 – Work lighting 01
SCM 20 – Work lighting 02
SCM 21 – Rotating Flashing Light, Pathfinder
SCM 22 – flashing light system
SCM 23 – Instrument lighting
SCM 24 – mirror adjustment
SCM 25 – cabin equipment
SCM 26 – Air conditioning automation
SCM 27 – windshield wipers, windshield wiper equipment
SCM 28 – 12V service plugs
SCM 29 – Lock the differentials
SCM 30 – Driving Management
SCM 31 – Address
SCM 32 – Reserve
SCM 33 – Rotate the cabin, recognition of the cabin position
SCM 34 – Rear PTO switching
SCM 35 – Secondary power take-off, power hydraulic installation
SCM 36 – ISO Plugs
SCM 37 – Programmable functions
SCM 38 – EHR front part
SCM 39 – EHR rear
SCM 40 – Three-point linkage
SCM 41 – Lock the oscillating shaft
SCM 42 – Central lubrication system
SCM 43 – Teleservice
SCM 44 – GPS PILOT
SCM 45 – Gearbox control, Limp Home
SCM 46 – CAN 7 (configuration CAN)
SCM 47 – Summary of modules I
SCM 48 – Summary of modules II
SCM 49 – Plug summary
SCM 50 – Vehicle-CAN (CAN0) Circuit Diagram
SCM 51 – J1939-CAN (CAN1) Circuit Diagram
SCM 52 – Steering-CAN (CAN3) circuit diagram
SCM 53 – Hydraulic-CAN (CAN4) Circuit Diagram
SCM 54 – ISO-CAN (CAN5) Circuit Diagram
SCM 55 – Config-CAN (CAN7) circuit diagram
Socket database (chp CLAAS)
Example key number representation (CHP)
Plug Representation (CHP)
1085 Networks
Network function
Function Description
Diagnosis according to fault codes
FMI (Failure Mode Indicator) fault code
FMI error code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (defective frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple error)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply error)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (info)
Error codes
Diesel engine fault codes (SPN)
CATERPILLAR C13
Function Description
Error code list
Machine fault codes (DTC)
List of machine fault codes (DTC)
Location of components
Hydraulic installation
1000 Oil tank / oil filter / oil radiator
2000 Pump/motor
3000 Hydraulic Cylinders
5000 Pressure accumulator
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
8000 Couplings/connections
9000 Measuring points / indicating instruments
Electrical installation
To Terminal/modules
B Sensors
C electrical/electronic appliances
and lighting
G Voltage sources
H Signaling device / light signal
M Motor (electric)
S Switch/button – cabin operation
R Potentiometer/resistance
U Switch – external operation
and electromagnetic coils
Z Effective value switch

00 0296 360 1.pdf:

XERION 5000 TRAC / TRAC VCXERION 4500 TRAC / TRAC VC
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Introduction
Safety instructions
Safety measures and danger notices
Manual validity
01 Engine
0135 Cooling system
Engine cooling (fan regulation and fan reversal)
Tables of measured values
Function Description
Fan drive
0150 Engine coupled parts
Start the diesel engine / 12 Volt and 24 Volt power supply
Function Description
0155 Engine adjustment
Diesel engine control / speed adjustment
Table of measured values
Function Description
02 Gears / clutch / cardan shaft
0238 Gearbox control/drive
Clean Home
Messwerttabelle
Funktionsbeschreibung
0242 Differential
Lock differentials – ECCOM 4.5
Denomination
Table of measured values
Function Description
Longitudinal differential – transverse drawing
Transverse differential – transverse drawing
Lock differentials – ECCOM 5.0
Table of measured values
Function Description
Transverse differential – transverse drawing
03 Chassis
0335 Propulsion
Driving management
Table of measured values
Function Description
0325 Front drive steering axle
Axle 1 (oscillating axle) lubrication and cooling
Table of measured values
Function Description
0330 Rear drive steering axle
Axis 2 (fixed axis) lubrication and cooling
Table of measured values
Function Description
04 Brake
0405 Service brake
Service brake
Table of measured values
Function Description
Service brake hydraulic connection diagram
Charge the brake accumulator
Function Description
0415 Parking brake
Parking break
Function Description
0420 Trailer air brake equipment
Pneumatic Trailer Brake
Connection diagram
Denominations
Table of measured values
Function Description
0425 Hydraulic Trailer Brake
Hydraulic Trailer Brake
Connection diagram
Denominations
Function Description
05 Address
0505 Address
Lenksystem Grundmaschine
Messwerttabelle
Funktionsbeschreibung
Logiktabelle Kabinenposition
Kabine in Mittelposition – Orbitrolgelenkte Pendelachse
Bezeichnungen
Funktionsbeschreibung
Kabine in hinterer Position – Orbitrolgelenkte Starrachse
Bezeichnungen
Funktionsbeschreibung
Kabine in Mittelposition – Elektronischer Lenkbetrieb (Steer by wire)
Bezeichnungen
Funktionsbeschreibung
Notlenkung
Bezeichnungen
Funktionsbeschreibung
Prüfen und Messen
Meswerttabelle: Öltemperatur ca. 50° C, Druckangaben in bar
0510 Automatic steering
GPS steering system – EGNOS
Function Description
OMNISTAR HP GPS Steering System
Function Description
RTK GPS Sring System
Function Description
GPS PILOT with RTK
RTK NET GPS Steering System
Function Description
BASELINE HD GPS Steering System
Function Description
06 Lifting device
0605 Rear linkage
Rear linkage – General adjustment / handling
Table of measured values
Function Description
0610 Front linkage
Position adjustment / anti-vibration system / handling – front linkage
Table of measured values
Function Description
08 Drives
0802 Rear PTO
Rear PTO function
Function Description
Pin assignment B016
Table of measured values
Wiring diagram rear power take-off disconnected – S114 in central position
Denominations
Function Description
CONEC rear power take-off conneion diagram – with S114
Denominations
Function Description
Connection diagram rear power take-off in operation – relay K019 and K020 in self-maintenance
Denominations
Function Description
Connection diagram EMERGENCY STOP of the power take-off – with U046
Denominations
Function Description
Rear PTO connection diagram DESC – Reset VBM with S114
Denominations
Function Description
External rear power take-off connection diagram CONEC – with U048
Denominations
Function Description
0809 Hydraulic installation drive
Secondary power take-off – Power hydraulic installation
Table of measured values
Function Description
09 Hydraulic
0910 Bombs
Working hydraulic system pump
Denominations
Performance Hydraulic System Pump
Denominations
Emergency steering pump
Denominations
radiator pump
Denominations
0920 Valves
Ventilblock Lenkung
Bezeichnungen
Ventilblock Konstantdruck
Bezeichnungen
Ventilblock Pendelachssperre
Bezeichnungen
Ventilblock Kabine
Bezeichnungen
Ventilblock Bremspedal
Bezeichnungen
Ventilblock Dreipunktstreben
Bezeichnungen
Steuerventile Heck
Bezeichnungen
Steuerventile Front
Bezeichnungen
Steuerventile allgemein
Bezeichnungen
Messwerttabelle
Funktionsbeschreibung
Funktionsbeschreibung
Schnittzeichnung Steuerventil
Konfigurationsstecker Heck (XDTC.1)
Konfigurationsstecker Front (XDTC.2)
0925 Hydraulic motors
Radiator motor/reversing valve
Denominations
0980 Hydraulic connection diagram
Scheltplan Gesamthydraulik
Bezeichnungen
Module and Ventilblock
Schaltplan Arbeitshydraulik Heck
Arbeitshydraulik Heck
Bezeichnungen
Module and Ventilblock
Connection diagram of the front working hydraulic system
Front working hydraulic system
Denominations
Valve module and blocks
Schaltplan Lenkhydraulik
Lenkhydraulik
Bezeichnungen
Connection diagram of the hydraulic system of the ECCOM 4.5 gearbox
Denominations
Connection diagram of the hydraulic system of the ECCOM 5.0 gearbox – with rear PTO shaft
Gearbox hydraulic system with rear PTO shaft
Denominations
Connection diagram of the hydraulic system of the ECCOM 5.0 gearbox – without rear PTO shaft
Gearbox hydraulic system without rear PTO shaft
Denominations
Fan control connection diagram
Fan control
Denominations
Connection diagram of the hydraulic installation of the cooling system
Refrigeration system
Denominations
Connection diagram of the hydraulic system blocking the oscillating axle
Lock the oscillating shaft
Denominations
Connection diagram of the three-point rod hydraulic installation
Three point rods
Denominations
Hydraulic installation, connection diagram of the hydraulic power installation
Hydraulic power installation
Denominations
Connection diagram of the hydraulic installation, shaft lubrication
Axle lubrication circuit
Denominations
Trailer brake system connection diagram
Trailer brake equipment
Denominations
Connection diagram of the hydraulic installation of the pressurized air equipment
Compressed air equipment
Denominations
10 Install. electrical/electronic
1010 Central electrical system
Base central electrical system
Base central electrical system adhesive
1012 Modules / sensors
Summary of modules
Module A006 – Air conditioning automation (ACM)
Denominations
Module A007 – Cabin Fan (CFC)
Occupation
Module A009 – AUTO PILOT (ATP)
Denominations
Module A015 – electronic engine control (ECM) – CATERPILLAR (CAT C13, C9)
Occupation
Module A055 – electrohydraulic steering 1/2 (ESM)
Denominations
Module A055 – electrohydraulic steering 2/2 (ESM)
Denominations
Module A056 – VDC 1/2 (VDC)
Denominations
Module A056 – VDC 2/2 (VDC)
Denominations
Module A057 – transmission control 1/2 (TCU)
Denominations
Module A057 – transmission control 2/2 (TCU)
Denominations
Module A058 – elevator regulation (EHC)
Denominations
Module A060 – hydraulic control (HYD)
Module A069 – Vehicle Base Module (VBM)
Module A070 – Hydraulic Performance Installation (PHM)
Denominations
Module A075 – control desk (OPM)
Denominations
Module A099 – Expansion module (ACU)
Module A104 – work lighting (WLP)
Denominations
Module A107 – ISO Tractor ECU Module (ITE)
Module A161 – expansion module 2 (ACU II)
Denominations
1035 Multifunctional handle/lever
T signal function
Table of measured values
Function Description
1080 Electronic connection diagram
Connection diagrams of the electrical installation of the machine (SCM) up to number 782 00144
SCM 01 – dough feed
Denominations
SCM 02 – Main voltage system supply
Denominations
SCM 03 – Ignition, start diesel engine
Denominations
SCM 04 – Power supply of modules 01
Denominations
SCM 05 – Power supply of modules 02
Denominations
SCM 06 – Power supply of modules 03
Denominations
SCM 07 – Power supply of modules 04
Denominations
SCM 08 – Signal T
SCM 09 – CAN 0 (vehicle CAN)
Denominations
SCM 10- CAN 1 (J1939-CAN)
Denominations
SCM 11 – CAN 3 (Steering-CAN) / AUTO PILOT
Denominations
SCM 12 – CAN 4 (hydraulic CAN)
Denominations
SCM 13 – CAN 5 (ISO-CAN)
Denominations
SCM 14 – Diesel engine control / speed adjustment
Denominations
SCM 15 – Machine control
Denominations
SCM 16 – Highway Driving Switching
Denominations
SCM 17 – Brake system, horn
Denominations
SCM 18 – Main light switching, position light, reversing light
Denominations
SCM 19 – Low beam, high beam, driving light switching
Denominations
SCM 20 – Work lighting 01
Denominations
SCM 21 – Work lighting 02
Denominations
SCM 22 – Rotating Flashing Light, Pathfinder
Denominations
SCM 23 – flashing light system
Denominations
SCM 24 – Instrument lighting
Denominations
SCM 25 – mirror adjustment
Denominations
SCM 26 – cabin equipment
Denominations
SCM 27 – Air conditioning automation
Denominations
SCM 28 – windshield wipers, windshield wiper equipment
Denominations
SCM 29 – 12V service plugs
Denominations
SCM 30- Lock the differentials
Denominations
SCM 31 – Driving Management
Denominations
SCM 32 – Address
Denominations
SCM 33 – Reserve
Denominations
SCM 34 – Rotate the cabin, recognition of the cabin position
Denominations
SCM 35 – Rear PTO switching
Denominations
SCM 36 – Secondary power take-off, power hydraulic installation
Denominations
SCM 37 – ISO Plugs
Denominations
SCM 38 – Programmable functions
Denominations
Denominations
SCM 39 – EHR front part
Denominations
SCM 40 – EHR rear
Denominations
SCM 41 – Three-point linkage
Denominations
SCM 42 – Lock the oscillating shaft
Denominations
SCM 43 – Central lubrication system
Denominations
SCM 44- Teleservice
Denominations
SCM 45- GPS pilot
Denominations
SCM 46 – Gearbox control, Limp Home
Denominations
SCM 47- CAN 7 (configuration CAN)
Denominations
SCM 48- RABA axis
Denominations
SCM 49 – Summary of modules I
Denominations
SCM 50 – Summary of modules II
Denominations
SCM 51 – Plug summary
SCM 52 – Vehicle-CAN (CAN0) Circuit Diagram
Denominations
SCM 53 – J1939-CAN (CAN1) Circuit Diagram
Denominations
SCM 54- Steering-CAN (CAN3) circuit diagram
Denominations
SCM 55- Hydraulic-CAN (CAN4) circuit diagram
Denominations
SCM 56 – ISO-CAN (CAN5) Circuit Diagram
Denominations
SCM 57- Config-CAN (CAN7) circuit diagram
Connection diagrams for the electrical installation of the machine (SCM) from number 782 00145
SCM 01 – dough feed
Denominations
SCM 02 – Main voltage system supply
Denominations
SCM 03 – Ignition, start diesel engine
Denominations
SCM 04 – Power supply of modules 01
Denominations
SCM 05 – Power supply of modules 02
Denominations
SCM 06 – Power supply of modules 03
Denominations
SCM 07 – Power supply of modules 04
Denominations
SCM 08 – Signal T
SCM 09 – CAN 0 (vehicle CAN)
Denominations
SCM 10- CAN 1 (J1939-CAN)
Denominations
SCM 11 – CAN 3 (Steering-CAN) / AUTO PILOT
Denominations
SCM 12 – CAN 4 (hydraulic CAN)
Denominations
SCM 13 – CAN 5 (ISO-CAN)
Denominations
SCM 14 – Diesel engine control / speed adjustment
Denominations
SCM 15 – Machine control
Denominations
SCM 16 – Highway Driving Switching
Denominations
SCM 17 – Brake system, horn
Denominations
SCM 18 – Main light switching, position light, reversing light
Denominations
SCM 19 – Low beam, high beam, driving light switching
Denominations
SCM 20 – Work lighting 01
Denominations
SCM 21 – Work lighting 02
Denominations
SCM 22 – Rotating Flashing Light, Pathfinder
Denominations
SCM 23 – flashing light system
Denominations
SCM 24 – Instrument lighting
Denominations
SCM 25 – mirror adjustment
Denominations
SCM 26 – cabin equipment
Denominations
SCM 27 – Air conditioning automation
Denominations
SCM 28 – windshield wipers, windshield wiper equipment
Denominations
SCM 29 – 12V service plugs
Denominations
SCM 30- Lock the differentials
Denominations
SCM 31 – Driving Management
Denominations
SCM 32 – Address
Denominations
SCM 33 – Reserve
Denominations
SCM 34 – Rotate the cabin, recognition of the cabin position
Denominations
SCM 35 – Rear PTO switching
Denominations
SCM 36 – Secondary power take-off, power hydraulic installation
Denominations
SCM 37 – ISO Plugs
Denominations
SCM 38 – Programmable functions
Denominations
Denominations
SCM 39 – EHR front part
Denominations
SCM 40 – EHR rear
Denominations
SCM 41 – Three-point linkage
Denominations
SCM 42 – Lock the oscillating shaft
Denominations
SCM 43 – Central lubrication system
Denominations
SCM 44- Teleservice
Denominations
SCM 45- GPS pilot
Denominations
SCM 46 – Gearbox control, Limp Home
Denominations
SCM 47- CAN 7 (configuration CAN)
Denominations
SCM 48- RABA axis
Denominations
SCM 49 – Summary of modules I
Denominations
SCM 50 – Summary of modules II
Denominations
SCM 51 – Plug summary
1085 Networks
CAN-Bus system
Function Description
1090 Accessories
Socket database (chp CLAAS)
12 Driver’s cab/platform
1210 Cabin
Turn / raise / lower / lock the cabin
Table of measured values
Function Description
1230 Seat
seat contact
Table of measured values
Comfort Seat
Function Description
1240 Air conditioning equipment
Automatic air conditioning system
Table of measured values
Function Description
Test menu:
Test menu management
92 Diagnosis
9210 Machine Error Codes
FMI error code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (defective frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple error)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply error)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (info)
List of machine fault codes (DTC)
DTC (Diagnostic Trouble Code) Summary
9220 Diesel Engine Error Codes (J1939)
Diesel engine fault codes (SPN)
CATERPILLAR C13
Function Description
Error code list
Location of components
Hydraulic installation
1000 Oil tank / oil filter / oil radiator
2000 Pump/motor
3000 Hydraulic Cylinders
4000 Restrictor / calibrated orifice
5000 Pressure accumulator
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
9000 Measuring points / indicating instruments
Electrical installation
To Terminal/modules
B Sensors
C Electrical/electronic devices
and lighting
G Voltage sources
H Signaling device / light signal
M Motor (electric)
R Potentiometer/resistance
S Switch/button – cabin operation
U Switch – external operation
Z Effective value switch
V Electronic part
X Pluggable connections
and electromagnetic coils
Feeding points
Mass points