Claas Xerion 5000-4000 (783) Tractors Repair Manual ES
$45.00
- Brand: Claas
- Model: Xerion 5000-4000 (783) Tractors
- Type Of Manual: Repair Manual
- Language: ES
- Format: PDF(s)
- Size: 324 MB
File List:
00 0288 642 4.pdf
00 0300 670 8.pdf
00 0288 642 4.pdf:
XERION 5000-4000
Introduction
General information
Manual validity
Using the manual
Texts and figures
Division with construction group structure
Search and find
Direction signs
Abbreviations
Technicalities
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel round chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tension ring
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Radial shaft seal rings
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Joint surface work
Replacement parts
Consumables
Tightening torques
Tightening torques for ISO metric threads
Tightening torques for metric fine thread
Tightening torques for hydraulic bolted connections with cutting ring
Tightening torques for fittings with tapered seal connection and hydraulic connections with soft seal ring
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for helical thread clamps
Tightening torques for hose clamps with round bolt
Tightening torques for wheels
CCN Explanation
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
Especially important
General safety measures and accident prevention rules
First aid measures
Risk of injury from hydraulic fluid
Leave the machine
Put the machine out of service
Raise the machine on supports
Adjustment and maintenance work
Welding work
01 Engine
0102 Complete component
Power measurement
Visual control
Preparations for power measurement
Perform power check
Attention!
XERION 5000 power diagram
XERION 4500 power diagram
XERION 4000 power diagram
Diesel engine (OM 471 / OM 470)
Technical instructions
Work preparation
special tool
Disassemble
0125 Fuel/injection system
Fuel tank
Technical instructions
Work preparation
Disassemble
At TRAC VC
At TRAC VC
Additional fuel tank
Technical instructions
Work preparation
Disassemble
At TRAC VC
At TRAC VC
fuel radiator
Technical instructions
Work preparation
Disassemble
0135 Cooling system
Wind guide hood
Technical instructions
Disassemble
fan blade
Technical instructions
Disassemble
Water radiator
Technical instructions
Work preparation
Disassemble
Compensation tank (cooling equipment)
Technical instructions
Work preparation
special tool
Disassemble
Compensation tank (cooling equipment)
Technical instructions
Work preparation
special tool
Disassemble
Coolant pipes
Technical instructions
Work preparation
Assembly instructions
Coolant pipes
Technical instructions
Work preparation
Assembly instructions
Hydraulic motor fan drive
Technical instructions
Work preparation
special tool
Disassemble
Fan drive adjustment pump (old drive)
Technical instructions
Work preparation
special tool
Disassemble
Bleed the fan drive regulation pump
Adjustable flow fan drive pump
Technical instructions
Work preparation
special tool
Disassemble
Bleed the fan drive regulation pump
Electromagnetic coil reverse fan speed
Technical instructions
Work preparation
special tool
Assembly instructions
0140 Exhaust gas system
Technical instructions
Work preparation
Disassemble
Exhaust gas pipe with urea injection
Technical instructions
Work preparation
special tool
Disassemble
0145 Air suction
Air filter
Technical instructions
Work preparation
Disassemble
Air filter
Technical instructions
Disassemble
Air suction pipes
Technical instructions
Assembly instructions
Disassembly
Mounting
Standard Plug
Air suction pipes
Technical instructions
Assembly instructions
Disassembly
Mounting
Standard Plug
Air suction pipes
Technical instructions
Assembly instructions
Disassembly
Mounting
Standard Plug
Charge air cooler
Technical instructions
Work preparation
Disassemble
air intake ducts
Technical instructions
Assembly instructions
Disassembly:
Mounting
0150 Engine coupled parts
Strap (R01)
Technical instructions
Assembly instructions
Belt (R02)
Technical instructions
Assembly instructions
0155 Engine adjustment
Accelerator pedal
Technical instructions
Assembly instructions
0165 Exhaust gas aftertreatment
General information
Technical instructions
Work preparation
special tool
Check the urea solution (purity)
Check urea solution (density)
urea tank
Technical instructions
Work preparation
Disassemble
Exhaust gas aftertreatment control unit
Technical instructions
Urea tank heating with sensor
Technical instructions
Work preparation
special tool
Disassemble
urea pipes
Technical instructions
Work preparation
special tool
02 Gears / clutch / cardan shaft
0202 Complete component
ECCOM Information
Diagnostic report
Gearbox (ECCOM 5.0)
Technical instructions
Work preparation
special tool
Disassemble
Disassemble/install the gear (ECCOM 3.5 / 4.5)
Technical instructions
Work preparation
Disassemble
In TRAC / TRAC VC
0210 Vibration dampers
Torsion damping
Technical instructions
Work preparation
Disassemble
At TRAC VC
0218 Clutch control/operation
Advance pedal
Technical instructions
Assembly instructions
Before removing the forward pedal:
After installing the forward pedal:
0255 Cooling system gear box
Oil radiator
Technical instructions
Work preparation
Disassemble
0260 Cardan shaft
Main drive cardan shaft
Technical instructions
Work preparation
Cardan shaft front axle drive
Technical instructions
Work preparation
Cardan shaft rear drive shaft
Technical instructions
Work preparation
03 Chassis
0310 Axle
Elevator shaft valve block
Technical instructions
Work preparation
special tool
Disassemble
Elevator shaft pressure sensor
Technical instructions
Disassemble
Elevator Shaft Hydraulic Cylinder
Technical instructions
Work preparation
special tool
Disassemble
elevator shaft shaft
Technical instructions
Work preparation
Disassemble
0325 Front drive steering axle
Front drive axle
Technical instructions
Work preparation
special tool
Disassemble
Hydraulic swing axle lock cylinder
Technical instructions
Work preparation
Assembly instructions
Before disassembling the cylinder:
When assembling the cylinder
After mounting the cylinder:
Steering angle sensor
Technical instructions
Disassemble
Front pressure sensor
Front temperature sensor
Front axle body
Front wrist
Front bevel pinion drive
Front differential
Front driveshaft
Front wheel hub
Front steering bars
Rotary shaft thermostat valve
Technical instructions
Work preparation
Disassemble
Oil cooler, front axle
Technical instructions
Work preparation
Disassemble
Rotary shaft pressure filter
Technical instructions
Work preparation
Disassemble
Front grease pump
0330 Rear drive steering axle
Rear drive steering axle
Technical instructions
Work preparation
special tool
Disassemble
Steering angle sensor
Technical instructions
Disassemble
pressure sensor
Technical instructions
Disassemble
Temperature sensor
Technical instructions
Disassemble
shaft body
Technical instructions
Work preparation
auxiliary tool
special tool
Disassemble
Technical instructions
Work preparation
special tool
Disassemble
Check the pin bearing
Drive with bevel pinion
Differential
Technical instructions
Work preparation
auxiliary tool
special tool
Assembly instructions
Remove the differential case
Disassemble the differential case
Assemble the differential case
Install the differential case
Check differential lock
Bleed the differential lock
Disassemble the bevel pinion drive
Disassemble the bevel pinion drive
Assemble the bevel pinion drive
Install the bevel pinion drive
Technical instructions
Disassemble
wheel hub
Technical instructions
Work preparation
special tool
Assembly instructions
Remove the outer planetary gear
Disassemble the outer planetary gear
Remove the inner planetary gear
Disassemble the inner planetary gear
Dismantle the toothed crown
Dismantle the ring gear
Remove the wheel hub housing
Disassemble the wheel hub housing
Assemble the wheel hub housing
Install the wheel hub housing
Assemble the ring gear
Install the ring gear
Assemble the inner planetary gear
Install the inner planetary gear
Assemble the outer planetary gear
Install the outer planetary gear
Control the turning moment
Drilling wheel studs, thread repair
Steering bars
Technical instructions
Work preparation
Disassemble
Adjust convergence
Fixed shaft thermostat valve
Technical instructions
Work preparation
Disassemble
Oil cooler, rear axle
Technical instructions
Work preparation
Disassemble
Fixed shaft pressure filter
Technical instructions
Work preparation
Disassemble
Lubrication pump
Technical instructions
Work preparation
Disassemble
For work on one axis of the assembly frame, the following is also applicable:
For work on one axis of the assembly frame, the following is also applicable:
04 Brake
0405 Service brake
brake ducts
Technical instructions
Work preparation
special tool
Assembly instructions
brake pedal
Technical instructions
Work preparation
special tool
Assembly instructions
Service brake
Technical instructions
Work preparation
auxiliary tool
special tool
Assembly instructions
Before disassembly:
After assembly:
Remove the brake discs
Remove the brake piston
Install the brake piston
Install the brake discs
Check pressure
Check brake wear
0415 Parking brake
Parking break
Technical instructions
Work preparation
special tool
Remove the brake caliper
Disassemble the brake caliper
Assemble the brake caliper
Install the brake caliper
Change the brake disc
Change brake pads
0420 Trailer air brake equipment
Trailer pneumatic brake equipment valve block
Technical instructions
Work preparation
special tool
Assembly instructions
Pressurized air conditioning
Technical instructions
Work preparation
special tool
Assembly instructions
Compressed air tank
Technical instructions
Work preparation
special tool
Assembly instructions
0425 Hydraulic Trailer Brake
Trailer Hydraulic Brake Valve Block
Technical instructions
Work preparation
special tool
Assembly instructions
05 Address
0505 Address
Steering column
Technical instructions
Work preparation
Disassemble
Steering hydraulic system pump
Technical instructions
Work preparation
special tool
Disassemble
Adjust operating pressure
Adjust system pressure
Emergency steering pump
Technical instructions
Work preparation
special tool
Disassemble
steering unit
Technical instructions
Work preparation
Disassemble
At TRAC VC
At TRAC VC
Hydraulic steering cylinder
Technical instructions
Work preparation
Disassemble
Steering hydraulic system valve block
Technical instructions
Work preparation
Disassemble
Assembly instructions
Additional steering cylinder
Technical instructions
Disassemble
06 Lifting device
0605 Rear linkage
Rear linkage pull force sensors
Technical instructions
Work preparation
Disassemble
Rotary Elevator Pull Force Sensors
Technical instructions
Work preparation
Disassemble
Elevator position sensor (rear)
Technical instructions
Assembly instructions
Hydraulic lift turning angle sensor rear
Technical instructions
Assembly instructions
Lifting arms
Technical instructions
Work preparation
Disassemble
Swing Lift Lifting Arms
Technical instructions
Work preparation
Disassemble
rotary elevator
Technical instructions
Work preparation
special tool
Disassemble
Technical instructions
Assembly instructions
Technical instructions
Work preparation
Upper arm
Technical instructions
Work preparation
Assembly instructions
Lifting straps
Technical instructions
Work preparation
Assembly instructions
Side bars
Technical instructions
Work preparation
Assembly instructions
Valve block side bars
Technical instructions
Work preparation
special tool
Assembly instructions
Rear linkage hydraulic cylinder
Technical instructions
Work preparation
special tool
Disassemble
Rotary Lifting Hydraulic Cylinder
Technical instructions
Work preparation
Disassemble
0610 Front linkage
Front linkage position sensor
Technical instructions
Assembly instructions
Front linkage pressure sensors
Technical instructions
Work preparation
Assembly instructions
Technical instructions
Work preparation
Upper arm
Technical instructions
Work preparation
Connecting rod
Technical instructions
Work preparation
Front lift hydraulic cylinder
Technical instructions
Work preparation
special tool
Disassemble
07 Towing device
0705 Trailer support
hitch block
Technical instructions
Work preparation
Disassemble
0710 Traction hook
Traction hook
Technical instructions
Work preparation
08 Drives
0800 Drive diagram
Transmission shaft drive diagram
Technical instructions
Belt drive diagram
Technical instructions
0802 Rear PTO
Rear PTO gear
Technical instructions
Work preparation
special tool
Disassemble
Rear PTO shaft cardan shaft
Technical instructions
Work preparation
Disassemble
At TRAC VC
At TRAC VC
09 Hydraulic
0900 General instructions for the hydraulic installation
General indications of the hydraulic installation
Work preparation
special tool
Fill/bleed the hydraulic system
0905 Hydraulic oil tank
Hydraulic oil tank (old)
Technical instructions
Work preparation
special tool
Disassemble
Generate negative pressure in the hydraulic oil tank
Hydraulic oil level sensor
Hydraulic oil tank (new)
Technical instructions
Work preparation
special tool
Disassemble
Change the return filter
Disassemble
Generate negative pressure in the hydraulic oil tank
Hydraulic oil level sensor
0910 Bombs
Working hydraulic system pump
Technical instructions
Work preparation
special tool
Disassemble
Adjust operating pressure
Adjust system pressure
Additional hydraulic circuit pump
Technical instructions
Work preparation
special tool
Disassemble
Additional hydraulic circuit pump
Technical instructions
Work preparation
special tool
Disassemble
0920 Valves
Valve block
Technical instructions
Work preparation
special tool
Rotary shaft lock valve block
Technical instructions
Work preparation
special tool
Assembly instructions
Valve block of the additional control unit rear
Technical instructions
Work preparation
special tool
Disassemble
Valve block of the front additional control unit
Technical instructions
Work preparation
special tool
Assembly instructions
0940 Hydraulic Performance Installation
Torsion absorber, hydraulic performance installation
Technical instructions
Disassemble
Cardan shaft, hydraulic performance installation
Technical instructions
Disassemble
10 Install. electrical/electronic
1000 General electrical installation
General indications of the electrical installation
special tool
1005 Power supply
Technical instructions
Assembly instructions
1010 Central electrical system
central electrical system
Technical instructions
Assembly instructions
1012 Modules / sensors
radar sensor
Technical instructions
Assembly instructions
1030 On-board computer / display devices
Technical instructions
Disassemble
1035 Multifunctional handle/lever
gear lever
Technical instructions
Work preparation
Disassemble
Control desk
Technical instructions
Disassemble
12 Driver’s cab/platform
1205 Cab suspension
Cab suspension
Technical instructions
Work preparation
Disassemble
Cab suspension
Technical instructions
Work preparation
Disassemble
Adjust the pressure regulating valve
lifting tower
Technical instructions
Work preparation
Disassemble
Lift tower valve block
Technical instructions
Work preparation
special tool
Assembly instructions
Hydraulic cylinder unlock cabin.
Technical instructions
Work preparation
Assembly instructions
1210 Cabin
Technical instructions
Work preparation
special tool
Disassemble
repair position
Technical instructions
Work preparation
repair position
Technical instructions
Work preparation
special tool
Front wiper motor
Technical instructions
Disassembly with laminated safety glass
Assembly with laminated safety glass
Disassembly with tempered glass
Mounting with tempered glass
Side wiper motor
Technical instructions
Disassemble
Rear wiper motor
Technical instructions
Disassemble
Technical instructions
Work preparation
Disassemble
1230 Seat
Driver’s seat
Technical instructions
Disassemble
1235 Cabin heating
Heat exchanger
Technical instructions
special tool
Disassemble
cabin fan
Technical instructions
Disassemble
Check valve
Technical instructions
Work preparation
special tool
Assembly instructions
1240 Air conditioning equipment
General information about air conditioning installation
Technical instructions
special tool
Start up
Aspirate/refill coolant
Sweep the air conditioning equipment
MATIC A/C Sensors
Technical instructions
Disassemble
MATIC A/C Module
Technical instructions
Disassemble
Air conditioning compressor
Technical instructions
Disassemble
Condenser
Technical instructions
Disassemble
Condenser
Technical instructions
Disassemble
Vaporizer
Technical instructions
Disassemble
Expansion valve
Technical instructions
Work preparation
Disassemble
Filter dryer
Technical instructions
Disassemble
Filter dryer
Technical instructions
Disassemble
Thermostat
Technical instructions
Disassemble
80 Attached parts, machine casing
8005 Frame / table
axle bridge
Technical instructions
Work preparation
Crossbars
Technical instructions
Work preparation
Technical instructions
Work preparation
Assembly instructions
8015 Rise
Technical instructions
Work preparation
Disassemble
central access
Technical instructions
Work preparation
Disassemble
8025 Coverings / hoods
engine hood
Technical instructions
Work preparation
Disassemble
engine hood
Technical instructions
Work preparation
Disassemble
Engine hood frame
Technical instructions
Work preparation
Disassemble
Warehouse box
Technical instructions
Work preparation
Disassemble
Vehicle Underbody Coverage
Technical instructions
Disassemble
00 0300 670 8.pdf:
Repair manual
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this repair manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Radial shaft seal rings
Hose clamps
Tightening torques
Hose orientation
Auxiliary assembly material
Assembly tools
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Diaphragm accumulator (pressure accumulator) based on factory regulations CLAAS CN 24 0403
Signaling
Operational means
Service and assembly
Changing the gas filling
special tool
Joint surface work
Replacement parts
Consumables
Welding work
ESD protection measures
special tool
ESD protection measures
Instructions for testing and repair
Tightening torques
Types of screw connections according to CLAAS CN 02 5000 factory regulations
Screwdriving case description
Tolerance class
Tightening prescription
Tightening torques for ISO metric thread
Tightening torques for metric fine threads
Tightening torques for hydraulic threadings with adjusting ring
Tightening torques for pipe threads with sealing cone connection and hydraulic connections with soft ring seal
Tightening torques for bulkhead fitting nuts, straight and angled
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for threaded fittings of the SDS hydraulic system form F and sealing screw
Tightening torques for threaded fittings of the SDS hydraulic installation form H
Tightening torques for form E plug screws
Tightening torques for threaded fittings of the hydraulic installation form C, conical thread
Tightening torques for threaded fittings of the SDE hydraulic installation form F, adjustable direction
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for pipe supports with O-ring and union nuts
Tightening torques for threaded grub screws / diaphragms
Tightening torques for grub screws and special screws
Tightening torques for hydraulic parts
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly instructions
Helical thread tightening clamps
Helical thread tightening clamps with Belleville springs
Hose clamps with round bolt
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
Especially important
Danger symbols
Prescriptions to avoid accidents with personal injuries
General information
Check, adjustment and repair work
Engine operation
Lifted loads
Work on pipes and hoses
Work on the Common Rail system
Electrical installation work
Work in the hydraulic installation
Electric welding
paint jobs
Work with urea solution
Tips on how to avoid damage and premature wear
General indications
Limitation of liability
General indications
Immobilization and storage
Prescriptions to avoid damage to health and the environment
Prevention measures to protect against health and environmental damage
Disposal of consumables and auxiliary consumables
Instructions for working on the diesel engine
Protection against accidents
Cleaning
Assembly instructions
Engine check
Commissioning after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Engine characteristic data
OM 470 LA
OM 471 LA
OM 473 LA
Engine Description
engine components
Actuators
Power-on sequence
turn the engine
special tool
Special tool with motor mounted
Turn the engine in assembled state
Turn the engine in disassembled state
Place the engine at the top dead center of the ignition
Place the engine at top dead center of the ignition: Disassemble
0105 Engine suspension
Hooking rings
Technical instructions
Hooking rings
Technical instructions
0110 Engine casing
Technical instructions
special tool
Disassemble
Front crankshaft gasket
Technical instructions
special tool
Disassemble
Install the cassette seal ring
Rear crankshaft gasket
Technical instructions
special tool
Disassemble
Housing cover
Technical instructions
Disassemble
control box
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
0115 Engine propulsion
Technical instructions
special tool
Disassemble
Measure the overhang
Check test pressure
Connecting rod
Technical instructions
special tool
Disassemble
Cylinder shirt
Technical instructions
special tool
Disassemble
Measure the overhang
Measure the cylinder bore
Crankshaft
Technical instructions
special tool
Disassemble the crankshaft
Check the crankshaft
Install the crankshaft
crankshaft main bearing
Technical instructions
special tool
Disassemble
Renew the main bearing of the calibrated bearing cover
Renew the main bearing of the calibrated bearing cover
Renew the crankshaft main bearing
Renew the crankshaft main bearing
Renew the main bearing of the calibrated bearing cover
Vibration damper
Technical instructions
special tool
Disassemble
flywheel
Technical instructions
special tool
Disassemble
0120 Cylinder head / valves / distributor wheel
cylinder head cover
Technical instructions
Disassemble
Intermediate frame
Technical instructions
Disassemble
camshaft housing
Claas Repair Manual PDF