Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023

Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023 - Image 2

Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023 - Image 3

Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023 - Image 4

Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023 - Image 5

clark c60 d c70 d c80 d c80d900 c60 l c70 l c75 l service manual sm 1023 2

clark c60 d c70 d c80 d c80d900 c60 l c70 l c75 l service manual sm 1023 3

Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023

$30.00

Type Of Manual: Service Manual
Manual ID: SM -1023
Format: PDF
Size: 87.6MB
Number of Pages: 1373
Serial Number:
Deutz (EMR4 T4), GM (T4, T3, T0), Iveco (T3)

Category: Clark Service Manual PDF

Model List:
- C60 D
- C70 D
- C80 D
- C80D900
- C60 L
- C70 L
- C75 L

1. SM1023
2. CONTENTS
3. GROUP SA SAFE MAINTENANCE
3.1. Section 1 Safety
3.2. Section 2 Lifting, Jacking, and Blocking the Truck
3.3. Section 3 Towing
4. GROUP PS PERIODIC SERVICE
4.1. Section 1 Maintenance Schedules
4.2. Section 2 The Planned Maintenance Program
5. GROUP 00 (DIVECO) DIESEL ENGINE (Tier 3)
5.1. Section 1 GENERAL SPECIFICATIONS
5.2. Section 2 Fuel
5.3. Section 3 DUTY INDUSTRIAL APPLICATION
5.4. Section 4 OVERHAUL AND TECHNICAL SPECIFICATIONS
5.5. Section 5 TOOLS
5.6. Section 6 Engine Replacement
6. GROUP 00 (DDEUTZ) ENGINE (DEUTZ Tier 4)
6.1. Section 1 General
6.2. Section 2 Servicing and Maintenance Work
6.3. Section 3 Removing and Installing
6.4. Section 4 Special Tools
7. GROUP 00(L) ENGINE (GM V6 4.3L)
7.1. Section 1 ENGINE REMOVAL AND REPLACEMENT
7.2. Section 2 4.3 LITER V6 ENGINE REPAIR PROCEDURES
7.3. Section 3 COOLING SYSTEM
8. GROUP 01 ENGINE COOLING SYSTEM
8.1. Section 1 Engine Cooling System Specifications and Description
8.2. Section 2 Engine Cooling System Troubleshooting
8.3. Section 3 Engine Cooling System Testing and Maintenance
8.4. Section 4 Radiator Removal and Replacemant
9. GROUP 02 (LPTIER3) MI07 LP SYSTEM (GM V6 4.3)
9.1. Section 0 REGULATORY COMPLIANCE
9.2. Section 1 LPG SYSTEM OVERVIEW
9.3. Section 2 SPECIFICATIONS
9.4. Section 3 RECOMMENDED MAINTENANCE
9.5. Section 4 INSTALLATION PROCEDURES
9.6. Section 5 TESTS AND ADJUSTMENTS
9.7. Section 6 BASIC TROUBLESHOOTING
9.8. Section 7 ADVANCED DIAGNOSTICS
9.9. Section 8 PARTS DESCRIPTION
10. GROUP 02 (GMTIER4) PSI FUEL SYSTEM (GM V6 4.3)
10.1. Section 1 General Information
10.2. Section 2 Maintenance
10.3. Section 3 LPG Fuel System
10.4. Section 4 GASOLINE Fuel System
10.5. Section 5 Fuel System Diagnosis
10.6. Section 6 Electrical Section
10.7. Section 7 Definitions
11. GROUP 03 INTAKE AND EXHAUST SYSTEM
11.1. Section 1 Intake and Exhaust Systems Specifications and Description
11.2. Section 2 Intake System Troubleshooting
11.3. Section 3 Intake System Service
11.4. Section 4 Exhaust Systems
12. GROUP 07 TRANSMISSION Model 3WG94EC (for Diesel truck)
12.1. Section 1 LAYOUT 3WG94EC
12.2. Section 2 Measuring Points And Connections
12.3. Section 3 Disassembly
12.4. Section 4 Reassembly
12.5. Section 5 Transmission Removal and Installation
12.6. Section 6 AEB Setting of T/M Controller Clutch Inching Calibration
12.7. Section 7 Troubleshooting
13. GROUP 08 TRANSMISSION (T12313 MODEL) (FOR LPG TRUCK)
13.1. Section 1 DISASSEMBLY
13.2. Section 2 DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH
13.3. Section 3 DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH
13.4. Section 4 DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
13.5. Section 5 REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
13.6. Section 6 CLEANING AND INSPECTION
13.7. Section 7 TROUBLESHOOTING PROCEDURES
13.8. Section 8 TRANSMISSION CONTROLLER
13.9. Section 9 TRANSMISSION REMOVAL AND INSTALLATION
14. GROUP 13 ELECTRICAL SYSTEM
14.1. Section 1 Cautions for working on the electrical system
14.2. Section 2 Electrical system Specifications and features
14.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
14.4. Section 4 Instrument Pod
14.5. Section 5 Air Conditioning System (Option)
15. GROUP 20 (D) DRIVE AXLE (for Diesel truck)
15.1. Section 1 System Operation
15.2. Section 2 Differential Carrier Assy
15.3. Section 3 Drive Axle
15.4. Section 4 Problem and Cause
15.5. Section 5 Drive Axle Disassembly and Reassembly
15.6. Section 6 Transmission Removal and Installation
16. GROUP 21 (L) DRIVE AXLE (for LPG truck)
16.1. Section 1 System Operation
16.2. Section 2 Differential Carrier Assy
16.3. Section 3 Drive Axle
16.4. Section 4 Problem and Cause
16.5. Section 5 Disassembly and Reassembly of Drive Axle
16.6. Section 6 Transmission Removal and Installation
17. GROUP 22 WHEELS AND TIRES
17.1. Section 1 Wheels and Tires Specifications and Description
17.2. Section 2 Pneumatic Wheels and Tires
18. GROUP 23 BRAKE SYSTEM
18.1. Section 1 Braking / Inching System Specifications and Description
18.2. Section 2 Service Brake Troubleshooting
18.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
18.4. Section 4 Brake System Bleeding
18.5. Section 5 Brake Valve Service
18.6. Section 6 Parking Brake Service
19. GROUP 25 STEERING COLUMN AND GEAR
19.1. Section 1 Steering System Specifications and Description
19.2. Section 2 Steering System Troubleshooting
19.3. Section 3 Steering Column and Component Removal and Replacement
19.4. Section 4 Steering System Relief Pressure Check and Adjustment
19.5. Section 5 Steering Gear Overhaul
20. GROUP 26 STEER AXLE
20.1. Section 1 Steer Axle Specifications and Description
20.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
20.3. Section 3 Steer Axle Removal and Replacement
20.4. Section 4 Steer Axle Overhaul
20.5. Section 5 Steer Cylinder Removal and Replacement
20.6. Section 6 Steer Cylinder Overhaul
21. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
21.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
21.2. Section 2 Main Hydraulic Pump Troubleshooting
21.3. Section 3 Main Hydraulic Removal and Installation
22. GROUP 31 HYDRAULIC CONTROL VALVE
22.1. Section 1 Operation of Hydraulic Control Valve
22.2. Section 2 Hydraulic Circuit
22.3. Section 3 Disassembling Hydraulic Valve
22.4. Section 4 Assembling Hydraulic Control Valve
22.5. Section 5 Hydraulic System Pressure Checks and Adjustments
22.6. Section 6 Hydraulic Control Valve Removal and Replacement
22.7. Section 7 Testing Hydraulic Valve
22.8. Section 8 EHL Valve Disassembly and Assembly
23. GROUP 32 TILT CYLINDERS
23.1. Section 1 Tilt Cylinder Specifications and Description
23.2. Section 2 Tilt Cylinder Checks and Adjustments
23.3. Section 3 Tilt Cylinder Removal and Replacement
23.4. Section 4 Tilt Cylinder Overhaul
24. GROUP 34 UPRIGHTS
24.1. Section 1 Upright Specifications and Description
24.2. Section 2 Troubleshooting
24.3. Section 3 Upright Inspection
24.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
24.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
24.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
24.7. Section 7 Fork and Carriage Removal and Replacement
24.8. Section 8 Upright Removal and Replacement
25. GROUP 38 COUNTERWEIGHT AND CHASSIS
25.1. Section 1 Counterweight Specifications and Description
25.2. Section 2 Counterweight Removal and Replacement
25.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
25.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
25.5. Section 5 Operators Seat Removal and Replacement
26. GROUP 40 SPECIFICATIONS
26.1. Section 1 Nameplates and Decals
26.2. Section 2 General Specifications
26.3. Section 3 Hydraulic Fitting Tightening Procedure

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