Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328

Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328 - Image 2

Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328 - Image 3

Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328 - Image 4

Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328 - Image 5

clark c60 d c70 d c80 d c80d900 service manual sm 1328 2

clark c60 d c70 d c80 d c80d900 service manual sm 1328 3

Clark C60 D, C70 D, C80 D, C80D900 Service Manual SM-1328

$30.00

Type Of Manual: Service Manual
Manual ID: SM-1328
Format: PDF
Size: 66.9MB
Number of Pages: 728
Serial Number:
Deutz (EMR5 T4)

Category: Clark Service Manual PDF

Model List:
- C60 D
- C70 D
- C80 D
- C80D900

1. SM1328
2. Contents
3. Group SA Safe Maintenance
3.1. Section 1 Safety
3.2. Section 2 Lifting, Jacking, and Blocking the Truck
3.3. Section 3 Towing
4. Group PS Periodic Service
4.1. Section 1 Maintenance Schedules
4.2. Section 2 The Planned Maintenance Program
5. Group 00 Engine (Deutz EMR5 Tier 4)
5.1. Section 1 General
5.2. Section 2 Servicing and Maintenance Work
5.3. Section 3 Removing and Installing
5.4. Section 4 Special Tools
6. Group 01 Engine Cooling System
6.1. Section 1 Specifications and Description
6.2. Section 2 Troubleshooting
6.3. Section 3 Testing and Maintenance
6.4. Section 4 Radiator Removal and Replacement
7. Group 03 Intake and Exhaust System
7.1. Section 1 Specifications and Description
7.2. Section 2 Troubleshooting
7.3. Section 3 Intake System Service
7.4. Section 4 Exhaust Systems
8. Group 07 Transmission (ZF 3WG94EC)
8.1. Section 1 Layout (3WG94EC)
8.2. Section 2 Measuring Points and Connections
8.3. Section 3 Disassembly
8.4. Section 4 Reassembly
8.5. Section 5 Removal and Installation
8.6. Section 6 AEB Setting of T/M Controller Clutch Inching Calibration
8.7. Section 7 Troubleshooting
9. Group 13 Electrical System
9.1. Section 1 Cautions for Working on the Electrical System
9.2. Section 2 Specifications and Features
9.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
9.4. Section 4 Instrument Pod
9.4.1. Deutz Engine Error Codes
9.5. Section 5 Air Conditioning System (Option)
10. Group 20 Drive Axle
10.1. Section 1 System Operation
10.2. Section 2 Differential Carrier Assembly
10.3. Section 3 Drive Axle
10.4. Section 4 Problem and Cause
10.5. Section 5 Disassembly and Reassembly
10.6. Section 6 Removal and Installation
11. Group 22 Wheels and Tires
11.1. Section 1 Specifications and Description
11.2. Section 2 Pneumatic Wheels and Tires
12. Group 23 Brake System
12.1. Section 1 Brake / Inching System Specifications and Description
12.2. Section 2 Troubleshooting
12.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
12.4. Section 4 Brake System Bleeding
12.5. Section 5 Brake Valve Service
12.6. Section 6 Parking Brake Service
13. Group 25 Steering Column and Gear
13.1. Section 1 Specifications and Description
13.2. Section 2 Steering System Troubleshooting
13.3. Section 3 Steering Column and Component Removal and Replacement
13.4. Section 4 Steering System Relief Pressure Check and Adjustment
13.5. Section 5 Steering Gear Overhaul
14. Group 26 Steer Axle
14.1. Section 1 Specifications and Description
14.2. Section 2 Wheel Bearing Maintenance and Adjustment
14.3. Section 3 Removal and Replacement
14.4. Section 4 Overhaul
14.5. Section 5 Steer Cylinder Removal and Replacement
14.6. Section 6 Steer Cylinder Overhaul
15. Group 29 Hydraulic Sump, Filters, and Pump
15.1. Section 1 Specifications and Description
15.2. Section 2 Main Hydraulic Pump Troubleshooting
15.3. Section 3 Main Hydraulic Pump Removal and Installation
16. Group 31 Hydraulic Control Valve
16.1. Section 1 Operation of Hydraulic Control Valve
16.2. Section 2 Hydraulic Circuit
16.3. Section 3 Disassembling Hydraulic Valve
16.4. Section 4 Assembling Hydraulic Valve
16.5. Section 5 Hydraulic System Pressure Checks and Adjustments
16.6. Section 6 Hydraulic Control Valve Removal and Replacement
16.7. Section 7 Testing Hydraulic Valve
16.8. Section 8 EHL Valve Disassembly and Assembly
17. Group 32 Tilt Cylinders
17.1. Section 1 Specifications and Description
17.2. Section 2 Checks and Adjustments
17.3. Section 3 Removal and Replacement
17.4. Section 4 Overhaul
18. Group 34 Uprights
18.1. Section 1 Specifications and Description
18.2. Section 2 Troubleshooting
18.3. Section 3 Upright Inspection
18.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
18.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
18.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
18.7. Section 7 Fork and Carriage Removal and Replacement
18.8. Section 8 Upright Removal and Replacement
19. Group 38 Counterweight and Chassis
19.1. Section 1 Specifications and Description
19.2. Section 2 Counterweight Removal and Replacement
19.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
19.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
19.5. Section 5 Operator s Seat Removal and Replacement
20. Group 40 Specifications
20.1. Section 1 Nameplates and Decals
20.2. Section 2 General Specifications
20.3. Section 3 Hydraulic Fitting Tightening Procedure

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