Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058

Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058 - Image 2

Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058 - Image 3

Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058 - Image 4

Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058 - Image 5

clark cgc 40 cgc 50 cgc 55 cgc 60 cgc 70 service manual sm 1058 2

clark cgc 40 cgc 50 cgc 55 cgc 60 cgc 70 service manual sm 1058 3

Clark CGC 40, CGC 50, CGC 55, CGC 60, CGC 70 Service Manual SM-1058

$30.00

Type Of Manual: Service Manual
Manual ID: SM-1058
Format: PDF
Size: 64.8MB
Number of Pages: 844
Serial Number:
PSI (T4)

Category: Clark Service Manual PDF

Model List:
- CGC 40
- CGC 50
- CGC 55
- CGC 60
- CGC 70

1. SM1058
2. CONTENTS
3. GROUP SA SAFE MAINTENANCE
3.1. Section 1 Safety
3.2. Section 2 Lifting, Jacking, and Blocking the Truck
3.3. Section 3 Towing
4. GROUP PS PERIODIC SERVICE
4.1. Section 1 Maintenance Schedules
4.2. Section 2 The Planned Maintenance Program
5. GROUP 00 (LPSI 4X) ENGINE (LPG PSI 4X 4.3L)
5.1. Section 1 Engine Mechanical
5.2. Section 2 Diagnostic Information and Procedures
5.3. Section 3 Inspection, Removal and Installation
5.4. Section 4 Description and Operation
5.5. Section 5 PSI Fuel System
5.6. Section 6 Special Tools and Equipment
6. GROUP 01 COOLING SYSTEM
6.1. Section 1 Cooling System Specifications and Description
6.2. Section 2 Cooling System Troubleshooting
6.3. Section 3 Cooling System Testing and Maintenance
6.4. Section 4 Fan Belt Checks, Replacement, and Tensioning
6.5. Section 5 Radiator Removal and Replacemant
7. GROUP 03 INTAKE AND EXHAUST SYSTEM
7.1. Section 1 Intake and Exhaust Systems Specifications and Description
7.2. Section 2 Intake System Troubleshooting
7.3. Section 3 Intake System Service
7.4. Section 4 Exhaust Systems
8. GROUP 06 TRANSAXLE
8.1. Section 1 Transaxle Troubleshooting and Checks
8.2. Section 2 Transaxle Drain and Refill
8.3. Section 3 Transaxle Removal
8.4. Section 4 Transaxle Overhaul (H200 Transmission)
8.5. Section 5 Control Valve Replacement and Overhaul
9. GROUP 12 IGNITION SYSTEM
9.1. Section 1 Ignition Specifications and Description
9.2. Section 2 Ignition System Troubleshooting
9.3. Section 3 Ignition System Inspection, Timing, and Repair
10. GROUP 13 INSTRUMENT POD
10.1. Section 1 Instrument Pod Description and Specifications
10.2. Section 2 Instrument Pod Troubleshooting
10.3. Section 3 Instrument Pod Removal and Installation
11. GROUP 14 ELECTRICAL SYSTEM
11.1. Section 1 Electrical Specifications and Wiring Diagrams
11.2. Section 2 Starter and Battery Troubleshooting
12. GROUP 20 DRIVE AXLE
12.1. Section 1 Axle End Lubrication
12.2. Section 2 Axle End Removal
12.3. Section 3 Axle End Overhaul
12.4. Section 4 Differential Overhaul
13. GROUP 22 WHEELS AND TIRES
13.1. Section 1 Wheels and Tires Specifications and Description
13.2. Section 2 Cushion Wheels and Tires
14. GROUP 23 BRAKE SYSTEM
14.1. Section 1 Braking/Inching Specifications and Description
14.2. Section 2 Service Brake Troubleshooting
14.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
14.4. Section 4 Brake System Bleeding
14.5. Section 5 Brake Valve Service
14.6. Section 6 Disc Brake Inspection and Overhaul
14.7. Section 7 Parking Brake Service
15. GROUP 25 STEERING COLUMN AND GEAR
15.1. Section 1 Steering System Specifications and Description
15.2. Section 2 Steering System Troubleshooting
15.3. Section 3 Steering Column and Component Removal Replacement
15.4. Section 4 Steering System Relief Pressure Check and Adjustment
15.5. Section 5 Steering Gear Overhaul
16. GROUP 26 STEER AXLE
16.1. Section 1 Steer Axle Specifications and Description
16.2. Section 2 Steer Axle Lubrication and Adjustment
16.3. Section 3 Steer Axle Removal and Replacement
16.4. Section 4 Steer Axle Overhaul
16.5. Section 5 Steer Cylinder Removal and Replacement
16.6. Section 6 Steer Cylinder Overhaul
17. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
17.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
17.2. Section 2 Main Hydraulic Pump Troubleshooting
17.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
17.4. Section 4 Hydraulic Pump Removal and Replacement
17.5. Section 5 Hydraulic Pump Overhaul
18. GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
18.1. Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
18.2. Section 2 Hydraulic System Schematic
18.3. Section 3 Hydraulic System Troubleshooting
18.4. Section 4 Hydraulic System Pressure Checks and Adjustments
18.5. Section 5 Hydraulic Control Valve Removal and Replacement
18.6. Section 6 Hydraulic Control Valve Overhaul
19. GROUP 32 TILT CYLINDERS
19.1. Section 1 Tilt Cylinder Specifications and Description
19.2. Section 2 Tilt Cylinder Checks and Adjustments
19.3. Section 3 Tilt Cylinder Removal and Replacement
19.4. Section 4 Tilt Cylinder Overhaul
20. GROUP 34 UPRIGHTS
20.1. Section 1 Upright Specifications and Description
20.2. Section 2 Troubleshooting
20.3. Section 3 Upright Inspection
20.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
20.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
20.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
20.7. Section 7 Fork and Carriage Removal and Replacement
20.8. Section 8 Upright Removal and Replacement
20.9. Section 9 CGC 60/70 Upright 10,000 to 20,000 lbs Upright
21. GROUP 38 COUNTERWEIGHT AND CHASSIS
21.1. Section 1 Counterweight Specifications and Description
21.2. Section 2 Counterweight Removal and Replacement
21.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
21.4. Section 4 Floorboard, Cowl Covers, Radiator Cover, and Seat Deck Removal and Replacement
21.5. Section 5 Operators Seat Removal and Replacement
22. GROUP 40 SPECIFICATIONS
22.1. Section 1 Nameplates and Decals
22.2. Section 2 General Specifications
22.3. Section 3 Hydraulic Fitting Tightening Procedure

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