Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638

Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638 - Image 2

Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638 - Image 3

Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638 - Image 4

Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638 - Image 5

clark cmp 15 18 20 25 30 service manual sm 638 2

clark cmp 15 18 20 25 30 service manual sm 638 3

Clark CMP 15, 18, 20, 25, 30 Service Manual SM-638

$30.00

Type Of Manual: Service Manual
Manual ID: SM-638
Format: PDF
Size: 14.2MB
Number of Pages: 281

Category: Clark Service Manual PDF

Model List:
- CMP 15
- CMP 18
- CMP 20
- CMP 25
- CMP 30

1. Title Page
2. Use of this Manual
3. Contents
4. GROUP SA, SAFE MAINTENANCE
4.1. Section 1. Safety
4.2. Section 2, Lifting, Jacking, and Blocking
4.2.1. Safe Parking
4.2.2. Lifting, Blocking, and Jacking Points
4.2.3. Raising Drive Wheels Off Floor
4.2.4. Raising Truck with a Hoist
4.2.5. Blocking the Upright In Raised Position
4.2.6. Raising Rear of Truck
4.2.7. Raising Entire Truck
4.2.8. Shipping TieDown Instructions
4.3. Section 3, Towing
5. PERIODIC SERVICE
5.1. Section 1, Maintenance Schedules
5.2. Section 2, Planned Maintenance Program
5.2.1. Introduction to Planned Maintenance
5.2.2. PM Intervals
5.2.3. The PM Form
5.2.4. The Basic PM Procedures
5.2.5. Recommended PM Task Chart
5.2.6. Visual Inspection
5.2.7. Functional Tests
5.2.8. Upright and Tilt Cylinder Lubrication
5.2.9. Fluid Checks
5.2.10. Critical Fastener Torque Checks
5.3. Section 3, The PM Form
6. GROUP 00, ENGINE
6.1. Section 1, Engine Specifications
6.2. Section 2, Engine Troubleshooting
6.3. Section 3, Engine Oil
6.4. Section 4, Engine TuneUp
6.5. Section 5, RPM, Vacuum, and Stall Tests
6.5.1. Introduction
6.5.2. Test Procedures
6.6. Section 6, Compression Checks
6.7. Section 7, Engine Removal and Installation
6.8. Section 8, Engine Overhaul
6.8.1. GENERAL INFORMATION
6.8.2. Overhaul Specifications
6.8.3. Service Precautions
6.8.4. Sealant Specifications
6.8.5. Tightening Method for Permanently Yielding Bolts
6.8.6. Special Tools
6.8.7. OVERHAUL PROCEDURES
6.8.8. Timing Belt
6.8.9. Intake Manifold and Thermostat
6.8.10. Exhaust Manifold and Water Pump
6.8.11. Rocker Arms and Camshaft
6.8.12. Cylinder Head and Valves
6.8.13. Front Case, Silent Shaft and Oil Pan
6.8.14. Piston and Connecting Rod
6.8.15. Crankshaft, Flywheel, and Drive Plate
7. GROUP 01, COOLING SYSTEM
7.1. Section 1, Cooling System Specifications and Description
7.2. Section 2, Cooling System Troubleshooting
8. GROUP 02, FUEL SYSTEM
8.1. Section 1. LPG Fuel System
8.1.1. Description
8.1.2. Maintenance
8.1.3. Idle Air Fuel Adjustment
8.1.4. Power Adjustment
8.1.5. Carburetor Overhaul
8.1.6. Vapor Regulator Overhaul
8.1.7. Air Intake System
8.2. Section 2, Gasoline Fuel System
8.2.1. Carburetor Specifications
8.2.2. Idle Speed Adjustment
8.2.3. Removal/Installation
8.2.4. Carburetor Overhaul
9. GROUP 06, TRANSAXLE
9.1. Section 1, Transaxle Specifications and Description
9.2. Section 2, Transmission Checks and Troubleshooting
9.2.1. Introduction to Transmission Troubleshooting
9.2.2. Troubleshooting Procedures
9.3. Section 3, Transaxle Removal and Replacement
9.3.1. Transaxle Removal
9.3.2. Transaxle Installation
9.4. Section 4, Transaxle Overhaul
9.4.1. Transaxle Disassembly
9.4.2. Differential Disassembly
9.4.3. Clutch Disassembly
9.4.4. Clutch Assembly
9.4.5. Brake Adjustment
9.4.6. Differential Assembly
9.4.7. Transaxle Assembly
10. GROUP 12, IGNITION SYSTEM
10.1. Section 1, Ignition System Specifications and Description
10.2. Section 2, Ignition System Troubleshooting
10.2.1. Troubleshooting Tests
10.2.2. Troubleshooting Chart
10.3. Section 3, Ignition System Inspection, Adjustment, and Timing
10.3.1. Distributor Inspection and Air Gap
10.3.2. Spark Plug Wire Inspection
10.3.3. Spark Plug Inspection and Replacement
10.3.4. Ignition Coil Tests
10.3.5. Ignition Timing Checks and Adjustment
10.4. Section 4, Distributor Overhaul
11. GROUP 14, ELECTRICAL
11.1. Section 1, Circuit Diagram
11.2. Section 2, Starter Maintenance and Overhaul
11.2.1. External Inspection
11.2.2. Installation and Removal
11.2.3. Bench Tests and Adjustments
11.2.4. Over haul
11.2.5. Parts Inspection
11.2.6. Armature Tests
11.3. Section 3, Alternator Maintenance and
11.3.1. External Inspection
11.3.2. Installation and Removal
11.3.3. Overhaul
11.3.4. Inspection
11.4. Section 4, Instrument Pod
12. GROUP 22, WHEELS AND TIRES
12.1. Section 1, Specifications and Description
12.2. Section 2, Cushion Wheels and Tires
12.2.1. General Cushion Tire Maintenance and Inspection
12.2.2. Drive Wheel Removal/Installation
12.2.3. Steer Wheel Removal/Installation
12.2.4. Cushion Tire Replacement
12.3. Section 3, Pneumatic Wheels and Tires
12.3.1. Pneumatic Tire Maintenance Precaution
12.3.2. General Tire Maintenance, Inspection, and Repair
12.3.3. Wheel Dismounting and Remounting
12.3.4. Wheel Disassembly and Tire Removal
12.3.5. Tire Replacement and Wheel Reassembly
12.3.6. TiretoWheel Mounting
12.3.7. Filling Tires with Air
12.3.8. Filling Tires with Nitrogen
12.3.9. Checking and Adjusting Tire Pressure
13. GROUP 23, BRAKES
13.1. Section 1, Brakes Specifications and Description
13.2. Section 2, Service and Inching Brakes
13.2.1. Pedals Adjustment
13.2.2. Brake Bleeding
13.2.3. Service Brakes Bleeding
13.2.4. Inching Brake Bleeding
13.2.5. Shoe Clearance Adjustment
13.2.6. Pedals and Masters Cylinders Removal and Installation
13.2.7. Brake Shoes Removal and Installation
13.3. Section 3, Parking Brake
14. GROUP 25/26, STEERING SYSTEM
14.1. Section 1, Steering System Specifications and Description
14.1.1. Specifications
14.1.2. Description
14.1.3. Schematic
14.1.4. Construction
14.1.5. Operation
14.2. Section 2, Steering System Troubleshooting
14.3. Section 3, Steering System Removals and Replacements
14.4. Section 4, Steering System Pressure Check and Adjustment
14.5. Section 5, Steering Unit Overhaul
14.6. Section 6, Priority Valve Overhaul
14.7. Section 7. Steer Cylinder Overhaul
15. GROUP 29/30, HYDRAULIC SYSTEM
15.1. Section 1, Hydraulic System Specifications
15.1.1. Hydraulic Schematic
15.2. Section 2, Hydraulic System Troubleshooting
15.2.1. Pressure Check and Adjustment
15.2.2. Control Valve Troubleshooting
15.2.3. Pump Troubleshooting
15.3. Section 3, Hydraulic Pump Overhaul
15.3.1. Pump Removal and Replacement
15.3.2. Assembly/Disassembly
15.3.3. Inspection and Assessment
15.3.4. StartUp
15.4. Section 4, Hydraulic Valve Overhaul
15.4.1. Removal and Replacement
15.4.2. Disassembly
15.4.3. Cleaning, Inspection, and Repair
15.4.4. Assembly
16. GROUP 34, UPRIGHT
16.1. Section 1, Upright Specifications and Description
16.2. Section 2, Upright Checks and Adjustments
16.2.1. Performing Visual Inspection
16.2.2. Checking Trunnion Mounts
16.2.3. Checking and Adjusting Carriage Side Roller
16.2.4. Checking Carriage and Mast Shim
16.2.5. Adjusting Standard Mast Shim
16.2.6. Adjusting Full Free Lift TwoStage Mast
16.2.7. Adjusting Full Free Lift ThreeStage
16.2.8. Checking and Adjusting Cylinder Racking
16.3. Section 3, Lift Chain Service
16.4. Section 4, Removals and Replacements
16.4.1. Removing and Installing Mast
16.4.2. Carriage Removal and Replacement
16.5. Section 5, Lift and Tilt Cylinder Overhaul
17. GROUP 38, COUNTERWEIGHT
17.1. Section 1. Specifications
17.2. Section 2. Inspection
17.3. Section 3. Removal and Replacement
18. GROUP 40, SPECIFICATIONS
18.1. Section 1, Specifications
18.1.1. Dimensions and Weights
18.1.2. Performance Specifications
18.1.3. Group Specifications
18.1.4. Fluids Specifications
18.1.5. Critical Torque Specifications CMP 15/18
18.1.6. Critical Torque Specifications CMP 20130
18.1.7. Standard Tightening Torque
18.1.8. Metric Conversion Chart
18.1.9. Hydraulic Fitting Tightening Procedure

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