Clark CMP 50, 60, 70 Service Manual SM-649

Clark CMP 50, 60, 70 Service Manual SM-649 - Image 2

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Clark CMP 50, 60, 70 Service Manual SM-649 - Image 5

clark cmp 50 60 70 service manual sm 649 2

clark cmp 50 60 70 service manual sm 649 3

Clark CMP 50, 60, 70 Service Manual SM-649

$30.00

Type Of Manual: Service Manual
Manual ID: SM-649
Format: PDF
Size: 52.0MB
Number of Pages: 411

Category: Clark Service Manual PDF

Model List:
- CMP 50
- CMP 60
- CMP 70

1. SM649 CMP50/60/70
2. Use of this Manual
3. Contents
4. GROUP SA SAFE MAINTENANCE
4.1. Section 1. Safety
4.2. Section 2. Lifting, Jacking, and Blocking
4.2.1. Safe Parking
4.2.2. Lifting, Blocking, and Jacking Points
4.2.3. Raising Drive Wheels Off Floor
4.2.4. Raising Truck with a Hoist
4.2.5. Blocking the Upright In Raised Position
4.2.6. Raising Rear of Truck
4.2.7. Raising Entire Truck
4.2.8. Shipping TieDown Instructions
4.3. Section 3. Towing
5. PERIODIC SERVICE
5.1. Section 1. Maintenance Schedules
5.1.1. Service Chart/Lubrication Points
5.1.2. Recommended Periodic Service Schedule
5.2. Section 2. The Planned Maintenance Program
5.2.1. Introduction to Planned Maintenance
5.2.2. The Basic PM Procedures
5.2.3. Visual Inspection
5.2.4. Functional Tests
5.2.5. Air Cleaning the Truck
5.2.6. Truck Chassis Inspection and Lubrication
5.2.7. Upright and Tilt Cylinder Lubrication
5.2.8. Lift Chain Lubrication
5.2.9. UndertheHood Inspection
5.2.10. Fluid Checks
5.2.11. Stall Test
5.2.12. Cranking Voltage Test
5.2.13. Critical Fastener Torque Checks
5.3. Section 3. The PM Form
6. GROUP 00 ENGINE
6.1. Lubrication Diagrams
6.2. Perkins WORKSHOP MANUAL
6.2.1. Contents
6.2.2. General information
6.2.3. Specifications
6.2.4. Cylinder head assembly
6.2.5. Piston and connecting rod assemblies
6.2.6. Crankshaft assembly
6.2.7. Timing case and drive assembly
6.2.8. Cylinder block assembly
6.2.9. Engines fitted with CAV fuel injection pumps
6.2.10. Lubrication system
6.2.11. Engines fitted with a rotary fuel injection pump
6.2.12. Cooling system
6.2.13. Flywheel and flywheel housing
6.2.14. Electrical equipment
6.2.15. Power steering pump
6.2.16. List of special tools
7. GROUP 01 COOLING SYSTEM
7.1. Section 1. Cooling System Specifications and Description
7.2. Section 2. Cooling System Troubleshooting
8. GROUP 06 TRANSMISSION
8.1. DISASSEMBLY / REASSEMBLY
8.1.1. DISASSEMBLY AND REASSEMBLY OF(IST) AND 2ND CLUTCH
8.1.2. DISASSEMBLY AND REASSEMBLY OF 3RD CLUTCH
8.1.3. DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
8.1.4. REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
8.1.5. DISASSEMBLY AND REASSEMBLY OF SPACER PLATE
8.1.6. DISASSEMBLY AND REASSEMBLY OF CONVERTER HOUSING
8.1.7. OUTPUT FLANGE OIL SEAL SLEEVE DISASSEMBLY AND REASSEMBLY
8.1.8. OUTPUT FLANGE AND PARKING BRAKE DISC
8.2. REASSEMBLY OF TRANSMISSION
8.2.1. ELECTRIC CONTROL VALVE ASSEMBLY
8.2.2. DRIVE PLATE INSTALLATION
8.2.3. TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
8.2.4. SPECIFICATIONS AND SERVICE DATAPOWER SHIFT TRANSMISSION AND TORQUE CONVERTER
8.2.5. LUBRICATION
8.3. SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
8.4. EXTERNAL PLUMBING AND PRESSURE CHECK POINTS
8.5. CLEANING AND INSPECTION
8.6. PARKING BRAKE LINING AND PISTON REPLACEMENT PROCEDURE
8.7. TROUBLESHOOTING GUIDE FOR THE TRANSMISSION
8.7.1. Stall Test
8.7.2. Transmission Pressure Checks
8.7.3. Mechanical Checks
8.7.4. Hydraulic Check
8.7.5. CONVERTER STALL PROCEDURE
8.7.6. TROUBLESHOOTING GUIDE
8.8. SPEED ASSEMBLY INSTRUCTION
8.9. ASSEMBLY NOTES
8.10. TORQUE SPECIFICATION FOR LUBRICATED OR PLATED SCREWS AND NUTS
9. GROUP 14 ELECTRICAL
9.1. Section 1. Electrical System Specifications and Circuit Diagram
9.2. Section 2. Instrument Pod
10. GROUP 20 DRIVE AXLE
10.1. Section 1. Drive Axle Specifications and Description
10.2. Section 2. Drive Axle Overhaul
10.2.1. Overhaul Specifications
10.2.2. Drive Axle Disassembly
10.2.3. Differential Disassembly
10.2.4. Drive Axle Cleaning
10.2.5. Drive Axle Inspection
10.2.6. Differential Reassembly
10.2.7. Drive Axe Reassembly
11. GROUP 22 WHEELS AND TIRES
11.1. Section 1. Wheels and Tires Specifications and Description
11.2. Section 2. Pneumatic Wheels and Tires
11.2.1. Pneumatic Tire Maintenance Precaution
11.2.2. General Tire Maintenance, Inspection, and Repair
11.2.3. Wheel Dismounting and Remounting
11.2.4. Drive and Steer Wheel Dismounting
11.2.5. Drive and Steer Wheel Remounting
11.2.6. DualDrive Wheel Dismounting
11.2.7. DualDrive Wheel Remounting
11.2.8. Wheel Disassembly and Tire Removal
11.2.9. Tire Replacement and Wheel Reassembly
11.2.10. TiretoWheel Mounting
11.2.11. Filling Tires with Air
11.2.12. Filling Tires with Nitrogen
11.2.13. Checking and Adjusting Tire Pressure
12. GROUP 23 BRAKES
12.1. Section 1. Brakes Specifications and Description
12.2. Section 2. Service and Inching Brakes
12.2.1. Pedals Adjustment
12.2.2. Brake Bleeding
12.2.3. Removal/Installation of Master Cylinders and Pedal Arramgement
12.2.4. Brake Valve Overhaul
12.2.5. Brake Shoe and Lining Replacement
12.2.6. Wheel Cylinder Inspection
12.2.7. Brake Drum Inspection
12.2.8. Automatic Adjuster
12.2.9. Special Brake Tools
12.3. Section 3. Parking Brake
12.3.1. Parking Brake Adjustment
12.3.2. Lever and Cable Installation
12.3.3. Parking Brake Lining and Piston Replacement
12.3.4. Parking Brake Adjustment
13. GROUP 25/26 STEERING SYSTEM
13.1. Section 1. Steering System Specifications and Description
13.1.1. Specifications
13.1.2. Description
13.1.3. Schematic
13.1.4. Construction
13.1.5. Operation
13.2. Section 2. Steering System Troubleshooting
13.3. Section 3. Steering System Removals and Replacements
13.4. Section 4. Steering System Pressure Check and Adjustment
13.5. Section 5. Steering Unit Overhaul
13.6. Section 6. Priority Valve Overhaul
13.7. Section 7. Steer Cylinder Overhaul
14. GROUP 29/30 HYDRAULIC SYSTEM
14.1. Section 1. Hydraulic System Specifications Schematic Diagram
14.2. Section 2. Hydraulic System Troubleshooting
14.2.1. Pressure Check and Adjustment
14.2.2. Control Valve Troubleshooting
14.3. Section 3. Hydraulic Pump Overhaul
14.3.1. Main and Auxiliary Pumps Removal and Replacement
14.3.2. Main and Auxiliary Pump Overhaul
14.4. Section 4. Hydraulic Valve Overhaul
14.4.1. Removal and Replacement
14.4.2. Description
14.4.3. Disassembly
14.4.4. Assembly
14.4.5. Inspection and Assessment
15. GROUP 34 UPRIGHT
15.1. Section 1. Upright Specifications and Description
15.2. Section 2. Upright Checks and Adjustments
15.2.1. Performing Visual Inspection
15.2.2. Checking and Adjusting Carriage Side Roller
15.2.3. Checking Carriage and Mast Shim
15.2.4. Adjusting Standard Mast Shim
15.2.5. Adjusting Full Free Lift TwoStage Mast Shim
15.2.6. Adjusting Full Free Lift ThreeStage Mast Shim
15.2.7. Checking and Adjusting Cylinder Racking
15.3. Section 3. Lift Chain Service
15.4. Section 4. Removals and Replacements
15.4.1. Removing and Installing Mast
15.4.2. Carriage Removal and Replacement
15.5. Section 5. Lift and Tilt Cylinder Overhaul
16. GROUP 38 COUNTERWEIGHT
16.1. Section 1. Specifications
16.2. Section 2. Inspection
16.3. Section 3. Removal and Replacement
17. GROUP 40 SPECIFICATIONS
17.1. Section 1. Specifications
17.1.1. Dimensions and Weight Specifications
17.1.2. Performance Specifications
17.1.3. Service Specifications by Group
17.1.4. Fluids Specifications
17.1.5. Critical Torque Specifications
17.1.6. Standard Tightening Torque
17.1.7. Metric Conversion Chart
17.1.8. Hydraulic Fitting Tightening Procedure

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