Clark E357 Service and Adjustment Manual SM-548

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Clark E357 Service and Adjustment Manual SM-548

$30.00

Type Of Manual: Service and Adjustment Manual
Manual ID: SM-548
Format: PDF
Size: 21.5MB
Number of Pages: 430

Category: Clark Service Manual PDF

Model List:
- E357

1. SERVICE MANUAL SM548
2. CONTENTS
3. FOREWORD
4. HOW TO USE THIS MANUAL
5. PICTORIAL INDEX
6. SAFETY AND OPERATIONAL CHECKS
7. RECOMMENDED PLANNED MAINTENANCE AND LUBRICATION SCHEDULE
8. SAFETY SIGNS AND SAFETY MESSAGES
9. USER SAFE MAINTENANCE PRACTICES
10. PM PLANNED MAINTENANCE PROGRAM
10.1. Visual Inspection
10.2. Functional Tests
10.3. Test Drive The Truck
10.4. Air Cleaning
10.5. Critical Fastener Torque Checks
10.6. LUBRICATION, FLUIDS AND FILTERS
11. BATTERY REMOVAL MAINTENANCE
11.1. BATTERY REMOVAL AND HANDLING
11.2. BATTERY MAINTENANCE
12. ACCELERATOR CONTROL
12.1. ACCELERATOR CONTROL DESCRIPTION
12.2. ACCELERATOR MAINTENANCE
12.3. ACCELERATOR CONTROL REMOVAL
12.4. ACCELERATOR CONTROL INSTALLATION
13. ELECTRIC MOTOR GENERAL MAINTENANCE
13.1. ELECTRIC MOTOR MAINTENANCE GENERAL PROCEDURES
13.2. MOTOR CLEANLINESS
13.3. MOTOR INSULATION
13.4. TEST FOR MOTOR INSULATION
13.5. BRUSH AND COMMUTATOR INSPECTION
14. DRIVE MOTOR
14.1. MOTOR DESCRIPTION
14.2. DRIVE MOTOR MAINTENANCE
14.3. DRIVE MOTOR REMOVAL
14.4. DRIVE MOTOR DISASSEMBLY
14.5. DRIVE MOTOR COMPONENTS INSPECTION
14.6. DRIVE MOTOR ASSEMBLY
14.7. DRIVE MOTOR INSTALLATION
15. LIFT PUMP MOTOR
15.1. LIFT PUMP MOTOR DESCRIPTION
15.2. LIFT PUMP MOTOR MAINTENANCE
15.3. LIFT PUMP MOTOR REMOVAL
15.4. LIFT PUMP MOTOR DISSEMBLY
15.5. LIFT PUMP MOTOR INSPECTION
15.6. LIFT PUMP MOTOR ASSEMBLY
15.7. LIFT PUMP MOTOR INSTALLATION
16. STEER PUMP MOTOR
16.1. STEER PUMP MOTOR DESCRIPTION
16.2. STEER PUMP MOTOR MAINTENANCE
16.3. STEER PUMP MOTOR REMOVAL
16.4. STEER PUMP MOTOR DISASSEMBLY
16.5. STEER PUMP MOTOR INSPECTION
16.6. STEER PUMP MOTOR ASSEMBLY
16.7. STEER PUMP MOTOR INSTALLATION
17. EV100S SEQUENCE OF OPERATION AND TROUBLESHOOTING
17.1. OPERATION SEQUENCE 1
17.2. OPERATION SEQUENCE 2
17.3. OPERATION SEQUENCE 3
17.4. OPERATION SEQUENCE 4
17.5. OPERATION SEQUENCE 5
17.6. OPERATION SEQUENCE 6
17.7. OPERATION SEQUENCE 7
17.8. OPERATION SEQUENCE 8
17.9. OPERATING SEQUENCE 9
17.10. OPERATION SEQUENCE 10
17.11. OPERATION SEQUENCE 11
17.12. OPERATION SEQUENCE 12
17.13. OPERATING SEQUENCE 13
17.14. RECOMMENDED TESTS
17.15. TEST EQUIPMENT
17.16. TEST PROCEDURES
17.17. SYMPTOMS
18. CONTROL PANEL
18.1. CONTROL PANEL DESCRIPTION
18.2. CONTROL PANEL MAINTENANCE
18.3. CONTROL PANEL TROUBLESHOOTING
18.4. CONTROL PANEL REMOVAL
18.5. CONTROL PANEL DISASSEMBLY
18.6. CONTACTOR INSPECTION
18.7. CONTROL PANEL ASSEMBLY
18.8. CONTROL PANEL INSTALLATION
19. EV100F SEQUENCE OF OPERATION AND TROUBLESHOOTING
19.1. OPERATION SEQUENCE 1
19.2. OPERATION SEQUENCE 2
19.3. OPERATIONS SEQUENCE 3
19.4. OPERATION SEQUENCE 4
19.5. OPERATION SEQUENCE 5
19.6. OPERATION SEQUENCE 6
19.7. OPERATION SEQUENCE 7
19.8. OPERATION SEQUENCE 8
19.9. OPERATION SEQUENCE 9
19.10. OPERATION SEQUENCE 10
19.11. OPERATION SEQUENCE 11
19.12. OPERATION SEQUENCE 12
19.13. OPERATION SEQUENCE 13
19.14. OPERATION SEQUENCE 14
19.15. OPERATION SEQUENCE 15
19.16. CHECKING COMPONENTS
19.17. RECOMMENDED TESTS
19.18. TEST EQUIPMENT
19.19. TEST PROCEDURES
19.20. SYMPTOM CHART
20. HIGH PERFORMANCE CONTROL PANEL
20.1. CONTROL PANEL DESCRIPTION
20.2. CONTROL PANEL MAINTENANCE
20.3. CONTROL TROUBLESHOOTING
20.4. CONTROL PANEL REMOVAL
20.5. CONTROL PANEL DISASSEMBLY
20.6. CONTACTOR INSPECTION
20.7. CONTROL PANEL ASSEMBLY
20.8. CONTROL PANEL INSTALLATION
21. EV100P SEQUENCE OF OPERATION AND TROUBLESHOOTING
21.1. OPERATION SEQUENCE 1
21.2. OPERATION SEQUENCE 2
21.3. OPERATIONS SEQUENCE 3
21.4. OPERATION SEQUENCE 4
21.5. OPERATION SEQUENCE 5
21.6. OPERATION SEQUENCE 6
21.7. OPERATION SEQUENCE 7
21.8. OPERATION SEQUENCE 8
21.9. OPERATION SEQUENCE 9
21.10. OPERATION SEQUENCE 10
21.11. CARD ADJUSTMENTS
21.12. CARD VOLTAGE CHECKS
21.13. PUMP CONTROL ADJUSTMENT
21.14. SYMPTOM CHART
22. PUMP CONTROL PANEL
22.1. CONTROL PANEL DESCRIPTION
22.2. CONTROL PANEL MAINTENANCE
22.3. CONTROL TROUBLESHOOTING
22.4. CONTROL PANEL REMOVAL
22.5. CONTROL PANEL DISSASSEMBLY
22.6. CONTACTOR INSPECTION
22.7. CONTROL PANEL ASSEMBLY
22.8. CONTROL PANEL INSTALLATION
23. SUPPLEMENT
23.1. EV100 LXT CONTROL PANEL
23.2. FUNCTION SETUP PROCEDURES
23.3. EV100LXT CONTROL PANEL
23.4. CHECKING COMPONENTS
23.5. REPLACEMENT OF EV100 COMPONENTS
24. DRIVE AXLE
24.1. GENERAL DESCRIPTION
24.2. DRIVE AXLE MAINTENANCE
24.3. DRIVE AXLE REMOVAL
24.4. DRIVE AXLE OVERHAUL
24.5. AXLE INSTALLATION
24.6. SM581 SUPPLEMENT
25. WHEELS AND TIRES
25.1. DRIVE STEER TIRE SPECIFICATIONS
25.2. DRIVE TIRE REPLACEMENT
25.3. STEER TIRE REPLACEMENT
26. BRAKE BLEEDING PROCEDURE
27. STEERING GEAR
27.1. STEERING GEAR DESCRIPTION
27.2. STEERING SYSTEM RELIEF PRESSURE CHECK
27.3. GEAR TROUBLESHOOTING
27.4. STEERING GEAR REMOVAL
27.5. STEERING GEAR DISASSEMBLY
27.6. STEERING GEAR PARTS INSPECTION
27.7. STEERING GEAR REASSEMBLY
27.8. STEERING GEAR INSTALLATION
28. POWER STEERING SYSTEM, STEER AXLE
28.1. POWER STEERING SYSTEM
28.2. STEERING SYSTEM RELIEF PRESSURE CHECK
28.3. STEER AXLE DESCRIPTION
28.4. STEER AXLE REMOVAL
28.5. STEER AXLE OVERHAUL
28.6. STEER AXLE INSTALLATION
29. POWER STEERING PUMP
29.1. GENERAL DESCRIPTION
29.2. POWER STEERING PUMP RELIEF PRESSURE CHECK
29.3. PUMP TROUBLESHOOTING
29.4. PUMP REMOVAL
29.5. PUMP DISASSEMBLY
29.6. PUMP ASSEMBLY
29.7. PUMP INSTALLATION
30. MAIN HYDRAULIC SYSTEM, LIFT PUMP
30.1. GENERAL DESCRIPTION
30.2. HYDRAULIC FLUID AND FILTER CHANGE
30.3. MAIN HYDRAULIC PUMP
30.4. HYDRAULIC PUMP TROUBLESHOOTING
30.5. PUMP REMOVAL
30.6. PUMP DISASSEMBLY
30.7. PUMP ASSEMBLY
30.8. PUMP INSTALLATION
31. MAIN HYDRAULIC VALVE
31.1. GENERAL DESCRIPTION
31.2. MAIN VALVE RELIEF PRESSURE CHECK ADJUSTMENT
31.3. MAIN VALVE REMOVAL
31.4. VALVE DISASSEMBLY
31.5. MAIN VALVE INSPECTION
31.6. MAIN VALVE ASSEMBLY
31.7. MAIN VALVE INSTALLATION
32. TILT CYLINDER
32.1. TILT CYLINDER ADJUSTMENT
32.2. TILT CYLINDER REMOVAL
32.3. TILT CYLINDER DISASSEMBLY
32.4. TILT CYLINDER INSPECTION
32.5. TILT CYLINDER ASSEMBLY
32.6. TILT CYLINDER INSTALLATION
33. UPRIGHT
33.1. UPRIGHT MAINTENANCE
33.2. UPRIGHT SHIM INSPECTION, TRIPLE STAGE
33.3. CARRIAGE SHIM INSPECTION TRIPLE STAGE
33.4. CARRIAGE SHIM INSTALLATION TRIPLE STAGE
33.5. TRIPLE STAGE SHIM DISSEMBLY
33.6. TRIPLE STAGE SHIM DISASSEMBLY
33.7. UPRIGHT TRIPLE STAGE REASSEMBLY
33.8. TRIPLE STAGE CYLINDER TROUBLESHOOTING
33.9. HYDRAULIC CYLINDER REPAIR TRIPLE STAGE
33.10. UPRIGHT LIFT CHAIN MAINTENANCE
33.11. UPRIGHT SHIM INSPECTION STANDARD
33.12. CARRIAGE SHIM INSPECTION STANDARD
33.13. CARRIAGE SHIM INSTALLATION STANDARD
33.14. UPRIGHT STANDARD SHIM DISASSEMBLY
33.15. UPRIGHT STANDARD REASSEMBLY
33.16. STANDARD TYPE CYLINDER TROUBLESHOOTING
33.17. UPRIGHT CYLINDER REPAIR STANDARD
34. COUNTERWEIGHT
34.1. COUNTERWEIGHT MAINTENANCE
34.2. COUNTERWEIGHT REMOVAL
34.3. COUNTERWEIGHT INSTALLATION
35. MACHINE JACKING AND BLOCKING
35.1. RAISING DRIVE WHEELS
35.2. BLOCKING THE UPRIGHT IN RAISED POSITION
35.3. RAISING REAR OF TRUCK
35.4. RAISING ENTIRE TRUCK
35.5. RAISING TRUCK WITH A HOIST
36. TRUCK DATA PLATE AND DECALS
37. SPECIFICATIONS
37.1. LUBRICANT SPECIFICATIONS
37.2. CRITICAL FASTENER TORQUE SPECIFICATIONS
37.3. CONTROL CARD SPECIFICATIONS (IN BATTERY AMPS)
37.4. CURRENT DRAW
37.5. GROUND TEST
37.6. CONTACTORS

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