Clark E357 Service Manual SM-581 - Image 2

Clark E357 Service Manual SM-581 - Image 3

Clark E357 Service Manual SM-581 - Image 4

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Clark E357 Service Manual SM-581

$30.00

Type Of Manual: Service Manual
Manual ID: SM-581
Format: PDF
Size: 15.3MB
Number of Pages: 297

Category: Clark Service Manual PDF

Model List:
- E357

1. SERVICE MANUAL SM581
2. Main Table of Contents
3. FOREWORD
4. HOW TO USE THIS MANUAL
5. PICTORIAL INDEX
6. SAFETY AND OPERATIONAL CHECKS
7. RECOMMENDED PLANNED MAINTENANCE
8. SAFETY SIGNS AND SAFETY MESSAGES
9. USER SAFE MAINTENANCE PRACTICES
10. PM PLANNED MAINTENANCE
10.1. PM Report Form
10.2. Visual Inspection
10.3. Wheels and Tires
10.4. Pneumatic tires
10.5. Functional Tests
10.6. Battery Load Test
10.7. Test Drive The Truck
10.8. Air Cleaning
10.9. griti Fastener .Torque
10.10. LUBRICATION, FLUIDS AND
10.11. TRUCK CHASSIS INSPECTION AND
11. BATTERY REMOVAL
11.1. BAITERY MAINTENANCE
12. ACCELERATOR CONTROL
12.1. CONTROL DESCRIPTION
12.2. MAINTENANCE
12.3. CONTROL REMOVAL
12.4. CONTROL INSTALLATION
13. ELECTRIC MOTOR
13.1. ELECTRIC MOTOR MAINTENANCE
13.2. MOTOR CLEANLINESS
13.3. MOTOR INSULATION
13.4. TEST FOR MOTOR INSULATION
13.5. RESISTANCE TO GROUND
13.6. BRUSH AND COMMUTATOR INSPECTION
14. DRIVE MOTOR
14.1. MOTOR DESCRIPTION
14.2. MAINTENANCE
14.3. REMOVAL
14.4. DISASSEMBLY
14.5. COMPONENTS INSPECTION
14.6. ASSEMBLY
14.7. INSTALLATION
15. LIFT PUMP MOTOR
15.1. DESCRIPTION
15.2. MAINTENANCE
15.3. REMOVAL
15.4. DISASSEMBLY
15.5. INSPECTION
15.6. MOTOR RECONDITIONING
15.7. ASSEMBLY
15.8. INSTALLATION
16. STEER PUMP MOTOR
16.1. DESCRIPTION
16.2. MAINTENANCE
16.3. TROUBLESHOOTING
16.4. BRUSH REMOVAL AND INSPECTION
16.5. REMCVAL
16.6. DISASSEMBLY
16.7. ARMATURE REMOVAL
16.8. INSPECTION
16.9. ARMATURE AND BEARING REPAIR
16.10. ASSEMBLY
16.11. INSTALLATION
17. EV1 00s
17.1. SEQUENCE OF OPERATION
17.1.1. DRIVE CONTROL
17.1.2. Connect the battery.
17.1.3. BATTERY INDICATOR AND PUMP MOTOR
17.1.4. Hour meter and power steering operation, and S. R. 0.
17.1.5. Energizing the Directional Contactors
17.1.6. Contactor Closing and Capacitor Precharge
17.1.7. Turning on l and 5 RECS
17.1.8. C Capicitor Charging and Reactor Operation
17.1.9. 2 REC Turn On and l REC Turn Off
17.1.10. Flyback
17.1.11. Accelerator module, thenal protector and PMT
17.1.12. A Contactor Operation
17.1.13. Plugging
17.2. CHECKING COMPONENTS
17.2.1. SPECIFIC GRAVITY TEST
17.2.2. CHFCKING l . 3 5 RFCS CSCRS)
17.2.3. 2 AND 5 PRESS PACK RECS.
17.2.4. TESTING 3 AND 4 RECTIFIERS
17.2.5. TO CHECK CAPACITY (I. C
17.2.6. CHECKING 22,23,24,25 FILTER BLOCKS
17.2.7. CHECK FILTER MOUNTING TERMINAL BLOCK
17.2.8. CHECKING SENSOR
17.2.9. THERMAL PROTECTOR
17.2.10. REACTOR/CHOKE MODULE
17.3. CARD ADJUSTMENTS
17.4. CARD VOLTAGE CHECKS
17.5. CONNECTOR PLUG
17.6. 7 PLUG
17.7. RECOMMENDED TEST,
17.8. Troubleshooting
17.8.1. Symptom 1
17.8.2. Symptom 2
17.8.3. Symptom 3
17.8.4. Symptom 4
17.8.5. Symptom 5
17.8.6. Symptom 6
17.8.7. Symptom 7
17.8.8. Symptom 8
17.8.9. Symptom 9
17.8.10. Symptom 10
17.8.11. Symptom 11
17.8.12. Symptom 12
17.9. DESCRIPTION
17.10. MAINTENANCE
17.11. TROUBLESHOOTING
17.12. REMOVAL
17.13. DISASSEMBLY
17.14. CONTACTOR INSPECTION
17.15. ASSEMBLY
17.16. INSTALLATION
18. EVIOO LXT CONTROL PANEL
18.1. FUNCTION SETUP PROCEDURES
18.2. DESCRlPllON OF FUNCTION NUMBERS
18.3. Status Codes
18.3.1. Blank, 01
18.4. Checking Components
18.4.1. Main Logic Card
18.4.2. Capacitor 1c
18.4.3. SCRS (IREC, 2REC5REC)
18.4.4. 4 RECs
18.4.5. Thermal Protector
18.4.6. Filter Block
18.4.7. Choke
18.5. REPLACEMENT OF EV100 COMFONENTS
18.5.1. lREC, 2REC or SREC
18.5.2. Capacitor
18.5.3. EC, 23REC and 25REC
18.6. Card Settings
18.6.1. E235 TRUCKS
18.6.2. ECS Std Pump Control
18.6.3. ECS Std
18.6.4. NP15/15D/20/22
19. DRIVE AXLE CCK
19.1. GENERAL DESCRIPTION
19.2. MAINTENANCE
19.3. DRIVE AXLE REMOVAL
19.4. DRIVE AXLE OVERHAUL
19.4.1. MOTOR ADAPTER
19.4.2. WHEEL END DISASSEMBLY
19.4.3. DISC BRAKE DISASSEMBLY
19.4.4. AXLE ADAPTER DISASSEMBLY
19.4.5. AXLE ASSEMBLY NOTES
19.4.6. DIFFERENTIAL AND BEARING
19.4.7. DRIVE MOTOR ADAPTER
19.4.8. AXLE END ASSEMBLY
19.5. AXLE INSTALLATION
20. DRIVE AXLE Speth
20.1. GENERAL DESCRIPTION
20.2. SERVICE NOTES
20.3. DRIVE AXLE MAINTENANCE
20.4. FLUID LEVEL CHECK
20.5. REMOVAL
20.6. DISASSEMBLY
20.7. ASSEMBLY
20.8. INSTALLATION
20.9. SPECIFICATIONS
20.9.1. DIFFERENTIAL BEARING ADJUST
20.9.2. PINION GEAR BEARING
20.9.3. RING GEAR PINION ADJUSTMENT
20.9.4. WHEEL HUB BEARING
20.10. GEAR TOOTH CONTACT CHART
21. WHEELS TIRES
21.1. SPECIFICATIONS
21.2. DRIVE TIRE REPLACEMENT
21.3. DRIVE WHEEL i TIRE
21.4. STEER TIRE
22. BRAKE BLEEDING
23. STEERING GEAR
23.1. DESCRIPTION
23.2. RELIEF PRESSURE CHECK
23.3. TROUBLESHOOTING
23.4. REMOVAL
23.5. DISASSEMBLY
23.6. INSPECTION
23.7. REASSEMBLY
23.8. INSTALLATION
24. STEER AXLE
24.1. POWER STEERING SYSTEM
24.2. RELIEF PRESSURE CHECK
24.3. DESCRIPTION
24.4. STEER AXLE .REMOVAL
24.5. STEER AXLE OVERHAUL
24.5.1. STEER AXLE DISASSEMBLY
24.5.2. DISASSEMBLY
24.5.3. REASSEMBLY
24.5.4. STEER AXLE REASSEMBLY
24.6. INSTALLATION
25. POWER STEERING PUMP
25.1. DESCRIPTION
25.2. PUMP RELIEF PRESSURE CHECK
25.3. TROUBLESHOOTING
25.4. PUMP REMOVAL
25.5. PUMP DISASSEMBLY
25.6. PARTS INSPECTION
25.7. PUMP ASSEMBLY
25.8. PUMP INSTALLATION
26. LIFT PUMP
26.1. DESCRIPTION
26.2. HYDRAULIC FLUID AND
26.3. MAIN HYDRAULIC PUMP
26.4. TROUBLESHOOTING
26.5. PUMP REMOVAL
26.6. PUMP DISASSEMBLY
26.7. PARTS INSPECTION
26.8. PUMP ASSEMBLY
26.9. PiJMP TEST PROCEDURE
26.10. PUMP INSTALLATION
27. MAIN HYDRAULIC VALVE
27.1. GENERAL DESCRIPTION
27.2. MAIN VALVE RELIEF
27.3. VALVE REMOVAL
27.4. VALVE DISASSEMBLY
27.5. VALVE INSPECTION
27.6. MAIN VALVE ASSEMBLY
27.7. INSTALLATION
28. TILT CYLINDER
28.1. ADJUSTMENT
28.2. REMOVAL
28.3. DISASSEMBLY
28.4. INSPECTION
28.5. ASSEMBLY
28.6. INSTALLATION
29. UPRIGHT
29.1. MAINTENANCE
29.2. TRIPPLE STAGE
29.2.1. SHIM INSPECTION TRIPPLE STAGE
29.2.2. CARRIAGE SHIM
29.2.3. SHIM INSPECTION
29.2.4. DISASSEMBLY
29.2.5. REASSEMBLY
29.2.6. TROUBLESHOOTING
29.2.7. HYDRAULIC CYLINDER
29.2.8. SEAL INSTALLATION TOOL
29.2.9. LIFT CHAIN
29.3. STANDARD UPRIGHT
29.3.1. CARRIAGE SHIM
29.3.2. INSPECTION STANDARD
29.3.3. DISASSEMBLY
29.3.4. REASSEMBLY
29.3.5. CYLINDER
29.3.6. SEAL INSTALLATION TOOL
30. COUNTERWEIGHT
30.1. MAINTENANCE
30.2. REMOVAL
30.3. INSTALLATION
31. MACHINE JACKING AND BLOCKING
31.1. RAISING DRIVE WHEELS
31.2. BLOCKING THE UPRIGHT
31.3. RAISING REAR OF TRUCK
31.4. RAISING ENTIRE TRUCK
31.5. RAISING TRUCK WITH A HOIST
32. TRUCK DATA PLATE AND DECALS
33. SPECIFICATIONS
33.1. FILL CAPACITIES
33.2. FLUID RECOMMENDATIONS
33.3. COUNTERWEIGHT WEIGHTS,
33.4. HYDRAULIC SYSTEM
33.5. UPRIGHT SPEEDS
33.6. MAXIMUM FORK DRIFT
33.7. TILT DRIFT
33.8. LUBRICANT SPECIFICATIONS
33.9. CRITICAL FASTENER TORQUE
33.10. CONTROL CARD SPECIFICATIONS
33.11. CURRENT DRAW
33.12. GROUND TEST
33.13. CONTACTORS
34. HYDRAULIC DIAGRAM
35. ELECTRICAL DIAGRAM

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