Clark EC500 60, EC500 80B Service Manual SM-604

Clark EC500 60, EC500 80B Service Manual SM-604 - Image 2

Clark EC500 60, EC500 80B Service Manual SM-604 - Image 3

Clark EC500 60, EC500 80B Service Manual SM-604 - Image 4

Clark EC500 60, EC500 80B Service Manual SM-604 - Image 5

clark ec500 60 ec500 80b service manual sm 604 2

clark ec500 60 ec500 80b service manual sm 604 3

Clark EC500 60, EC500 80B Service Manual SM-604

$30.00

Type Of Manual: Service Manual
Manual ID: SM-604
Format: PDF
Size: 16.5MB
Number of Pages: 386

Category: Clark Service Manual PDF

Model List:
- EC500 60
- EC500 80B

1. SERVICE MANUAL
2. Truck Models Covered by This Manual
3. Arrangement and Use of This Manual
4. Foreword
5. CONTENTS
6. SA SAFE MAINTENANCE
6.1. Safety
6.2. Lifting, Jacking, and Blocking
7. PS PERIODIC SERVICE
7.1. Maintenance Schedules
7.2. Planned Maintenance
7.3. The PM Inspection Form
8. BATTERY
8.1. Battery Handling
8.2. Battery Tests
9. ELECTRICAL SWITCHES
9.1. Foot and Hand Brake Switches
9.2. Lift and Tilt Pump Switches
9.3. Forward and Reverse Switches
10. ELECTRICAL MOTORS
10.1. General Information
10.2. Drive Motor
10.3. Hydraulic Pump Motor
10.4. Steering Pump Motor
11. ELECTRICAL SCHEMATICS
11.1. Wiring Schematics and Diagrams
12. ELECTRICAL CONTROLS
12.1. Control Panel
12.2. EW200LXTroubleshooting
12.3. Recommended Tests, Equipment, and Procedures
12.4. Periodic Electrical Checks
12.5. Battery Tests
12.6. EV100 LXT CONTROL PANEL
12.7. Status Codes
13. DRIVE AXLE
13.1. Drive Axle Specifications and Description
13.2. Drive Axle Troubleshooting
13.3. Drive Axle Removal and Installation
13.4. Drive Axle Overhaul General Practices
13.5. Drive Axle Ends Overhaul
13.6. Drive Axle Differential Adaptor Overhaul
13.7. Differential Overhaul Drive Axle
14. WHEELS AND TIRES
14.1. Wheels and Tires Specifications and Description
14.2. Cushion Wheels and Tires
15. BRAKE SYSTEM
15.1. Brake System Specifications and Descriptions
15.2. Service Brake Troubleshooting
15.3. Pedal and Linkage Adjustments
15.4. Brake System Bleeding
15.5. Brake Master Cylinder Service
15.6. Service Brake Overhaul
15.7. Park Brake Service
16. STEERING COLUMN AND GEAR
16.1. Steering System Specifications and Description
16.2. Steering System Troubleshooting
16.3. Steering Column Removal and Installation
16.4. Steering System Relief Pressure Check and Adjustment
16.5. Steering Gear Overhaul
17. STEERING AXLE
17.1. Steering Axle Specifications and Description
17.2. Steer Wheel Bearing Maintenance and Adjustment
17.3. Steering Axle Removal and Installation
17.4. Steering Axle Overhaul
17.5. Steering Cylinder Removal and Installation
17.6. Steering Cylinder Overhaul
17.7. Steering Pump Removal and Installation
17.8. Steering Pump Overhaul
18. HYDRAULIC SUMP, FILTERS, AND PUMP
18.1. Main Hydraulic Sump, Filters, and Pump Specifications and Description
18.2. Main Hydraulic Pump Troubleshooting
18.3. Main Hydraulic Filters and Fluid Maintenance
18.4. Main Hydraulic Pump Removal and Installation
18.5. Main Hydraulic Pump Overhaul
19. HYDRAULIC CONTROL VALVES
19.1. General Description
19.2. Main Valve Removal and Installation
19.3. Main Valve Disassembly, Inspection and Assembly
20. TILT CYLINDERS
20.1. Tilt Cylinder Specifications and Description
20.2. Checks and Adjustments
20.3. Tilt Cylinder Removal and Installation
20.4. Tilt Cylinder Overhaul
21. UPRIGHTS
21.1. Upright Specifications and Descriptions
21.2. Troubleshooting
21.3. Upright Inspection
21.4. Carriage and Upright Roller Clearance Checks and Shim Adjustments
21.5. Upright Chain Inspection, Adjustment, and Installation
21.6. Fork and Carriage Removal and Installation
22. COUNTERWEIGHT AND CHASSIS
22.1. Counterweight Specifications and Description
22.2. Counterweight Removal and Installation
22.3. Overhead Guard Removal and Installation
22.4. Floor Plate and Seat Deck Removal and Installation
22.5. Operators Seat Removal and Installation
23. SPECIFICATIONS
23.1. Nameplate and Decals
23.2. General Specifications
23.3. Hydraulic Fitting Tightening Procedure

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