Clark EWP45 Service Manual SM-719 - Image 2

Clark EWP45 Service Manual SM-719 - Image 3

Clark EWP45 Service Manual SM-719 - Image 4

Clark EWP45 Service Manual SM-719 - Image 5

Clark EWP45 Service Manual SM-719

$30.00

Type Of Manual: Service Manual
Manual ID: SM-719
Format: PDF
Size: 3.0MB
Number of Pages: 178

Category: Clark Service Manual PDF

Model List:
- EWP45

1. IMPORTANT SAFETY NOTICE
2. Arrangement and Use of this Manual
3. Contents by Section
4. Section Locations
5. INTRODUCTION
5.1. Truck Presentation.
5.2. Truck Side Views
5.3. Intended Truck Application
5.4. Prohibited Truck Application
5.5. Truck Data
5.6. Truck Dimensions
5.7. Data Plate
5.8. Reverser switch
5.9. Travel speed/direction selection
5.10. Horn switch
5.11. Fork raise switch
5.12. Fork lower switch
5.13. Battery
5.14. Load wheel
5.15. Drive unit with brake
5.16. Electric panel
5.17. Circuit breaker
5.18. Steering pivot point
5.19. Hydraulic unit
5.20. Hydraulic electric solenoid valve
5.21. Steering control handle
5.22. Key switch (toggle switch)
5.23. Emergency Disconnect Switch
5.24. Battery Receptacle
6. GROUP PS PERIODIC SERVICE
6.1. SECTION 1 Maintenance ScheduleE
6.1.1. Periodic Service and Planned Maintenance
6.1.2. Determining Maintenance Intervals
6.1.3. CHECK SHEET
6.1.4. Visual Inspection
6.1.5. Operational Tests
6.1.6. Lubrication Chart
6.1.7. Oil and Grease Specifi cations
6.1.8. Jacking Truck Off the Floor
6.2. SECTION 2 The PM Inspection Form
6.2.1. PM Report Form
7. GROUP 12 BATTERY
7.1. SECTION 1 Battery
7.1.1. Battery Handling
7.1.1.1. Keeping Battery Records
7.1.1.2. Install Battery
7.1.1.3. REPLACEMENT BATTERIES
7.1.1.4. Clean Battery Compartment
7.1.1.5. Battery Electrolyte
7.1.1.6. Battery Charging
7.1.1.7. Battery Maintenance
7.1.1.8. Battery Cleaning
7.1.1.9. Battery Vents
7.1.1.10. Battery Removal
7.1.2. Swing Out Battery Pack
7.1.3. Battery Cable Routing Diagram
7.1.4. Battery Connector
7.1.5. Battery Controller/Hourmeter
7.1.6. Battery Safety
7.1.7. Battery
7.1.8. Battery Maintenance
7.1.9. Storage
7.1.10. Charger Diagram
7.1.11. Troubleshooting
7.1.12. Electrical
7.1.13. Pilot Cell
8. GROUP 13 ELECTRICAL CONTROLS
8.1. SECTION 1 Electrical Controls
8.2. Directional Control Housing
8.3. Driver Protection (Reverser) Assembly
8.4. Direction Control Switches
8.5. Raise, Lower, and Horn Switches
8.6. Potentiometer
9. GROUP 14 ELECTRICAL
9.1. Electrical Functions
9.2. Electrical Panel Components
9.3. Wiring Schematic
9.4. Start / Stop Switches
10. GROUP 16 ELECTRIC MOTORS
10.1. General Information
10.2. Pump Motor
10.3. Inspection and Troubleshooting
10.4. Brush Inspection
10.5. Drive Motor Brush
10.6. Drive Motor Removal
10.7. Component Repair
10.8. Motor Disassembly
10.9. Motor Inspection
10.10. Assembly/Testing
11. GROUP 19 MOTOR CONTROLS
11.1. OVERVIEW
11.2. CONNECTIONS
11.3. PROGRAMMER MENUS
11.4. PROGRAM MENU
11.5. MONITOR MENU
11.6. SYSTEM FAULTS MENU
11.7. DIAGNOSTICS AND TROUBLESHOOTING
11.7.1. Troubleshooting Chart
11.8. STATUS LED DIAGNOSTICS
11.9. CONTROLLER MAINTENANCE
11.10. VEHICLE DESIGN CONSIDERATIONS
11.11. ELECTROSTATIC DISCHARGE (ESD)
11.12. HANDHELD PROGRAMMER
12. GROUP 20 DRIVE UNIT
12.1. System Description
12.2. Troubleshooting
12.3. Drive Unit Assembly Mounting
12.4. Drive Unit Repair
12.4.1. Disassembly
12.4.2. Reassembly
12.5. Axle Seal
13. GROUP 23 BRAKE SYSTEM
13.1. Brake Theory of Operation
13.2. Brake System
13.3. Brake Adjustment
13.4. Brake Shoe Removal / Installation
13.5. Brake Switch
13.6. Drive Wheel
14. GROUP 25 CASTER ASSEMBLY
15. GROUP 26 STEERING
15.1. Steering Stem
16. GROUP 30 HYDRAULICS
16.1. General
16.2. Adjustments
16.3. Installation
16.4. Assembly
16.5. Disassembly
16.6. Removal
16.7. Troubleshooting
17. GROUP 34 LIFT CYLINDER
17.1. Lift Cylinder Removal
17.2. Installation
18. GROUP 35 LIFT LINKAGE
18.1. Operational Check
18.2. Bearing Identifi cation
18.3. Lift Linkage Removal
18.3.1. Separate Lift Frame from Main Frame
18.3.2. Elevate and block truck as shown
18.3.3. Block Lift Frame and Main Frame
18.3.4. Remove Cylinder Pivot Shaft
18.3.5. Remove Upper Link Arms
18.3.6. Remove Left and Right Lower Link Arms
18.3.7. Disconnect Load Wheel Bracket
18.3.8. Bearing Removal
18.3.9. Cleaning and Inspections
18.3.10. Bearing Installation
18.4. Bearing Press Specifi cations
18.5. Lower Link Arms
18.6. Load Wheels
19. GROUP 39 SHEET METAL
20. GROUP 40 TRUCK SPECIFICATIONS

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