Clark GT 30E, 50E, 60E Gas Towing Tractor Service Manual SM-607G

Clark GT 30E, 50E, 60E Gas Towing Tractor Service Manual SM-607G - Image 2

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Clark GT 30E, 50E, 60E Gas Towing Tractor Service Manual SM-607G - Image 5

clark gt 30e 50e 60e gas towing tractor service manual sm 607g 2

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Clark GT 30E, 50E, 60E Gas Towing Tractor Service Manual SM-607G

$30.00

Type Of Manual: Service Manual
Manual ID: SM-607G
Format: PDF
Size: 43.6MB
Number of Pages: 549

Category: Clark Service Manual PDF

Model List:
- GT 30E Gas Towing Tractor
- GT 50E Gas Towing Tractor
- GT 60E Gas Towing Tractor

1. Service Manual
2. Contents of this Manual
3. Alphabetical Index
4. SA SAFE MAINTENANCE
4.1. Section 1. Safety
4.1.1. Safety Signs and Messages
4.1.2. Safe Maintenance Practices
4.2. Section 2. Lifting, Jacking and Blocking
4.2.1. GENERAL
4.3. Section 3. Towing
4.3.1. Parking
5. PS Periodic Service
5.1. Section 1. Maintenance Schedules
5.1.1. Periodic Service and Planned Maintenance
5.1.2. Determining Maintenance Intervals
5.1.3. Recommended Periodic Service Schedule
5.2. Section 2. The Planned Maintenance Program
5.2.1. Introduction to Planned Maintenance
5.2.2. The Recommended PM Task Chart
5.2.3. Visual Inspection
5.2.4. Air Cleaning the Truck
5.2.5. Truck Chassis Inspection and Lubrication
5.2.6. Engine Air Cleaner
5.2.7. Fluid Checks
5.2.8. Stall Test
5.2.9. Cranking Voltage Test
5.2.10. Critical Fastener Torque Checks
5.3. Section 3. The PM Form
6. ENGINES
6.1. Section 1. Engine Transmission RemovalGas LPG
6.2. Section 2. Engine Troubleshooting
6.2.1. TROUBLESHOOTING CHART
6.2.2. TROUBLESHOOTING (GAS and DIESEL)
6.2.3. Flow Chart
6.3. Section 3. Ford Engine Service Manual Clark Vendor Literature Number 914025
6.3.1. Introduction
6.3.2. IMPORTANT SAFETY NOTICE
6.3.3. Part 1 Basic Engine
6.3.4. Part 2 Ignition System Solid State
6.3.5. Part 3 Fuel System
6.3.6. Part 4 Charging System
6.3.7. Part 5 Starting System
6.3.8. Part 6 Governors
6.3.9. Part 7 Cooling
6.3.10. Part 8 Specifications
7. COOLING SYSTEM
7.1. SECTION 1 COOLING SYSTEM DESCRIPTION AND TROUBLESHOOTING
7.2. SECTION 2 COOLING SYSTEMTESTING AND MAINTENANCE
7.2.1. Engine Coolant Check
7.2.2. Cooling System Inspection
7.2.3. Cooling System Pressure Tests
7.2.4. Testing the Radiator Cap
7.2.5. Testing the Thermostat
7.2.6. Cooling System Drain and Refill
7.2.7. Draining the Radiator and Cooling System
7.2.8. Flushing the Cooling System
7.2.9. Filling the Cooling System
8. FUEL SYSTEM
8.1. Section 1. Carburetor Removal and Overhaul
8.2. Section 2. Gasoline Engine Accelerator Controls
8.3. Section 3. Diesel Engine Accelerator Controls
8.4. Section 4. Gas Fuel System
8.5. Section 5. LPG Fuel System
8.6. Section 6. Diesel Fuel System
9. AIR INDUCTION SYSTEM
9.1. Section 1. Gas LPG Air Induction System
9.2. Section 2. Diesel Air Induction System
10. TRANSMISSION
10.1. Section 1. Transmission Removal From Engine and Reinstallation
10.2. Section 2. Transmission Overhaul
10.2.1. DESCRIPTION
10.2.2. OPFRATION
10.2.3. DIAGNOSIS AND TESTING
10.2.4. INVEHICLE SERVICE
10.2.5. REMOVAL
10.2.6. DISASSEMBLY
10.2.7. DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
10.2.8. ASSEMBLY OF TRANSMISSION
10.2.9. CLEANING AND INSPECTION
10.2.10. ADJUSTMENTS
10.2.11. SPECIFICATIONS
10.2.12. SPECIAL SERVICE TOOLS/EQUIPMENT
10.3. Section 3. Transmission Linkage and Controls
11. IGNITION SYSTEM
12. INSTRUMENT PANEL
12.1. Section 1. Instrument Panel and Specifications
13. ELECTRICAL
13.1. Section 1. Electrical Tools and Wiring Diagrams
13.2. Section 2. Starter Motor Trouble Shooting and Testing
13.2.1. ON VEHICLE TROUBLESHOOTING
13.2.2. STARTING SYSTEM ELECTRICAL CHECKS
13.3. Section 3. Prestolite Alternator Testing Overhaul Clark Vendor Literature Number 914028
13.3.1. A/8AL, HA/8HA RA/8AR SERIES ALTERNATORS
13.3.2. SECTION 1. SYSTEM DESCRIPTION
13.3.3. SECTION 2. INSTALLATION PROCEDURE
13.3.4. SECTIQN 3. TEST PROCEDURE
13.3.5. SECTION 4. REPAIR/OVERHAUL PROCEDURE
14. DRIVE AXLE
14.1. Section 1. Drive Axle Removal
14.1.1. MODEL 70 MAINTENANCE MANUAL SUPPLEMENT
14.2. Section 2. Dana Model 70 Drive Axle Overhaul Manual Clark Vendor Literature Number 914003
14.2.1. MODEL 70 MAINTENANCE MANUAL
14.3. Section 3. Dana Model OS Overhaul Manual Clark Vendor Literature Number 914004
15. PROP SHAFTS
15.1. Section 1. Prop Shaft Removal
15.2. Section 2. Prop Shaft Overhaul
15.2.1. Snap Ring Type Universal Joints
15.2.2. Install New Journal and Bearing Kits
15.2.3. UNIVERSAL JOINTS INSPECTION and GENERAL NOTES
16. WHEELS AND TIRES
16.1. Section 1. Wheel and Tire Rating
16.2. Section 2. Pneumatic Wheels and Tires
16.2.1. Pneumatic Tire Maintenance Precaution
16.2.2. General Tire Maintenance, Inspection, and Repair
16.2.3. Wheel Dismounting and Remounting
16.2.4. Wheel Disassembly and Tire Removal
16.2.5. Tire Replacement and Wheel Reassembly
17. BRAKES
17.1. Section 1. Service Brake Bleeding Procedure
17.1.1. Brake Bleeding Procedures
17.1.2. Pressure Bleeding Procedure
17.1.3. Bleeding Hydroboost Unit
17.1.4. Bench Bleeding of Master Cylinder
17.2. Section 2. HydroBoost Master Cylinder Repair
17.2.1. Disassembly
17.2.2. Cleaning and Inspection
17.2.3. Assembly
17.3. Section 3. HydroBoost Overhaul
17.3.1. Introduction
17.3.2. About the Accumulator
17.3.3. HYDROBOOST CHECKOUT PROCEDURE
17.3.4. HYDROBOOST DIAGNOSIS
17.3.5. Seal Leak Diagnosis
17.3.6. Removing the HydroBoost From the Tow Tractor
17.3.7. Mounting Bracket Removal
17.3.8. Accumulator Removal
17.3.9. HydroBoost Disassemlby
17.3.10. HydroBoost Assembly
17.3.11. Mounting Bracket Installation
17.3.12. Reinstalling the HydroBoost in the Tow Tractor
17.3.13. Reinstalling Master Cylinder Onto Booster
17.4. Section 4. Brake Caliper Repair
17.5. Section 5. Brake Rotor Removal and Repair
17.6. Section 6. Brake Pump Removal
17.7. Section 7. Power Steering/Brake Pump Overhaul
17.7.1. Pump Assembly Exploded View
17.7.2. Pump Service
17.7.3. Pump Reservoir Replacement
17.8. Section 8. Brake Linkage and Pedal Freeplay
17.9. Section 9. Parking Brake
18. STEER COLUMN AND STEER GEAR
18.1. Section 1.Steering Handwheel Removal
18.2. Section 2. Steer Column and Control Removal
18.3. Section 3. CharLynn/Eaton Steering Control Overhaul Clark Vendor Literature Number 914027
18.3.1. SCU with Integral Column
18.3.2. SCU without Column
18.3.3. Trouble Shooting
19. STEER AXLE
19.1. Section 1. Steer Axle Removal
19.2. Section 2. Replacing Steer Wheel Bearing or Brake Rotor
19.3. Section 3. Steer Axle King Pin and Bushing Replacement
19.4. Section 4. Steer CylinderRemove, Overhaul and Replace
20. COUNTERWEIGHTS, DECALS SHEET METAL
20.1. Section 1. About Counterweights
20.2. Section 2. Counterweight Removal
20.3. Section 3. Sheet Metal Adjustment
20.4. Section 4. Operators Seat Removal and Replacement
21. SPECIFICATIONS
21.1. Section 1. Decal Placement and Replacement
21.2. Section 2. General Specifications
21.2.1. Weights and Performance Specifications
21.2.2. Critical Fastener Torque Specifications
21.2.3. Group Specifications
21.3. Section 3. Lubricants and Shop Supplies
21.3.1. Lubricants
21.3.2. Sealants
21.3.3. Gasket Materials
21.3.4. Threadlocks and Threadsealers
21.3.5. Adhesives
21.3.6. Cleaners
21.3.7. Miscellaneous Shop Supplies
21.4. Section 4. Hydraulic Fitting Tightening Procedure

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