Clark NS, NP 246 Service and Adjustment Manual SM-538

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clark ns np 246 service and adjustment manual sm 538 2

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Clark NS, NP 246 Service and Adjustment Manual SM-538

$30.00

Type Of Manual: Service and Adjustment Manual
Manual ID: SM-538
Format: PDF
Size: 11.3MB
Number of Pages: 188

Category: Clark Service Manual PDF

Model List:
- NS 246
- NP 246

1. SERVICE MANUAL SM538
2. CONTENTS
3. FOREWORD
4. HOW TO USE THIS MANUAL
5. PICTORIAL INDEX
6. SAFETY AND OPERATIONAL CHECKS
7. RECOMMENDED PLANNED MAINTENANCE AND LUBRICATION SCHEDULE
8. SAFETY SIGNS AND SAFETY MESSAGES
9. USER SAFE MAINTENANCE PRACTICES
10. PM PLANNED MAINTENANCE PROGRAM
10.1. GENERAL
10.2. VISUAL INSPECTION
10.3. FUNCTIONAL TESTS
10.4. TEST DRIVE THE TRUCK
10.5. AIR CLEANING
10.6. CRITICAL FASTENER TORQUE CHECK
10.7. LUBRICATION, FLUIDS AND FILTERS
11. BATTERY HANDLING AND CARE
11.1. BATTERY HANDLING
11.2. BATTERY REMOVAL PROCEDURE
11.3. BATTERY MAINTENANCE
11.4. BATTERY RECORDS
11.5. FOR MAXIMUM BATTERY LIFE
11.6. BATTERY INSTALLATION
12. ACCELERATOR CONTROL SYSTEM
12.1. ACCELERATOR DESCRIPTION
12.2. ACCELERATOR TROUBLESHOOTING
12.3. CONTROL REMOVAL
12.4. HAND MASTER SWITCH (HMS) DISASSEMBLY.
12.5. MASTER SWITCH ASSEMBLY
12.6. CONTROL INSTALLATION
13. ELECTRIC MOTOR GENERAL MAINTENANCE
14. DRIVE MOTOR
14.1. MOTOR DESCRIPTION
14.2. DRIVE MOTOR MAINTENANCE
14.3. DRIVE MOTOR REMOVAL
14.4. DRIVE MOTOR DISASSEMBLY
14.5. DRIVE MOTOR INSPECTION
14.6. DRIVE MOTOR ASSEMBLY
14.7. DRIVE MOTOR INSTALLATION
15. LIFT PUMP MOTOR
15.1. LIFT PUMP MOTOR DESCRIPTION
15.2. LIFT PUMP MOTOR MAINTENANCE
15.3. LIFT PUMP MOTOR REMOVAL
15.4. LIFT PUMP MOTOR DISASSEMBLY
15.5. LIFT PUMP MOTOR INSPECTION
15.6. MOTOR ASSEMBLY
15.7. PUMP MOTOR INSTALLATION
16. STEER PUMP MOTOR
16.1. STEER PUMP MOTOR DESCRIPTION
16.2. STEER PUMP MOTOR MAINTENANCE
16.3. STEER PUMP MOTOR REMOVAL
16.4. STEER PUMP MOTOR DISASSEMBLY
16.5. STEER PUMP MOTOR INSPECTION
16.6. STEER PUMP MOTOR ASSEMBLY
16.7. STEER PUMP MOTOR INSTALLATION
17. SCR CONTROL, RECOMMENDED TEST, TEST EQUIPMENT AND PROCEDURES
18. SCR, SYMPTOM CHARTS
19. CONTROL PANEL
19.1. CONTROL PANEL DESCRIPTION
19.2. CONTROL PANEL MAINTENANCE
19.3. CONTROL TROUBLESHOOTING
19.4. SCR CONTACTOR PANEL AND RELAY PANEL REMOVAL
19.5. CONTROL PANEL DISASSEMBLY
19.6. CONTACTOR INSPECTION
19.7. CONTROL PANEL ASSEMBLY
19.8. CONTROL PANEL INSTALLATION
20. DRIVE UNIT
20.1. GENERAL DESCRIPTION
20.2. DRIVE UNIT MAINTENANCE
20.3. DRIVE UNIT REMOVAL
20.4. DRIVE UNIT DISASSEMBLY
20.5. DRIVE UNIT INSPECTION
20.6. DRIVE UNIT ASSEMBLY
20.7. DRIVE UNIT INSTALLATION
21. WHEELS AND TIRES
21.1. DRIVE TIRE SPECIFICATIONS
21.2. DRIVE TIRE REPLACEMENT
22. BRAKE
22.1. BRAKE DESCRIPTION
22.2. BRAKE ADJUSTING PROCEDURE
22.3. BRAKE REMOVAL
22.4. BRAKE DISASSEMBLY
22.5. BRAKE ASSEMBLY
22.6. BRAKE INSTALLATION
23. CASTER ADJUSTMENT PROCEDURE
23.1. CASTER DESCRIPTION
23.2. CASTER REMOVAL
23.3. CASTER SERVICE/ ADJUSTMENT
24. STEERING SYSTEM
24.1. POWER STEERING SYSTEM
24.2. TORQUE GENERATOR REMOVAL.
24.3. SHAFT/GEAR REMOVAL
24.4. TORQUE GENERATOR DISASSEMBLY
24.5. TORQUE GENERATOR INSPECTION
24.6. TORQUE GENERATOR ASSEMBLY
24.7. SHAFT/GEAR INSTALLATION
24.8. TORQUE GENERATOR INSTALLATION
25. POWER STEERING PUMP
25.1. GENERAL DESCRIPTION
25.2. RELIEF PRESSURE CHECK
25.3. PUMP TROUBLESHOOTING
25.4. PUMP REMOVAL
25.5. PUMP DISASSEMBLY
25.6. PUMP INSPECTION
25.7. PUMP ASSEMBLY
25.8. PUMP INSTALLATION
26. HYDRAULIC LIFT PUMP
26.1. PUMP OVERVIEW
26.2. PUMP MAINTENANCE
26.3. LIFT PUMP REMOVAL
26.4. PUMP DISASSEMBLY
26.5. PUMP PARTS INSPECTION
26.6. PUMP ASSEMBLY
26.7. PUMP INSTALLATION
27. MAIN HYDRAULIC VALVE
27.1. GENERAL DESCRIPTION
27.2. MAIN VALVE RELIEF PRESSURE CHECK ADJUSTMENT
27.3. MAIN VALVE TESTING
27.4. MAIN VALVE TROUBLESHOOTING
27.5. MAIN VALVE REMOVAL
27.6. VALVE DISASSEMBLY
27.7. MAIN VALVE INSPECTION
27.8. MAIN VALVE ASSEMBLY
27.9. MAIN VALVE INSTALLATION
28. TILT CYLINDER MODEL C
28.1. TILT CYLINDER ADJUSTMENT
28.2. TILT CYLINDER REMOVAL
28.3. TILT CYLINDER DISASSEMBLY
28.4. CYLINDER ASSEMBLY
28.5. TILT CYLINDER INSTALLATION
29. REACH CYLINDER MODEL C
29.1. REACH CYLINDER ADJUSTMENT
29.2. REACH CYLINDER REMOVAL
29.3. REACH CYLINDER DISASSEMBLY.
29.4. REACH CYLINDER ASSEMBLY
29.5. REACH CYLINDER INSTALLATION
30. LIFT CYLINDER MODEL D
30.1. LIFT CYLINDER REMOVAL (STANDARD UPRIGHT)
30.2. LIFT CYLINDER DISASSEMBLY (STANDARD UPRIGHT)
30.3. LIFT CYLINDER ASSEMBLY (STANDARD UPRIGHT)
30.4. LIFT CYLINDER INSTALLATION (STANDARD UPRIGHT)
30.5. LIFT CYLINDER REMOVAL (THREE STAGE UPRIGHT)
30.6. LIFT CYLINDER DISASSEMBLY (THREE STAGE UPRIGHT)
30.7. LIFT CYLINDER ASSEMBLY (THREE STAGE UPRIGHT)
30.8. LIFT CYLINDER INSTALLATION (THREE STAGE UPRIGHT)
31. TILT CYLINDER NP300D
31.1. TILT CYLINDER ADJUSTMENT
31.2. TILT CYLINDER REMOVAL
31.3. TILT CYLINDER DISASSEMBLY.
31.4. CYLINDER ASSEMBLY
31.5. TILT CYLINDER INSTALLATION
32. TILT CYLINDER NS300D
32.1. TILT CYLINDER ADJUSTMENT
32.2. TILT CYLINDER REMOVAL
32.3. TILT CYLINDER DISASSEMBLY.
32.4. CYLINDER ASSEMBLY
32.5. TILT CYLINDER INSTALLATION
33. REACH CYLINDER NP300D
33.1. REACH CYLINDER ADJUSTMENT
33.2. REACH CYLINDER REMOVAL
33.3. REACH CYLINDER DISASSEMBLY.
33.4. REACH CYLINDER ASSEMBLY
33.5. REACH CYLINDER INSTALLATION
34. UPRIGHT REMOVAL MODEL C
34.1. UPRIGHT REMOVAL
34.2. UPRIGHT INSTALLATION
35. UPRIGHT MAINTENANCE MODEL C
35.1. UPRIGHT MAINTENANCE
35.2. UPRIGHT ROLLER CHECK AND ADJUSTMENT PROCEDURES
35.3. UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
35.4. BLEEDING COMPOUND LIFT CYLINDERS
35.5. UPRIGHT DOWNDRIFT TEST
35.6. UPRIGHT DESCRIPTION (TSU)
35.7. OPERATIONAL CHECKS AND ADJUSTMENTS (TSU)
35.8. LATCH OPERATION (TSU)
35.9. INTERMEDIATE RAILS (TSU)
35.10. CARRIAGE CHAIN ADJUSTMENT (TSU)
35.11. CHECKING ROLL PATTERN
35.12. CHECKING CYLINDER AND SEALS
35.13. LOAD TESTING
35.14. LIFT CYLINDER DRIFT TEST
35.15. TILT CYLINDER DRIFT TEST
35.16. CARRIAGE REMOVAL
35.17. ADJUSTING CARRIAGE ROLLERS
35.18. CARRIAGE INSTALLATION
35.19. UPRIGHT CLEARANCE (TSU)
35.20. ROLLER SHIM INSTALLATION (TSU)
36. UPRIGHT LIFT CYLINDER MODEL C
36.1. UPRIGHT CYLINDER DESCRIPTION
36.2. UPRIGHT MAINTENANCE TROUBLE SHOOTING
36.3. STANDARD CYLINDER DISASSEMBLY
36.4. STANDARD LIFT CYLINDER ASSEMBLY
36.5. COMPOUND CYLINDER DISASSEMBLY
36.6. CYLINDER PARTS INSPECTION
36.7. COMPOUND CYLINDER ASSEMBLY
37. PANTOGRAPH MODEL C
37.1. PANTOGRAPH REMOVAL (WITH TILT)
37.2. PANTOGRAPH INSTALLATION (WITH TILT)
38. UPRIGHT REMOVAL MODEL D
38.1. UPRIGHT REMOVAL
38.2. UPRIGHT INSTALLATION
39. UPRIGHT MAINTENANCE MODEL D
39.1. UPRIGHT MAINTENANCE
39.2. UPRIGHT ROLLER CHECK AND ADJUSTMENT PROCEDURES
39.3. UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
39.4. BLEEDING LIFT CYLINDERS
39.5. UPRIGHT DOWNDRIFT TEST
39.6. CHECKING ROLL PATTERN
39.7. CHECKING CYLINDER AND SEALS
39.8. LOAD TESTING
39.9. LIFT CYLINDER DRIFT TEST
39.10. TILT CYLINDER DRIFT TEST
39.11. CARRIAGE REMOVAL
39.12. ADJUSTING CARRIAGE ROLLERS
39.13. CARRIAGE INSTALLATION
40. PANTOGRAPH NP300D
40.1. PANTOGRAPH REMOVAL
40.2. PANTOGRAPH DISASSEMBLY
40.3. PANTOGRAPH INSTALLATION
41. MACHINE JACKING AND BLOCKING
41.1. RAISING DRIVE WHEEL
41.2. LOAD WHEEL ACCESS BLOCKING
41.3. RAISING REAR OF TRUCK
41.4. RAISING ENTIRE TRUCK
41.5. RAISING TRUCK WITH A HOIST
42. TRUCK DATA, SPECIFICATIONS

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