Clark OP 7 Service and Adjustment Manual SM-549

Clark OP 7 Service and Adjustment Manual SM-549 - Image 2

Clark OP 7 Service and Adjustment Manual SM-549 - Image 3

Clark OP 7 Service and Adjustment Manual SM-549 - Image 4

Clark OP 7 Service and Adjustment Manual SM-549 - Image 5

clark op 7 service and adjustment manual sm 549 2

clark op 7 service and adjustment manual sm 549 3

Clark OP 7 Service and Adjustment Manual SM-549

$30.00

Type Of Manual: Service and Adjustment Manual
Manual ID: SM-549
Format: PDF
Size: 3.4MB
Number of Pages: 60

Category: Clark Service Manual PDF

Model List:
- OP 7

1. SERVICE MANUAL SM549
2. CONTENTS
3. FOREWORD
4. HOW TO USE THIS MANUAL
5. SAFETY SIGNS AND SAFETY MESSAGES
6. USER SAFE MAINTENANCE PRACTICES
7. PM PLANNED MAINTENANCE PROGRAM
7.1. Visual Inspection
7.2. Functional Tests
7.3. Test Drive The Truck
7.4. Air Cleaning
7.5. Critical Fastener Torque Checks
7.6. LUBRICATION. FLUIDS AND FILTERS
8. BATTERY
8.1. REMOVAL AND HANDLING
8.2. CLEANING PROCEDURES
9. DIRECTIONAL CONTROL
9.1. DIRECTIONAL CONTROL DESCRIPTION
9.2. DIRECTIONAL CONTROL MAINTENANCE
9.3. DIRECTIONAL CONTROL SWITCH REMOVAL
9.4. MASTER SWITCH REMOVAL
10. ELECTRIC MOTOR GENERAL MAINTENANCE
10.1. GENERAL PROCEDURES
10.2. INSPECTION PROCEDURES
10.3. MOTOR CLEANLINESS
10.4. MOTOR INSULATION
10.5. TEST FOR MOTOR INSULATION RESISTANCE TO GROUND
10.6. BRUSH AND COMMUTATOR INSPECTION
11. DRIVE MOTOR
11.1. DRIVE MOTOR DESCRIPTION
11.2. DRIVE MOTOR MAINTENANCE
11.3. DRIVE MOTOR REMOVAL
11.4. DRIVE MOTOR DISASSEMBLY
11.5. DRIVE MOTOR INSPECTION
11.6. DRIVE MOTOR ASSEMBLY
11.7. DRIVE MOTOR INSTALLATION
12. PUMP MOTOR
12.1. PUMP MOTOR DESCRIPTION
12.2. PUMP MOTOR MAINTENANCE
12.3. PUMP MOTOR REMOVAL
12.4. PUMP MOTOR DISASSEMBLY
12.5. PUMP MOTOR INSPECTION
12.6. PUMP MOTOR ASSEMBLY
12.7. PUMP MOTOR INSTALLATION
13. CONTACTOR PANEL
13.1. CONTACTOR PANEL DESCRIPTION
13.2. AMPERE CONTACTORS SINGLEPOLE, DOUBLETHROW TYPE (ONE NORMALLY OPEN CONTACT)
13.3. AMPERE CONTACTORS SINGLEPOLE, DOUBLETHROW TYPE (ONE NORMALLY OPEN AND ONE NORMALLY CLOSED CONTACT)
13.4. CONTACTOR ASSEMBLY (Cableform) A27185 CONTACTORS
14. DRIVE UNIT (221 RATIO)
14.1. DRIVE UNIT DESCRIPTION
14.2. DRIVE UNIT REMOVAL
14.3. DRIVE UNIT DISASSEMBLY
14.4. DRIVE UNIT INSPECTION
14.5. DRIVE UNIT BRAKE ASSEMBLY
14.6. DRIVE ASSEMBLY
14.7. DRIVE UNIT GEAR BACKLASH ADJUSTMENT
15. WHEELS AND TIRE
15.1. DRIVE TIRE REMOVAL
15.2. DRIVE TIRE INSPECTION
15.3. DRIVE TIRE REMOVAL AND REPLACEMENT
15.4. DRIVE WHEEL TIRE ASSEMBLY INSTALLATION
15.5. LOAD WHEEL INSPECTION
15.6. LOAD WHEEL REMOVAL AND REPLACEMENT
16. BRAKE
16.1. BRAKE DESCRIPTION
16.2. BRAKE ADJUSTING PROCEDURE
16.3. BRAKE PEDAL AND CONTROL REMOVAL
16.4. BRAKE PEDAL AND CONTROL INSTALLATION
17. STEERING SYSTEM
17.1. STEERING DESCRIPTION
17.2. STEERING CABLE MAINTENANCE
17.3. STEERING CABLE INSTALLATION
17.4. ROLLER MAINTENANCE
17.5. ROLLER REPAIR
18. HYDRAULIC SYSTEM
18.1. GENERAL DESCRIPTION
18.2. HYDRAULIC FLUID AND FILTER CHANGE
18.3. HYDRAULIC PUMP
18.4. PUMP TROUBLE SHOOTING
18.5. PUMP REMOVAL
18.6. PUMP REPLACEMENT
19. UPRIGHT REMOVAL AND INSTALLATION
19.1. Upright Inner Rail Removal
19.2. Upright Inner Rail Installation
20. UPRIGHT
20.1. UPRIGHT MAINTENANCE
20.2. UPRIGHT ROLLER CHECK AND ADJUSTMENT
20.3. LIFT CHAIN CHECK
20.4. LIFT CYLINDER REPAIR
21. MACHINE JACKING AND BLOCKING
21.1. BLOCKING THE OPERATORS COMPARTMENT IN RAISED POSITION
21.2. RAISING THE FRONT OF THE TRUCK
21.3. RAISING ENTIRE TRUCK
21.4. RAISING TRUCK WITH A HOIST
22. TRUCK DATA AND SPECIFICATIONS
22.1. BASIC DIMENSIONS
22.2. PERFORMANCE
22.3. WEIGHTS
22.4. CHASSIS
22.5. DRIVE LINE
22.6. TORQUE TABLE

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