Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568

Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568 - Image 2

Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568 - Image 3

Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568 - Image 4

Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568 - Image 5

clark p 25 hwp 25 pwd 25 hwd 25 p 30 hwp 30 pwp 30 hwd 30 hwd 36 pwd 36 service manual sm 568 2

clark p 25 hwp 25 pwd 25 hwd 25 p 30 hwp 30 pwp 30 hwd 30 hwd 36 pwd 36 service manual sm 568 3

Clark P-25, HWP-25, PWD-25, HWD-25, P-30, HWP-30, PWP-30, HWD-30, HWD-36, PWD-36 Service Manual SM-568

$30.00

Type Of Manual: Service Manual
Manual ID: SM-568
Format: PDF
Size: 12.1MB
Number of Pages: 221

Category: Clark Service Manual PDF

Model List:
- P-25
- HWP-25
- PWD-25
- HWD-25
- P-30
- HWP-30
- PWP-30
- HWD-30
- HWD-36
- PWD-36

1. SERVICE MANUAL SM568
2. FOREWORD
3. About This Manual
4. IMPORTANT SAFETY NOTICE
5. PICTORIAL INDEX
6. Planned Maintenance Procedures
6.1. CHECK SHEET
6.2. Visual Inspection
6.3. Operational Tests
7. LUBRICATION PLANNED MAINTENANCE
7.1. LUBRICATION SPECIFICATIONS
7.2. HYDRAULIC SYSTEM
7.3. LUBRICATION CHART RIDER MODELS
7.4. LUBRICATION CHART WALKIES MODELS
7.5. Optional Equipment
7.6. Miscellaneous Linkage
8. BATTERY
8.1. BATTERYHANDLING
8.2. Battery Removal
8.3. Battery Vents
8.4. Battery Cleaning
8.5. Battery Maintenance
8.6. Battery Charging
8.7. Battery Electrolyte
8.8. Clean Battery Compartment
8.9. Install Battery
8.10. KEEPING BATTERY RECORDS
9. ELECTRIC MOTORS
9.1. Electric Motor Maintenance
9.1.1. Inspection Procedures
9.1.2. Motor Cleanliness
9.1.3. Motor Insulation
9.2. TEST FOR MOTOR INSULATION RESISTANCE TO GROUND
9.3. BRUSH AND COMMUTATOR INSPECTION
9.4. Operating Conditions
10. ELECTRIC MOTORS
10.1. Drive (Traction)
10.2. Pump Motor
10.3. Disassembly
10.4. CLEANING INSPECTION
10.5. Visual Insoection
10.6. Bearings
10.7. Frame and Field Assembly
10.8. Armature
10.9. Commutator Undercutting
10.10. TESTING
10.10.1. Frame and Field Assembly
10.10.2. Grounded Circuit
10.10.3. Open Circuit
10.10.4. Ifthearmaturehasbeenturnedand
10.10.5. Armature
10.10.6. Equalizer Winding Connections
10.10.7. Standard Winding Connections
10.11. FRAME AND FIELD SERVICE NOTES
10.12. FIELD COIL INSTALLATION
10.13. ASSEMBLY AND TESTING
10.14. Bearing Installation
10.15. Brush Inspection Chart
10.16. Operating Conditions
11. CONTACTORS
11.1. Replacement of Contact Tips
11.2. Install New Tips
11.3. Check Operation
11.4. FORWARD REVERSE CONTACTOR ASSEMBLIES
11.4.1. Replacement of Contact Tips
11.4.2. Install New Tips
11.4.3. Check Operation
12. CONTACTOR AND EVT5 CONTROL PANELS
12.1. CONTROL PANEL REMOVAL
12.2. DIsconnect Panels
12.3. Control Card Removal Installation
12.4. Replacement Control Card Data
12.5. Capacitors
12.6. CONTROL BOX INTERNAL WIRING
13. EVT5 CONTROL
13.1. Description
13.2. Control Features
13.3. Maintenance
13.4. TROUBLESHOOTING
13.5. Trouble Shooting Notes
14. CHECKING COMPONENTS AND CONTROL CARD ADJUSTMENTS
14.1. EVT5 CARD ADJUSTMENTS AND INPUT/OUTPUT CONNECTIONS
14.2. EVT5 COMPONENT IDENTIFICATION
14.3. EVT5 INTERNAL WIRING
14.4. CHECKING COMPONENTS
14.4.1. Specific Gravity Test
14.4.2. Battery Tests
14.4.3. 3 and I4 REC Module
14.4.4. C Capacitors
14.4.5. Thermal Protector
14.4.6. Current Sensor Shunt
14.4.7. Snubber (1 FIL)
15. SEQUENCE OF OPERATION
15.1. OPERATIONAL SEQUENCE I
15.2. OPERATIONAL SEQUENCE 2
15.3. OPERATIONAL SEQUENCE 3
15.4. OPERATIONAL SEQUENCE 4
15.5. OPERATIONAL SEQUENCE 5
15.6. OPERATIONAL SEQUENCE 6
15.7. OPERATIONAL SEQUENCE 7
15.8. OPERATIONAL SEQUENCE 8
15.9. OPERATIONAL SEQUENCE 9
15.10. OPERATIONAL SEQUENCE 10
15.11. OPERATIONAL SEQUENCE 11
16. EVT5 FLOW CHART TROUBLE SHOOTING PROCEDURES
16.1. SYMPTOM I
16.2. SYMPTOM 2
16.3. SYMPTOM 3
16.4. SYMPTOM 4
16.5. SYMPTOM 5
16.6. SYMPTOM 6
16.7. SYMPTOM 7
16.8. SYMPTOM 8
16.9. SYMPTOM 9
17. DRIVE UNIT ASSEMBLY
17.1. DESCRIPTION
17.2. REMOVAL
17.3. DISASSEMBLY
17.4. Cleaning Inspection
17.5. REASSEMBLY
17.6. ADJUSTMENT SPECIFICATIONS
17.7. BACKLASH
17.8. Installation
18. DRIVE MOTOR BRAKES
18.1. MOTOR BRAKE ASSEMBLY
18.2. MOTOR BRAKE INSPECTION
18.3. BRAKE INSTALLATION
18.4. Brake Linkage Installation
18.5. BRAKE SWITCH
18.6. BRAKE SWITCH ADJUSTMENT
19. COAST CONTROL
19.1. COAST CONTROL DESCRIPTION
19.2. Coast Control Preparation
19.3. Coast Control Operational Check
19.4. Coast Control Operational Adjustment
20. CASTER ASSEMBLY
20.1. TORQUE SPECIFICATION
20.2. Caster Adjustment
21. HYDRAULIC SYSTEM
21.1. REMOVAL
21.2. Installation
21.3. Torque Specifications
22. HYDRAULIC UNIT
22.1. ASSEMBLY OF HYDRAULIC UNIT
22.2. SPECIFICATIONS
23. LIFT CYLINDER
23.1. LIFT CYLINDER REMOVAL
23.2. Block Lift Frame
23.3. Disconnect Hoses
23.4. Disconnect Lift Cylinder
23.5. Disassembly
23.6. Inspection
23.7. Reassembly
23.8. INSTALLATION SPECIFICATIONS
24. LIFT LINKAGE LOAD WHEELS
24.1. OPERATIONAL CHECK
24.2. Pull Rod Adjustment Check
24.3. BUSHING IDENTIFICATION
24.4. LIFT LINKAGE REMOVAL
24.5. Bushing Removal
24.6. Bushing Installation
24.7. DUAL LOAD WHEELS
24.7.1. Inspection
24.7.2. Assembly
24.8. SINGLE LOAD WHEELS
24.8.1. Inspection
24.8.2. Assembly
24.9. LIFT LINKAGE INSTALLATION
24.10. Pallet Entry Skids
25. BODY PARTS
25.1. Walkie Model Trucks
25.2. Rider Model Trucks
26. TRUCK SPECIFICATIONS
26.1. BATTERY
26.2. BRAKE, MOTOR
26.3. CONTROL (EVTS SOLID STATE CONTROL
26.4. ELECTRICAL
26.5. HYDRAULIC SYSTEM
26.6. TRUCK SERVICE WEIGHTS
26.7. Torque Specifications
27. WIRING SCHEMATICS
27.1. IN2222 (Early Model Trucks) Schematic
27.2. (Early Model Trucks) Diagram
27.3. IN24029 (Late Model Trucks) Schematic
27.4. (Late Model Trucks) Diagram

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