Clark PWC 30, PWT 7 Service Manual SM-614

Clark PWC 30, PWT 7 Service Manual SM-614 - Image 2

Clark PWC 30, PWT 7 Service Manual SM-614 - Image 3

Clark PWC 30, PWT 7 Service Manual SM-614 - Image 4

Clark PWC 30, PWT 7 Service Manual SM-614 - Image 5

clark pwc 30 pwt 7 service manual sm 614 2

clark pwc 30 pwt 7 service manual sm 614 3

Clark PWC 30, PWT 7 Service Manual SM-614

$30.00

Type Of Manual: Service Manual
Manual ID: SM-614
Format: PDF
Size: 14.1MB
Number of Pages: 333

Category: Clark Service Manual PDF

Model List:
- PWC 30
- PWT 7

1. Title Page
2. TABLE OF CONTENTS
3. NOTICE
4. GENERAL INFORMATION (GI)
4.1. INTRODUCTION
4.2. SPECIFICATIONS FOR PWT
4.3. SPECIFICATIONS FOR PWC
4.4. SERIAL NUMBER LOCATION CURRENT MODELS
4.5. RECORD KEEPING
4.6. TOOLS REQUIRED TO SERVICE THESE PRODUCTS
4.7. TORQUE CHART
4.8. CONVERSION FACTORS
4.9. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
4.10. GENERAL SERVICE GUIDE
4.11. PWT MAINTENANCE SCHEDULE
4.12. PWC FORK LOAD LUBRICATION CHART
4.13. PWT LUBRICATION CHART
4.14. BATTERY CARE AND SERVICE
4.14.1. Specific Gravity
4.14.2. The Chemical Reaction
4.14.3. Cleaning the Battery
4.14.4. Adding Water
4.14.5. The Hydrometer
4.14.6. Battery Temperature
4.14.7. Charging The Battery
4.14.8. When To Charge
4.15. BATTERY CONTROLLER
4.15.1. Operation Adjustment and Maintenance
4.15.2. The 933/3 Operation, Troubleshooting and Adjustment
4.15.3. What Does It Tell The Driver
4.15.4. Reserve Warning Light
4.15.5. Lift Lockout
4.15.6. What Should The Driver Do
4.15.7. Adjustments
4.15.8. Table of Pot Settings and Associated Voltages Per Cell
4.15.9. What The Gage Measures
4.15.10. Troubleshooting
4.15.11. Adjustment Procedures
4.15.12. Model 1142 Tester and Model 1141 FasTesT Accessory for Curtis 933/3 Battery Controller
4.15.13. Features Of The
4.15.14. Installation Of The
4.15.15. Description Of Operation Of The
4.16. PAINT DECAL PWT
4.17. PAINT DECAL PWC
5. ELECTRICAL CONTROL (EC)
5.1. BASIC ELECTRICAL THEORY
5.1.1. Basic Electrical Terms
5.1.2. Voltage
5.1.3. Ampere
5.1.4. Polarity
5.1.5. Direct Current (DC)
5.1.6. Alternating Current (AC)
5.1.7. Commonly Used Terms
5.1.8. Fundamental Laws of Electricity
5.2. TROUBLESHOOTING ELECTRICAL PROBLEMS
5.2.1. The Logic of Electrical Troubleshooting
5.2.2. Troubleshooting Procedure
5.2.3. Troubleshoot With Your Senses
5.2.4. A Troubleshooting Approach
5.2.5. BASIC TEST (TOOLS) EQUIPMENT IN TROUBLESHOOTING
5.2.6. FRONT PANEL DESCRIPTION
5.2.7. DC VOLTAGE MEASUREMENTS 0.25 THROUGH 0250V RANGE
5.2.8. DIRECT CURRENT MEASUREMENT
5.2.9. RESISTANCE MEASUREMENT OF SEMICONDUCTORS/DIODES/SCRS
5.2.10. SERIES II MULTIMETER
5.2.11. DIGITAL DISPLAY
5.2.12. ROTARY SWITCH
5.2.13. MEASURING RESISTANCE
5.2.14. TESTING DIODES
5.2.15. MEASURING VOLTAGE
5.2.16. SYMBOLS
5.2.17. HANDYMAN COMPONENT TESTER INSTRUCTIONS
5.2.18. TROUBLESHOOTING DOS AND DONTS
5.2.19. ELECTRICAL SYMBOLS
5.3. BASIC OPERATION FOR PWT RESISTOR CONTROL CONTACTOR
5.3.1. Forward Travel
5.3.2. Reverse Travel
5.3.3. Speed Control Option
5.3.4. Class 3 Resistor Units
5.3.5. TROUBLESHOOTING PWT RESISTOR CONTROL
5.4. PARTS PAGE
5.5. SERVICE GUIDE FOR PMC CONTROL SECOND EDITION 9301
5.5.1. FEATURES OF CURTIS PMC SERIES TRANSISTORIZED MOTOR CONTROLLERS
5.5.2. FUNCTIONAL OPERATION OF CONTROLLER
5.5.3. MAINTENANCE AND ADJUSTMENT
5.5.4. TROUBLESHOOTING
5.5.5. TROUBLESHOOTING PWT CURTIS PMC CONTROL
5.5.6. TROUBLESHOOTING PWT CURTIS PMC CONTROL
5.5.7. TROUBLESHOOTING PWT CURTIS PMC CONTROL
5.5.8. TROUBLESHOOTING PWT CURTIS PMC CONTROL
5.5.9. BASIC OPERATION FOR PWC CURTIS PMC
5.5.10. l/98 EC 6l
5.5.11. BASIC OPERATION FOR PWC CURTIS PMC
5.5.12. BASIC OPERATION FOR PWC CURTIS PMC
5.5.13. BASIC OPERATION FOR PWC CURTIS PMC
5.5.14. TROUBLESHOOTING PWC CURTIS PMC CONTROL
5.5.15. TROUBLESHOOTING PWC CURTIS PMC CONTROL
5.5.16. TROUBLESHOOTING PWC CURTIS PMC CONTROL
5.5.17. TROUBLESHOOTING PWC CURTIS PMC CONTROL
5.5.18. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
5.5.19. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS (EV1, EV100 AND CURTIS PMC)
5.5.20. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
5.5.21. EV100 CONTACTOR AND MAINTENANCE
5.5.22. EV100 CONTACTOR AND MAINTENANCE
5.5.23. EV100 CONTACTOR AND MAINTENANCE
5.5.24. EV100 CONTACTOR AND MAINTENANCE
5.5.25. EV100 CONTACTOR AND MAINTENANCE
5.6. BASIC OPERATION FOR PWT CURTIS PMC
5.6.1. Forward Travel
5.6.2. Reverse Travel
5.6.3. Plugging (Controlled Reverse)
5.6.4. Battery Discharge Speed Interrupt
5.6.5. TROUBLESHOOTING PWT CURTIS PMC CONTROL
5.7. BASIC OPERATION FOR PWC CURTIS PMC
5.7.1. Forward Travel
5.7.2. Reverse Travel
5.7.3. TROUBLESHOOTING PWC CURTIS PMC CONTROL
5.8. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
5.8.1. Main Accelerator Potentiometer Adjustment
5.8.2. Adjustment Procedures
5.8.3. PWT With Push Button Reverse
5.8.4. PWT With Battery Discharge Speed Interrupt
5.8.5. EV100 CONTACTOR AND MAINTENANCE
5.9. NOTICE
5.10. PARTS PAGE
6. HYDRAULIC SYSTEM (HD)
6.1. BASIC OF HYDRAULIC
6.1.1. What is Pressure
6.1.2. Pressure On A Confined Fluid
6.1.3. How To Determine Pressure
6.1.4. One Of Pascals Laws
6.1.5. Pascals Hydraulic Lever
6.1.6. Multiplying Hydraulic Pressure
6.1.7. Force Of An Area
6.1.8. NPTF (National Pipe Tapered Fuel)
6.1.9. SAE 5514 37 Hydraulic
6.1.10. ORS SAE 51453 ORing Face Seal
6.1.11. SAE 5514 Straight Thread ORing Boss (ORB)
6.2. BASIC HYDRAULIC OPERATION
6.2.1. Lift Operation
6.2.2. Lower Operation
6.2.3. HYDRAULIC PUMP OPERATION AND DIAGNOSIS
6.2.4. PUMP AND MOTOR DIAGNOSIS
6.2.5. PUMP AND SERVICE MAINTENANCE
6.2.6. SERVICE AND MAINTENANCE DC PUMP MOTORS
7. DRIVE ASSEMBLY (DA)
7.1. TRANSMISSION DRIVE ASSEMBLY (GENERAL INFORMATION
7.1.1. Basic Operation
7.1.2. Gears, General Description
7.1.3. Gear Ratio and Serial Number Location
7.1.4. Steer Bearing
7.1.5. Maintenance
7.1.6. Planned Maintenance Schedule
7.2. TRANSMISSION DRIVE ASSEMBLY (REPAIR AND SERVICE INSTALLATION)
7.2.1. Repair and Service
7.3. TRANSMISSION DRIVE ASSEMBLY (UNITS BUILT FROM FEB. 1995)
7.3.1. Dismantling Lower Transmission Section
7.3.2. Assembly Lower Transmission Section
7.4. DC DRIVE MOTORS
7.4.1. Testing and Repair
7.4.2. Planned Maintenance
7.4.3. Commutator Check Chart
7.5. DRIVE TIRE
7.5.1. Tire Assembly Installation
7.5.2. Tire Assembly Removal
8. BRAKE SYSTEM (BR)
8.1. OPERATION SERVICE PROCEDURE
8.1.1. Service Procedure
8.1.2. General Maintenance
8.2. TILT STEERHEAD BRAKE ADJUSTMENT
8.3. FIXED STEERHEAD BRAKE ADJUSTMENT
9. STEERING SYSTEM (ST)
9.1. OPERATION
9.1.1. Transmission
9.2. PLANNED MAINTENANCE AND SERVICE
9.2.1. Transmission
9.2.2. Steerhead and Tiller Arm Maintenance
10. LOAD CARRIER (LC)
10.1. GENERAL INTRODUCTION
10.1.1. Load Carrying Device
10.1.2. Load Wheel Operation
10.2. PLANNED MAINTENANCE
10.3. LOAD WHEELS
10.3.1. Load Wheel Maintenance
10.3.2. LOAD WHEEL REPLACEMENT
10.4. FORK HEIGHT SETTING
11. BODY AND FRAME (BF)
11.1. PARTS PAGE
12. OPTIONAL EQUIPMENT (OE)
12.1. PARTS PAGE

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