Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081

Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081 - Image 2

Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081 - Image 3

Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081 - Image 4

Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081 - Image 5

clark s 20 d s 25 d s 30 d s 35 d service manual sm 1081 2

clark s 20 d s 25 d s 30 d s 35 d service manual sm 1081 3

Clark S 20 D, S 25 D, S 30 D, S 35 D Service Manual SM-1081

$30.00

Type Of Manual: Service Manual
Manual ID: SM-1081
Format: PDF
Size: 173.1MB
Number of Pages: 1182
Serial Number:
Isuzu (T4)

Category: Clark Service Manual PDF

Model List:
- S 20 D
- S 25 D
- S 30 D
- S 35 D

1. SM1081
2. CONTENTS
3. GROUP SA SAFE MAINTENANCE
3.1. Section 1 Safety
3.2. Section 2 Lifting, Jacking, and Blocking the Truck
3.3. Section 3 Towing
4. GROUP PS PERIODIC SERVICE
4.1. Section 1 Maintenance Schedules
4.2. Section 2 The Planned Maintenance Program
5. GROUP 00 (D4LE2X) DIESEL ENGINE (TIER 4) Model 4LE2X (ISUZU)
5.1. Section 1 15B. Maintenance Information
5.2. Section 2 15C. Functional Inspection
5.3. Section 3 15D. Symptom
5.4. Section 4 15E. DTC Information
5.5. Section 5 1A. Engine Control
5.6. Section 6 1B. Mechanical
5.7. Section 7 1C. Fuel System
5.8. Section 8 1D. Cooling
5.9. Section 9 1E. Lubrication
5.10. Section 10 1F. Induction
5.11. Section 11 1H. Aux. Emission Control Devices
5.12. Section 12 Electrical
5.13. Section 13 Wiring Diagram
6. GROUP 01 COOLING SYSTEM
6.1. Section 1 Cooling System Specifications and Description
6.2. Section 2 Cooling System Troubleshooting
6.3. Section 3 Cooling System Testing and Maintenance
6.4. Section 4 Radiator Removal and Replacemant
7. GROUP 03 INTAKE AND EXHAUST SYSTEM
7.1. Section 1 Intake and Exhaust Systems Specifications and Description
7.2. Section 2 Intake System Troubleshooting
7.3. Section 3 Intake System Service
7.4. Section 4 Exhaust Systems
8. GROUP 06 TRANSMISSION
8.1. Section 1 Transmission Specifications and Description
8.2. Section 2 Transmission Troubleshooting
8.3. Section 3 Transmission Oil and Filter
8.4. Section 4 Transmission Oil Cooler
8.5. Section 5 Transmission Overhaul Overview
8.6. Section 6 Transmission Overhaul Procedure
8.7. Section 7 Transmission Control Valve Overhaul
8.8. Section 8 Transmission Removal and Installation
9. GROUP 13 ELECTRICAL SYSTEM
9.1. Section 1 Cautions for working on the electrical system
9.2. Section 2 Electrical system Specifications and features
9.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
9.4. Section 4 Instrument Pod
9.5. Section 5 Electrical Components Specification and Operation
10. GROUP 20 DRIVE AXLE
10.1. Section 1 Drive Axle Specifications and Description
10.2. Section 2 Drive Axle Disassembly and Assembly
10.3. Section 3 Troubleshooting
11. GROUP 22 WHEELS AND TIRES
11.1. Section 1 Wheels and Tires Specifications and Description
11.2. Section 2 Pneumatic Wheels and Tires
12. GROUP 23 BRAKE SYSTEM
12.1. Section 1 Braking / Inching System Specifications and Description
12.2. Section 2 Service Brake Troubleshooting
12.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
12.4. Section 4 Brake Bleeding
12.5. Section 5 Brake Valve Service
12.6. Section 6 Parking Brake Service
12.7. Section 7 Parking Brake Troubleshooting
13. GROUP 25 STEERING COLUMN AND GEAR
13.1. Section 1 Steering System Specifications and Description
13.2. Section 2 Steering System Troubleshooting
13.3. Section 3 Steering Column and Component Removal and Replacement
13.4. Section 4 Steering System Relief Pressure Check and Adjustment
13.5. Section 5 Steering Gear Overhaul
14. GROUP 26 STEER AXLE
14.1. Section 1 Steer Axle Specifications and Description
14.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
14.3. Section 3 Steer Axle Removal and Replacement
14.4. Section 4 Steer Axle Overhaul
14.5. Section 5 Steer Cylinder Removal and Replacement
14.6. Section 6 Steer Cylinder Overhaul
15. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
15.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
15.2. Section 2 Main Hydraulic Pump Troubleshooting
15.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
15.4. Section 4 Hydraulic Pump Removal and Replacement
15.5. Section 5 Hydraulic Pump Overhaul
16. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
16.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
16.2. Section 2 Hydraulic System Schematics
16.3. Section 3 Hydraulic System Troubleshooting
16.4. Section 4 Hydraulic System Pressure Checks and Adjustments
16.5. Section 5 Hydraulic Control Valve Removal and Replacement
16.6. Section 6 Hydraulic Control Valve (MCV) Disassembly and Assembly
16.7. Section 7 EHL Valve Disassembly and Assembly
16.8. Section 8 Testing of Hydraulic Valve
17. GROUP 32 TILT CYLINDERS
17.1. Section 1 Tilt Cylinder Specifications and Description
17.2. Section 2 Tilt Cylinder Checks and Adjustments
17.3. Section 3 Tilt Cylinder Removal and Replacement
17.4. Section 4 Tilt Cylinder Overhaul
18. GROUP 34 UPRIGHTS
18.1. Section 1 Upright Specifications and Description
18.2. Section 2 Troubleshooting
18.3. Section 3 Upright Inspection
18.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
18.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
18.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
18.7. Section 7 Fork and Carriage Removal and Replacement
18.8. Section 8 Upright Removal and Replacement
19. GROUP 38 COUNTERWEIGHT AND CHASSIS
19.1. Section 1 Counterweight Specifications and Description
19.2. Section 2 Counterweight Removal and Replacement
19.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
19.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
19.5. Section 5 Operators Seat Removal and Replacement
20. GROUP 40 SPECIFICATIONS
20.1. Section 1 Nameplates and Decals
20.2. Section 2 General Specifications
20.3. Section 3 Hydraulic Fitting Tightening Specification

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