Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688

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clark sf20 30d l g cmp20 30d l g service manual sm 688 3

Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688

$30.00

Type Of Manual: Service Manual
Manual ID: SM-688
Format: PDF
Size: 29.7MB
Number of Pages: 591

Category: Clark Service Manual PDF

Model List:
- SF20-30D
- SF20-30L
- SF20-30G
- CMP20-30D
- CMP20-30L
- CMP20-30G

1. GENERAL
1.1. REVISION HISTORY
1.2. FOREWORD
1.2.1. FOREWORD
1.2.2. HOW TO READ THIS MANUAL
1.3. SAFETY
1.3.1. GENERAL PRECAUTIONS
1.3.2. PREPARATIONS FOR WORK
1.3.3. CAUTIONS DURING OPERATION
1.4. STANDARDS
1.4.1. STANDARD TIGHTENING TORQUE
1.4.2. MEASUREMENT CONVERSIONS
2. SPECIFICATIONS
2.1. GENERAL
2.1.1. LOCATION OF COMPONENTS
2.1.2. DIMENSION AND WEIGHT
2.2. LOAD CAPACITY
2.2.1. CAPACITY CHARTS
2.3. COOLANT / FUEL / LUBRICATION
2.4. PERIODIC MAINTENANCE
2.4.1. PERIODIC MAINTENANCE
2.5. TIGHTENING TORQUE
2.5.1. TIGHTENING TORQUE
3. ENGINE GASOLINE,LPG
3.1. GENERAL INFORMATION
3.1.1. PERIODIC INSPECTION CHART
3.1.2. HOW TO READ THIS CHAPTER
3.1.3. ENGINE MODEL AND NUMBERS
3.2. SPECIFICATION
3.2.1. GENERAL SPECIFICATIONS
3.2.2. SERVICE SPECIFICATIONS
3.2.3. TIGHTENING TORQUE
3.2.4. SPECIAL TOOLS
3.3. ADJUSTMENT
3.3.1. VALVE CLEARANCE ADJUSTMENT
3.3.2. IGNITION TIMING ADJUSTMENT
3.3.3. IDLING SPEED ADJUSTMENT
3.3.4. AIR GOVERNOR (HIGH SPEED)
3.4. TIMING BELT
3.4.1. REMOVAL
3.4.2. INSPECTION
3.5. ELECTRIC COMPONENT
3.5.1. INSPECTION
3.5.2. DISTRIBUTOR
3.5.3. ALTERNATOR
3.5.4. STARTER
3.6. FUEL SYSTEM
3.6.1. REMOVAL
3.6.2. INSTALLATION
3.6.3. CARBURETTOR GASOLINE
3.6.4. CARBURETTOR LPG
3.6.5. AIR GOVERNOR
3.6.6. OTHER COMPONENTS LPG
3.7. FUEL SYSTEM(EMISSION COMPLIANT ENGINE)
3.7.1. LPG 6G6435SL(EMISSION COMPLIANT ENGINE ONLY)
3.7.2. GOVERNOR AND VACUUM ADVANCE MECHANISM
3.7.3. INSPECTION
3.7.4. IDC ADJUSTMENT PROCEDURE
3.7.5. WIRING DIAGRAM (EMISSION COMPLIANT)
3.7.6. LPG FUEL SYSTEM (EMISSION COMPLIANT)
3.7.7. INTAKE SYSTEM (EMISSION COMPLIANT)
3.8. COMPONENTS
3.8.1. ROCKER ARMS AND CAMSHAFT
3.8.2. CYLINDER HEAD AND VALVES
3.8.3. FRONT CASE AND OIL PAN
3.8.4. PISTON AND CONNECTING ROD
3.8.5. CRANKSHAFT AND CYLINDER BLOCK
3.9. TROUBLESHOOTING
3.9.1. BY SYMPTOM
3.9.2. BY COMPONENT
3.10. FUEL SYSTEMTIER2(MI4 LP SYSTEM)
3.10.1. CHAPTER 1. LPG AND LPG FUEL TANKS
3.10.2. CHAPTER 2. MI04 LPG SYSTEM OPERATIONAL
3.10.3. CHAPTER 3. MI 4 MAINTENANCE SCHEDULE
3.10.4. CHAPTER 4. MI04 LP BASIC TROUBLESHOOTING
3.10.5. CHAPTER 5. MI04 LP ADVANCED DIAGNOSTICS
3.10.6. CHAPTER 6. MI04 ELECTRICAL CONNECTIONS
3.10.7. CHAPTER 7. N2001 PRESSURE REGULATOR/CONVERTER
3.10.8. CHAPTER 8. NCA55500TR AIR/FUEL MIXER
3.10.9. CHAPTER 9. TEST AND ADJUSTMENTS
4. ENGINE (4TNE94 SF)
4.1. STRUCTURE AND FUNCTION
4.1.1. SPECIFICATION
4.1.2. STRUCTURE
4.1.3. FUEL SYSTEM
4.1.4. COOLING SYSTEM
4.1.5. LUBRICATION SYSTEM
4.2. INSPECTION MAINTENANCE
4.2.1. INSPECTION
4.2.2. ADJUSTING OPERATION
4.2.3. PERIODIC MAINTENANCE CHART
4.2.4. TROUBLESHOOTING CHART
4.3. DISASSEMBLY ASSEMBLY
4.3.1. MAINTENANCE STANDARD
4.3.2. TIGHTENING TORQUE
4.3.3. SPECIAL TOOLS
4.3.4. PRECAUTIONS
4.3.5. CYLINDER HEAD
4.3.6. GEAR TRAIN AND CAMSHAFT
4.3.7. CYLINDER BLOCK
5. DIESEL ENGINETIER2 (4TNV88/94L)
5.1. SAFETY
5.2. GENERAL
5.3. INSPECTION AND ADJUSTMENT
5.4. TROUBLESHOOTING
5.5. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
5.6. LUBRICATION SYSTEM
5.7. COOLING SYSTEM
5.8. FUEL INJECTION PUMP/GOVERNOR
5.9. ALTERNATOR
5.10. ELECTRIC WIRING
5.11. SERVICE STANDARDS
5.12. TIGHTENING TORQUE FOR BOLTS AND NUTS
6. TRANSAXLE
6.1. STRUCTURE AND MAINTENANCE
6.1.1. CONSTRUCTION
6.1.2. HYDRAULIC CIRCUIT
6.1.3. SERVICE MAINTENANCE
6.1.4. SPECIFICATION
6.1.5. SERVICE BRAKE ADJUSTMENT
6.2. SERVICE BRAKE ADJUSTMENT
6.2.1. PRECAUTION
6.2.2. REMOVE AUXILIARY SUBASSEMBLIES
6.2.3. WHEEL END
6.2.4. BRAKE ASSEMBLY REMOVAL
6.2.5. SEPARATION OF CONVERTER HOUSING AND ADAPTOR PLATE
6.2.6. STATOR SUPPORT REMOVAL FROM ADAPTOR PLATE
6.2.7. CLUTCH ASSEMBLY, IDLER GEAR PINION SHAFT REMOVAL
6.3. ASSEMBLY
6.3.1. TRANSAXLE REASSEMBLY
6.3.2. DIFFERENTIAL
6.3.3. PINION GEAR SHIMMING
6.3.4. WHEEL END FINAL ASSEMBLY
6.3.5. CLUTCH ASSEMBLY
6.3.6. STATOR SUPPORT
6.3.7. TRANSMISSION ASSEMBLY
7. STEERING SYSTEM
7.1. FUNCTION AND MAINTENANCE
7.1.1. OUTLINE
7.1.2. OPERATING PRINCIPLE DURING LEFT/RIGHT TURN
7.1.3. STEERING UNIT
7.1.4. OPERATION
7.1.5. TROUBLESHOOTING TABLE
7.2. DISASSEMBLY AND ASSEMBLY
7.2.1. STEERING UNIT
7.2.2. PRIORITY VALVE
8. BRAKE SYSTEM
8.1. BRAKE AND INCHING SYSTEM
8.1.1. GENERAL
8.1.2. BRAKE/INCHING BLEEDING
8.1.3. DISASSEMBLY AND ASSEMBLY
9. HYDRAULIC STSTEM
9.1. MAIN PUMP
9.1.1. SPECIFICATION
9.1.2. DISASSEMBLY AND ASSEMBLY
9.1.3. TROUBLESHOOTING
9.1.4. START UP
9.2. MAIN HYDRAULIC VALVE
9.2.1. VALVE DISASSEMBLY
9.2.2. CLEANING, INSPECTION AND REPAIR
9.2.3. MAIN HYDRAULIC VALVE ASSEMBLY
9.2.4. HYDRAULIC SYSTEM PRESSURE SETTING
9.2.5. TROUBLESHOOTING
9.3. MAIN HYDRAULIC VALVE(HANIL VALVE)
9.3.1. HYDRAULIC CONTROL VALVE/LIFT CIRCUIT SPECIFICATIONS AND DESCRIPTION
9.3.2. Hydraulic System Troubleshooting
9.3.3. Hydraulic System Pressure Checks and Adjustments
9.3.4. Hydraulic Control Valve Overhaul
9.4. HYDRAULIC CYLINDERS
9.4.1. DISASSEMBLY AND ASSEMBLY
10. MAST MAINTENANCE
10.1. MAST
10.1.1. GENERAL
10.1.2. STANDARD MAST
10.1.3. FULL FREE LIFT MAST
10.1.4. TRIPLE MAST
10.2. OTHER COMPONENT
10.2.1. CARRIAGE
10.2.2. CYLINDER RACKING
10.2.3. LIFT CHAINS
10.2.4. COUNTERWEIGHT
10.2.5. LIFTING, JACKING AND BLOCKING
11. CIRCUIT DIAGRAM
11.1. HYDRAULIC CIRCUIT DIAGRAM
11.1.1. Hydraulic circuit diagram(EATON Valve)
11.1.2. Hydraulic circuit diagram(HANIL Valve)
11.2. ELECTRIC CIRCUIT DIAGRAM
11.2.1. ELECTRIC CIRCUIT DIAGRAM (SF2030L For EPA non tier2)
11.2.2. ELECTRIC CIRCUIT DIAGRAM (SF2030G For EPA non tier2)
11.2.3. ELECTRIC CIRCUIT DIAGRAM (SF2030D For EPA non tier2)
11.2.4. ELECTRIC CIRCUIT DIAGRAM (CMP2030L For EPA non tier2)
11.2.5. ELECTRIC CIRCUIT DIAGRAM (CMP2030G For EPA non tier2)
11.2.6. ELECTRIC CIRCUIT DIAGRAM (CMP2030D For EPA non tier2)
11.2.7. ELECTRIC CIRCUIT DIAGRAM (Diesel For EPA tier2)
11.2.8. ELECTRIC CIRCUIT DIAGRAM (LPG For EPA tier2)
11.2.9. ELECTRIC CIRCUIT DIAGRAM (LPG SECM For EPA tier2)

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