Clark TM 12-25 36 Volt Service Manual SM-555

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Clark TM 12-25 36 Volt Service Manual SM-555 - Image 3

Clark TM 12-25 36 Volt Service Manual SM-555 - Image 4

Clark TM 12-25 36 Volt Service Manual SM-555 - Image 5

clark tm 12 25 36 volt service manual sm 555 2

clark tm 12 25 36 volt service manual sm 555 3

Clark TM 12-25 36 Volt Service Manual SM-555

$30.00

Type Of Manual: Service Manual
Manual ID: SM-555
Format: PDF
Size: 86.7MB
Number of Pages: 687

Category: Clark Service Manual PDF

Model List:
- TM 12-25 36 Volt

1. CONTENTS
2. INTRODUCTION
3. HOW TO USE THIS MANUAL
4. SUBJECT/PICTORIAL INDEX
5. SAFETY INFORMATION
6. DRIVERS DAILY CHECKLIST
7. PM REPORT FORM
8. PM PLANNED MAINTENANCE PROGRAM
8.1. VISUAL INSPECTION
8.2. OPERATIONAL CHECKS / TEST DRIVE
8.3. AIR CLEANING
8.4. CRITICAL FASTENER TORQUE CHECKS
8.5. CHASSIS COMPONENTS MAINTENANCE / INSPECTION
8.6. LUBRICATION, FILTERS FLUID LEVEL CHECKS
8.7. ELECTRICAL TESTS
9. PLANNED MAINTENANCE SCHEDULE
10. PLANNED MAINTENANCE AND LUBRICATION CHARTS
11. BATTERY REMOVAL
12. BATTERY MAINTENANCE
13. LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT
14. SERVICE BRAKE MICROSWITCH ADJUSTMENT
15. PARKING BRAKE MICROSWITCH ADJUSTMENT
16. ACCELERATOR CONTROL
17. ELECTRICAL SYSTEM
18. ELECTRICAL MOTOR MAINTENANCE
19. DRIVE MOTOR BRUSH REPLACEMENT
20. STEER MOTOR BRUSH REPLACEMENT
21. STEER PUMP AND MOTOR ASSEMBLY REMOVAL
22. STEER PUMP MOTOR OVERHAUL
23. DRIVE MOTOR REMOVAL
24. DRIVE MOTOR OVERHAUL
25. LIFT PUMP AND MOTOR ASSEMBLY REMOVAL
26. LIFT PUMP MOTOR OVERHAUL
27. STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT
28. CONTROL PANEL
28.1. CONTROL PANEL DESCRIPTION
28.2. CONTROL PANEL MAINTENANCE
28.3. CONTROL PANEL TROUBLESHOOTING
28.4. CONTROL PANEL REMOVAL
28.5. CONTACTOR INSPECTION
28.6. CONTROL PANEL INSTALLATION
29. EV100M SEQUENCE OF OPERATION AND TROUBLESHOOTING
29.1. OPERATION SEQUENCE DRIVE CONTROL
29.1.1. DRIVE CONTROL
29.1.2. BATTERY
29.1.3. BATTERY INDICATOR AND PUMP MOTOR
29.1.4. HOUR METER, STEERING SRO
29.1.5. FWD/REV CONTACTORS
29.1.6. CONTACTOR OPERATION CAPACITOR PRECHARGE
29.1.7. 1 REC ON, 5 REC ON
29.1.8. CAPACITOR CHARGING REACTOR OPERATION
29.1.9. 2 REC ON, 1 REC OFF
29.1.10. FLYBACK
29.1.11. ACCELERATOR MODULE, THERMAL PROTECTOR PMT
29.1.12. CONTACTOR OPERATION
29.1.13. PLUGGING
29.2. CHECKING COMPONENTS
29.2.1. SPECIFIC GRAVITY TEST
29.2.2. CHECK l, 2, 5 RECS
29.2.3. CHECK CAPACITOR (1C)
29.2.4. CHECK 22, 23, 24, 25 FILTER BLOCKS
29.2.5. CHECK 3, 4 RECS
29.2.6. CHECK FILTER MOUNTING BLOCK
29.2.7. CHECK SENSOR
29.2.8. CHECK THERMAL PROTECTOR
29.2.9. CHECK REACTOR/CHOKE MODULE
29.2.10. CARD ADJUSTMENTS
29.2.11. CARD VOLTAGE CHECKS
29.2.12. CONNECTOR PLUG A, B, Z
29.3. RECOMMENDED TEST, TEST EQUIPMENT AND PROCEDURES
29.3.1. GROUND FAULT CONDITION
29.3.2. POWER STEER IDLE CURRENT
29.3.3. SCR CURRENT LIMIT
29.3.4. FREE WHEELING CURRENT
29.3.5. TIME DELAY
29.3.6. CREEP SPEED MOTOR VOLTS
29.3.7. PLUGGING FUNCTION
29.4. SYMPTOM CHARTS
29.4.1. CONTACTORS WILL NOT CLOSE
29.4.2. CONTACTORS CLOSE, NO POWER, NO HUM, TRUCK INOPERATIVE IN SCR RANGE
29.4.3. CONTACTORS CLOSE, NO POWER, SCR HUM, TRUCK INOPERATIVE IN SCR RANGE
29.4.4. CONTACTORS CLOSE BUT POP OPEN, PMT TRIPS
29.4.5. ONE CONTACTOR CLOSES, OTHER WILL NOT
29.4.6. STIFF PLUG AND/OR PLUGGING DISTANCE NOT ADJUSTABLE
29.4.7. CONTACTOR WILL NOT CLOSE
29.4.8. PMT TRIPS WHEN HYDRAULIC SWITCHES ARE ACTIVATED
29.4.9. POWER STEER MOTOR DOES NOT OPERATE
29.4.10. LIFT/TILT/ATTACHMENTS DO NOT OPERATE
30. SUPPLEMENT
30.1. EV100 LXT CONTROL PANEL
30.2. EV100 LXT CONTROL PANEL STATUS CODES
30.3. CHECKING COMPONENTS
30.4. REPLACEMENT OF EV100 COMPONENTS
30.5. EV100LXT CARD FUNCTION SETUP
31. DRIVE AXLE MAINTENANCE
32. DRIVE AXLE REMOVAL
33. DRIVE UNIT OVERHAUL
34. PNEUMATIC TIRE AND WHEEL MAINTENANCE
35. BRAKE SYSTEM (CARLISLE BRAKE)
35.1. BRAKE SPECIFICATIONS
35.2. BRAKE SYSTEM BLEEDING
35.3. BRAKE PEDAL REMOVAL, REPLACEMENT, AND ADJUSTMENT
35.3.1. INTRODUCTION
35.3.2. PEDAL REMOVAL
35.3.3. PEDAL REPLACEMENT
35.3.4. PEDAL ADJUSTMENT
35.4. BRAKE REMOVAL AND REPLACEMENT
35.5. PARKING BRAKE REMOVAL, REPLACEMENT, AND ADJUSTMENT
35.6. BRAKE OVERHAUL
36. BRAKE BLEEDING PROCEDURE
37. PARKING BRAKE ADJUSTMENT
38. SERVICE BRAKE CALIPER ASSEMBLY REMOVAL
39. SERVICE AND PARKING BRAKE, BRAKE CALIPER ASSEMBLY OVERHAUL
40. BRAKE MASTER CYLINDER REMOVAL
41. MASTER CYLINDER OVERHAUL
42. PYLON RELEASE LEVER ADJUSTMENT
43. POWER STEERING CONTROL UNIT REMOVAL
44. STEERING GEAR
45. STEER AXLE TRUNNION BEARINGS CHECK AND ADJUSTMENT
46. STEER WHEEL BEARING MAINTENANCE
47. POWER STEERING SYSTEM RELIEF PRESSURE CHECK
48. STEER CYLINDER LINKAGE CHECK AND ADJUSTMENT
49. STEER AXLE, STEERING LINKAGE, AND STEER AXLE TRUNNION OVERHAUL
50. STEERING CYLINDER REMOVAL
51. POWER STEERING CYLINDER OVERHAUL
52. POWER STEERING PUMP REMOVAL
53. POWER STEERING PUMP OVERHAUL
54. HYDRAULIC SYSTEM FLUID AND FILTER CHANGE
55. LIFT PUMP REMOVAL
56. LIFT PUMP OVERHAUL
57. HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
58. MAIN HYDRAULIC VALVE REMOVAL
59. MAIN HYDRAULIC VALVE OVERHAUL
60. HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
61. TILT CYLINDER ADJUSTMENT
62. TILT CYLINDER DRIFT TEST
63. TILT CYLINDER REMOVAL
64. TILT CYLINDER OVERHAUL
65. UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
66. UPRIGHT DOWNDRIFT TEST
67. FORK MAINTENANCE
68. LIFT CHAIN MAINTENANCE
69. UPRIGHT REMOVAL
70. COUNTERWEIGHT REMOVAL
71. FRONT BATTERY PLATE ADJUSTMENT
72. MACHINE JACKING AND BLOCKING
73. OVERHEAD GUARD REMOVAL
74. HOOD REMOVAL
75. TRUCK DATA PLATES AND DECALS
76. SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM
77. FIRE EXTINGUISHER RECOMMENDATIONS
78. LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS
79. TRUCK DATA AND SPECIFICATIONS
80. MEASURING VOLTAGES WITH THE VOLTOHM METER ( VOM )
81. MEASURING RESISTANCE WITH THE VOLTOHM METER ( VOM )

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