Hyster 4.3 Liter V-6 GM Engines Maintenance And Repair

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hyster 43 liter v 6 gm engines maintenance and repair 2

hyster 43 liter v 6 gm engines maintenance and repair 3

Hyster 4.3 Liter V-6 GM Engines Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1728
Size: 35.7MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- 4.3 Liter V-6 GM Engines

1. RM0590-(04-2014)-UK-EN
2. RM0002-(01-2016)-UK-EN
2.1. General
2.2. Description
2.3. Alternator Repair
2.4. General Check and Adjustment
2.5. Low Output Check (Type A or Type B)
2.6. High Output Check (Type A or Type B)
2.7. Brushes Circuit Check
2.8. Diodes Check
2.9. Diode Bridge Check
2.10. Rotor Field Winding Check
2.11. Stator Windings Check
2.12. Voltage Regulator Check
2.13. Troubleshooting
3. RM0231-(01-2016)-UK-EN
3.1. General
4. RM0736-(07-2010)-UK-EN
4.1. Safety Precautions Maintenance and Repair
4.2. General
4.3. Description and Operation
4.4. Carriages
4.5. Two-Stage Mast With Limited Free-Lift
4.6. Two-Stage Mast With Full Free-Lift
4.7. Three-Stage Mast With Full Free-Lift
4.8. Safety Procedures When Working Near Mast
4.9. Fork Replacement
4.10. Install
4.11. Carriage Repair
4.12. Sideshift Carriage Repair
4.13. Disassemble
4.14. Assemble
4.15. Install
4.16. Two-Stage Mast With Limited Free-Lift Repair
4.17. Remove, H3.50-5.50XM (H70-120XM) Model Lift Trucks
4.18. Remove, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
4.19. Disassemble
4.20. Clean and Inspect
4.21. Assemble
4.22. Install, H3.50-5.50XM (H70-120XM) Lift Truck Models
4.23. Install, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
4.24. Two-Stage Mast With Full Free-Lift Repair
4.25. Disassemble
4.26. Clean and Inspect
4.27. Assemble
4.28. Install
4.29. Three-Stage Mast With Full Free-Lift Repair
4.30. Disassemble
4.31. Clean and Inspect
4.32. Assemble
4.33. Install
4.34. Mast Operation Check
4.35. Lift and Tilt System Leak Check
4.36. Lift System
4.37. Tilt System
4.38. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
4.39. Lift Chain Adjustments
4.40. Mast Adjustments
4.41. Carriage Adjustment
4.42. Troubleshooting
4.43. Table 1. Tilt Cylinder Leak Check Specifications, S3.50-5.50XM (
4.44. Table 2. Hook-Type Carriage Chain Adjustment
4.45. Table 3. Pin-Type Carriage Chain Adjustment
5. RM0741-(03-2005)-UK-EN
5.1. Lift Cylinders
5.2. Safety Precautions Maintenance and Repair
5.3. Safety Procedures When Working Near Mast
5.4. General
5.5. Description
5.6. Lowering Control Valve (Velocity Fuse)
5.7. Lift Cylinder Repair
5.8. Disassemble
5.9. Assemble
5.10. Install
5.11. Lift System Leak Check
5.12. Troubleshooting
6. RM0744-(09-2003)-UK-EN
6.1. Carbureted Engine Management System (CEMS)
6.2. Safety Precautions Maintenance and Repair
6.3. Description
6.4. Ignition Control System
6.5. Setting Timing Reference
6.6. Idle Speed Control System
6.7. Curb Idle Setting Procedure
6.8. Governor Control System
6.9. Closed-Loop Fuel System
6.10. Closed-Loop Fuel Control
6.11. Entering Closed-Loop Control
6.12. Normal Closed-Loop Operation
6.13. Closed-Loop Diagnostics
6.14. Tune Valve Action at Engine Shutdown
6.15. Diagnostic System
6.16. Closed-Loop Diagnostic Troubleshooting
6.17. Diagnostic Troubleshooting
6.18. Table 1. Diagnostic Codes
6.19. Table 2. Diagnostic Troubleshooting
7. RM0755-(11-2001)-UK-EN
7.1. Starter
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description
7.5. Yoke Assembly
7.6. Armature Assembly
7.7. Clutch Assembly
7.8. Magnetic Switch Assembly
7.9. Operation
7.10. Starter Repair
7.11. Disassemble
7.12. Assemble
7.13. Install
7.14. General Checks and Adjustments
7.15. Armature Tests
7.16. Armature Short Circuit Test
7.17. Armature Winding Ground Test
7.18. Commutator Run-Out Test
7.19. Yoke Test
7.20. Brush and Brush Holder Check
7.21. Brush Holder Insulation Test
7.22. Clutch Test
7.23. Magnetic Switch Test
7.24. Pull-In Test
7.25. Hold-In Test
7.26. Return Test
7.27. Performance Tests
7.28. No-Load Test
7.29. Troubleshooting
8. RM0735-(11-2004)-UK-EN
8.1. Tilt Cylinders
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description
8.5. Tilt Cylinder Repair
8.6. Disassemble
8.7. Inspect
8.8. Assemble
8.9. Install
8.10. Tilt Cylinder Leak Check
8.11. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
8.12. Troubleshooting
9. RM0754-(12-2003)-UK-EN
9.1. Main Control Valve
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description
9.5. Operation
9.6. Lift Section
9.7. Tilt and Auxiliary Sections
9.8. Reattaching the Clevis End of the Tilt Spool
9.9. Relief Valve
9.10. Main Control Valve Repair
9.11. Remove and Disassemble
9.12. Clean and Inspect
9.13. Assemble
9.14. Install
9.15. Pressure Relief Valve Check and Adjustment
9.16. Main Relief Valve (Lift)
9.17. Steering Relief Valve
9.18. Secondary Relief Valve (Tilt and Auxiliary)
9.19. Specifications
9.20. Troubleshooting
10. RM0743-(06-2005)-UK-EN
10.1. Hydraulic System
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description
10.5. Operation
10.6. Hydraulic Pump H3.50-5.50XM (H70-120XM)
10.7. Hydraulic Pump S3.50-5.50XM (S70-120XM)
10.8. Main Control Valve
10.9. Steering Control Unit
10.10. Specifications
10.11. Hydraulic System Capacity (Powershift)
10.12. Hydraulic System Capacity (Hydrostatic)
10.13. Hydraulic Tank Capacity (Powershift and Hydrostatic)
10.14. Hydraulic Tank Capacity
10.15. Relief Pressures 2200 RPM, 50 to 80 C ( 120 to 180 F)
10.16. Hydraulic Pump Flow to Valve
10.17. Steering Priority Flow
10.18. Troubleshooting
10.19. Lift, Lower and Tilt Circuit
10.20. Steering Circuit
11. RM0753-(09-2003)-UK-EN
11.1. Hydraulic Gear Pump
11.2. Safety Precautions Maintenance and Repair
11.3. General
11.4. Description
11.5. Operation
11.6. Hydraulic Gear Pump Repair
11.7. Disassemble
11.8. Inspect
11.9. Assemble
11.10. Install
11.11. Pump Output Check
11.12. Method No. 1
11.13. Method No. 2
11.14. Hydraulic System Air Check
11.15. Troubleshooting
12. RM0734-(05-2005)-UK-EN
12.1. Brake System
12.2. Safety Precautions Maintenance and Repair
12.3. General
12.4. Description and Operation
12.5. Brake Booster and Master Cylinder
12.6. Service Brake Assembly
12.7. Parking Brake
12.8. Brake Shoe Assemblies Repair
12.9. Remove and Disassemble
12.10. Inspect
12.11. Assemble and Install
12.12. Brake Booster and Master Cylinder Repair
12.13. Disassemble
12.14. Clean and Inspect
12.15. Assemble
12.16. Install
12.17. Brake Booster Filter, Replace
12.18. Parking Brake Repair
12.19. Remove and Disassemble
12.20. Assemble and Install
12.21. Brake System Air Removal
12.22. Brake Pedal Adjustment
12.23. Parking Brake Adjustment
12.24. Parking Brake Not Applied Switch Test
12.25. Parking Brake Switch Test ( MONOTROL Pedal Only)
12.26. Brake Shoes Adjustment
12.27. Troubleshooting
13. RM0733-(09-2003)-UK-EN
13.1. Steering Axle
13.2. Safety Precautions Maintenance and Repair
13.3. General
13.4. Description
13.5. Steering Axle Assembly Repair
13.6. Install
13.7. Wheels and Hub Repair
13.8. Remove and Disassemble
13.9. Inspect
13.10. Assemble and Install
13.11. Spindles and Bearings Repair
13.12. Inspect
13.13. Assemble and Install
13.14. Tie Rods Repair
13.15. Inspect
13.16. Install
13.17. Steering Cylinder Repair
13.18. Remove and Disassemble
13.19. Clean and Inspect
13.20. Assemble and Install
13.21. Troubleshooting
14. RM0732-(10-2003)-UK-EN
14.1. Steering Control Unit
14.2. Safety Precautions Maintenance and Repair
14.3. General
14.4. Description
14.5. Operation
14.6. Steering Wheel and Column Assembly Repair
14.7. Remove and Disassemble
14.8. Assemble and Install
14.9. Steering Control Unit
14.10. Disassemble
14.11. Assemble
14.12. System Air Removal
14.13. Troubleshooting
15. RM0731-(09-2003)-UK-EN
15.1. Drive Axle
15.2. Safety Precautions Maintenance and Repair
15.3. General
15.4. Description
15.5. Drive Axle Repair
15.6. Remove and Disassemble
15.7. Clean and Inspect
15.8. Assemble and Install
15.9. Troubleshooting
16. RM0728-(08-2006)-UK-EN
16.1. Two-Speed Powershift Transmission
16.2. Safety Precautions Maintenance and Repair
16.3. General
16.4. Transmission Repair
16.5. Install
16.6. Clutch Packs Repair
16.7. Remove and Disassemble
16.8. Clutch Assemblies, Disassemble
16.9. Inspect
16.10. Assemble and Install
16.11. Clutch Assemblies, Assemble and Install
16.12. Differential Repair
16.13. Remove and Disassemble
16.14. Inspect
16.15. Original Parts, Assemble and Install
16.16. New Parts, Assemble and Install
16.17. Adjustments With Original Shim Pack
16.18. Adjustments Without Original Shim Pack
16.19. Differential and Ring Gear Assembly, Assemble
16.20. Control Valve Repair
16.21. Remove and Disassemble
16.22. Inspect
16.23. Assemble and Install
16.24. MONOTROL Pedal Repair
16.25. Remove and Disassemble
16.26. Assemble and Install
16.27. Direction Control Lever
16.28. Remove and Disassemble
16.29. Assemble and Install
16.30. Stall Test
16.31. Inching/Brake Pedal Adjustment
16.32. MONOTROL Pedal Neutral Start Switch Adjustment
16.33. MONOTROL Pedal Neutral Start Switch Test
16.34. Electronic Control Unit Check
16.35. Oil Pressure Check
16.36. Transmission Pump Relief Valve, Test Port 1, Check
16.37. Input (Reverse) Clutch Pressure, Test Port 2, Check
16.38. Counter (Forward) Clutch Pressure, Test Ports 3 and 4, Check
16.39. Torque Converter Regulator, Test Port 5, Check
16.40. Lubrication Circuit Oil Pressure, Test Port 6, Check
16.41. Modulator Pressure, Test Port 7, Check
16.42. Speed Transmission Will Not Shift
16.43. Troubleshooting
16.44. Troubleshooting – Pressure Tests
16.45. Table 1. Pinion Variation Numbers Examples
16.46. Table 2. Ring and Pinion Tooth Contact Adjustment
16.47. Table 3. Stall Speeds (New Engines)
16.48. Table 4. Electronic Control Unit Connector
16.49. Table 5. Transmission Pressure Port Check
17. RM0727-(06-2004)-UK-EN
17.1. Two-Speed Powershift Transmission
17.2. Safety Precautions Maintenance and Repair
17.3. General
17.4. Mechanical Description
17.5. Torque Converter
17.6. Transmission Pump
17.7. Shaft Assemblies
17.8. Input (Reverse) Shaft
17.9. Counter (Forward) Clutch Shafts
17.10. Clutch Assemblies
17.11. Output Gear and Pinion
17.12. Electronic Control Unit
17.13. Hydraulic Operation
17.14. Torque Converter
17.15. Seal Rings
17.16. Control Valve
17.17. Clutch Pressure Regulator
17.18. Inching Spool Assembly
17.19. Direction Spool
17.20. Modulator Circuit
17.21. Torque Converter Regulator
17.22. MONOTROL Pedal
17.23. MONOTROL Pedal Start Circuit
17.24. Direction Control Lever
17.25. Oil Flow Diagrams
17.26. Neutral
17.27. Modulator Operation
17.28. Forward-Low
17.29. Forward-Low-Inching
17.30. Reverse
18. RM0745-(09-2003)-UK-EN
18.1. LPG Fuel System
18.2. Safety Precautions Maintenance and Repair
18.3. General
18.4. Description and Operation
18.5. Fuel Tank
18.6. Fuel Filter and Fuel Valve Unit
18.7. LPG Convertor Vaporizer (IMPCO)
18.8. LPG Controller (Dana EPIC/Teleflex-GFI)
18.9. Filter Section
18.10. Lock-Off Section
18.11. Converter Section – Primary Regulation (Stage 1)
18.12. Converter Section – Secondary Regulation (Stage 2)
18.13. Carburetor
18.14. Governor
18.15. Two-Way Valves, Open-Loop System
18.16. Closed-Loop Fuel Control
18.17. Tune Valve, Closed-Loop Fuel System
18.18. Oxygen Sensor, Closed-Loop Fuel System
18.19. LPG Tank Repair
18.20. Install
18.21. Hydrostatic Relief Valve Repair
18.22. Remove and Install
18.23. Filter Unit Repair
18.24. Fuel Filter Element, Replace
18.25. Diaphragm and Fuel Valve, Replace
18.26. Hoses Replacement
18.27. LPG Convertor Vaporizer (IMPCO) Repair
18.28. Disassemble
18.29. Inspect
18.30. Assemble
18.31. Install
18.32. LPG Controller (Dana EPIC/Teleflex-GFI) Repairs
18.33. Disassemble
18.34. Converter Section
18.35. Filter Section
18.36. Lock-Off Section
18.37. Inspect
18.38. LPG Controller Assembly
18.39. Filter Section
18.40. Lock-Off Section

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