Hyster A177 Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 641
Size: 25.3MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- A177

1. INTRODUCTION
2. General
3. Removal of The Transmission
4. Installation of the Transmission
5. REPAIRS
6. Torque Converter
7. Front Cover and Oil Pump
8. Clutch Assemblies
9. Differential
10. Control Valve
11. CHECKS AND ADJUSTMENTS
12. Stall Test
13. Adjusting the Direction Control Linkage
14. Adjusting the Brake and Inching Pedals
15. Checking the Oil Pressures
16. SPECIFICATIONS
17. TROUBLESHOOTING
18. MAZDA M4-121G ENGINE
19. GENERAL
20. DESCRIPTION
21. REMOVAL AND INSTALLATION OF THE ENGINE
22. CYLINDER HEAD AND VALVE MECHANISM
23. Cylinder Head, Removal
24. Cylinder Head, Inspection and Repairs
25. Rocker Arm Assembly
26. Valve Guides
27. Valve Seats
28. Valve Springs
29. Cylinder Head, Installation
30. TIMING GEAR CASE, REMOVAL
31. TIMING GEAR CASE, INSTALLATION
32. CAMSHAFT
33. Removal
34. Inspection
35. Cam Followers, Inspection
36. Installation
37. CRANKSHAFT AND MAIN BEARINGS
38. Crankshaft, Removal
39. Crankshaft, Inspection And Repair
40. Main Bearings
41. Crankshaft, Installation
42. PISTONS AND CONNECTING RODS
43. Removal
44. Disassembly
45. Pistons, Inspection And Repair
46. Piston Rings
47. Piston Pin and Bushing
48. Connecting Rods and Bearings, Inspection
49. Pistons and Connecting Rods, Assembly
50. Pistons and Connecting Rods, Installation
51. CYLINDER BLOCK AND CYLINDER LINERS
52. Cylinder Block, Repairs
53. Cylinder Liners
54. DISTRIBUTOR
55. Removal
56. Installation
57. OIL PUMP
58. Removal
59. Repairs
60. Installation
61. GOVERNOR
62. Description
63. Removal
64. Disassembly
65. Assembly
66. Installation
67. COOLANT PUMP
68. Removal
69. Disassembly and Repair
70. Assembly
71. Installation
72. FLYWHEEL
73. Repairs
74. Installation
75. CHECKS AND ADJUSTMENTS
76. ADJUST THE VALVES
77. ADJUST THE THROTTLE LINKAGE
78. ENGINE SPECIFICATIONS
79. ENGINE SPECIFICATIONS
80. Engine Data
81. Cooling System
82. Cylinder Head and Valve Mechanism
83. Camshaft
84. Timing Gear
85. Camshaft
86. Connecting Rods
87. Cylinder Liners
88. Pistons
89. Lubrication System
90. Fuel Pump
91. TORQUE SPECIFICATIONS
92. TROUBLESHOOTING
93. INTRODUCTION
94. GENERAL
95. DESCRIPTION
96. FUEL SYSTEM
97. Description
98. Operation, Fuel Injection Pump, Model VE
99. Operation, Fuel Injection Pump, Model PE4A
100. Pneumatic Governor For Fuel Injection Pump, Model PE4A
101. Inlet Manifold For Fuel Injection Pump, Model PE4A
102. REPAIRS
103. FUEL INJECTION PUMP (ALL MODELS)
104. Removal
105. Installation
106. REMOVAL AND INSTALLATION OF THE ENGINE
107. CYLINDER HEAD AND VALVE MECHANISM
108. Cylinder Head, Removal
109. Valve Guides, Replacement
110. Cylinder Head, Inspection And Repair
111. Combustion Chamber Plugs, Inspection And Repair
112. Combustion Chamber Plugs, Installation
113. Valves, Inspection And Repair
114. Valve Seat, Inspection
115. Valve Seat, Removal
116. Valve Seat, Installation
117. Valve Spring, Inspection
118. Rocker Arms, Inspection And Assembly
119. Installation Of The Cylinder Head
120. TIMING GEAR CASE
121. Removal
122. Installation
123. CAMSHAFT
124. Removal
125. Inspection
126. Camshaft Bearings
127. Cam Followers
128. CAMSHAFT, INSTALLATION
129. CRANKSHAFT AND MAIN BEARINGS
130. Crankshaft, Removal
131. Crankshaft, Inspection And Repair
132. Main Bearings
133. Pilot Bearing
134. Crankshaft, Installation
135. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
136. Flywheel, Removal
137. Ring Gear, Replacement
138. Flywheel, Installation
139. PISTONS AND CONNECTING RODS
140. Pistons And Connecting Rods, Removal
141. Disassembly
142. Pistons, Inspection And Repair
143. Piston Rings, Inspection And Repair
144. Piston Pins, Inspection And Repair
145. Connecting Rods, Inspection And Repair
146. Pistons And Connecting Rods, Assembly And Installation
147. CYLINDER BLOCK AND CYLINDER LINERS
148. Cylinder Liners, Inspection
149. Replacement Of A Cylinder Liner
150. LUBRICATION SYSTEM
151. Oil Pump, Removal And Disassembly
152. Oil Pump, Inspection
153. Oil Pump, Assembly And Installation
154. Oil Filter
155. COOLING SYSTEM
156. Coolant Pump, Removal
157. Coolant Pump, Disassembly
158. Coolant Pump, Assembly And Installation
159. Thermostat, Replacement
160. CHECKS AND ADJUSTMENTS
161. VALVE CLEARANCE ADJUSTMENT
162. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
163. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
164. FUEL INJECTORS
165. Fuel Injectors, Removal
166. Fuel Injectors, Inspection
167. Fuel Injectors, Installation
168. DIESEL FUEL FILTERS
169. Filter Replacement, Models With A Water Separator
170. Filter Replacement, Models Without A Water Separator
171. Filter For The Fuel Injection Pump, Model PE4A
172. REMOVE AIR FROM THE FUEL SYSTEM
173. Throttle Linkage, Adjustment
174. Idle Speed, Adjustment
175. Check The Elements For The Cold Start Aid System
176. ENGINE SPECIFICATIONS
177. TORQUE SPECIFICATIONS
178. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
179. GENERAL
180. DESCRIPTION
181. Fuel Tank
182. Fuel Filter And Fuel Valve Unit
183. Vaporizer
184. The IMPCO CA 100 Carbureto
185. IMPCO CA 50 Carburetor
186. The Governor (GM Engines Only)
187. Governor With Electronic Controller
188. REPAIRS
189. LPG TANK
190. Removal
191. Installation
192. REPLACE THE HOSES
193. HYDROSTATIC RELIEF VALVE
194. Removal and Installation
195. FILTER UNIT
196. Replacement Of the Fuel Filter Element
197. Replacement of the Diaphragm and Fuel Valve
198. VAPORIZER
199. Removal
200. Disassembly
201. Cleaning
202. Inspection
203. Assembly
204. Installation
205. CARBURETOR (IMPCO CA 100)
206. Removal
207. Disassembly
208. Cleaning
209. Assembly
210. Installation
211. CARBURETER (IMPCO CA 50)
212. Removal
213. Disassembly
214. Cleaning
215. Inspection
216. Assembly (See FIGURE 26.)
217. Installation
218. CHECKS AND ADJUSTMENTS
219. CHECK THE FILTER UNIT
220. CHECK THE VAPORIZER
221. Pressure Reducer Valve
222. Vapor Valve
223. ADJUST THE CARBURETOR
224. Idle Mixture
225. Idle Speed
226. Power Mixture
227. ADJUST THE GOVERNOR (GM Engines Only)
228. Main Adjusting Screw
229. Secondary Adjusting Screw
230. AISAN Governor
231. Adjustment, AISAN Governor
232. TROUBLESHOOTING
233. INTRODUCTION
234. GENERAL
235. DESCRIPTION
236. REPAIRS
237. COUNTERWEIGHT
238. Removal
239. Installation
240. MUFFLER
241. Removal
242. Installation
243. RADIATOR AND COOLANT SYSTEM
244. Removal
245. Installation
246. OVERHEAD GUARD
247. Removal And Installation
248. OPERATOR RESTRAINT SYSTEM
249. ENGINE REMOVAL AND INSTALLATION
250. Removal of the Engine and Transmission
251. Installation of the Engine and Transmission
252. FUEL AND HYDRAULIC TANKS
253. Inspection
254. Repairs, Small Leaks
255. Repairs, Large Leaks
256. Cleaning
257. Steam Method Of Cleaning
258. Chemical Solution Method of Cleaning
259. Additional Preparations For Repair
260. SAFETY LABELS
261. Cab Replacement
262. Window Replacement
263. Windshield Wipers and Heater
264. INTRODUCTION
265. General
266. DESCRIPTION AND OPERATION
267. General
268. Torque Converter
269. Description
270. Operation
271. Clutch Assemblies
272. Description
273. Operation
274. Hydraulic System
275. General
276. Oil Pump and Front Cover
277. Torque Converter Regulator
278. Oil Cooler By-Pass
279. Control Valve
280. General
281. Differential
282. Oil Flow Diagrams
283. Neutral
284. Forward
285. Forward-Inching
286. Reverse
287. INTRODUCTION
288. GENERAL
289. DESCRIPTION
290. REPAIRS
291. REMOVAL
292. CLEANING
293. INSPECTION
294. ASSEMBLY
295. TROUBLESHOOTING
296. SPECIFICATIONS
297. INTRODUCTION
298. DESCRIPTION
299. GENERAL
300. REPAIRS
301. STEERING AXLE
302. Removal
303. Installation
304. STEERING CYLINDER
305. Removal
306. Service
307. Installation
308. Removal
309. Installation
310. SPINDLES
311. Removal
312. Installation
313. CHECKS AND ADJUSTMENTS
314. REMOVE THE AIR FROM THE STEERING SYSTEM
315. SET THE PRESSURE RELIEF VALVE
316. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
317. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
318. H2.00-3.00J (H40-60J) With Powershift Transmission
319. TROUBLESHOOTING
320. INTRODUCTION
321. GENERAL
322. DESCRIPTION
323. OPERATION
324. REPAIRS
325. STEERING WHEEL AND COLUMN ASSEMBLY
326. TYPE A STEERING COLUMN ASSEMBLY
327. Removal And Disassembly
328. Assembly And Installation
329. TYPE A STEERING COLUMN
330. TYPE A STEERING COLUMN
331. TYPE B STEERING COLUMN
332. Removal And Disassembly
333. Assembly And Installation
334. TYPE B STEERING COLUMN
335. Disassembly of Steering Control Unit
336. Cleaning of Steering Control Unit
337. Assembly of Steering Control Unit
338. CHECKS AND ADJUSTMENTS
339. REMOVE AIR FROM THE SYSTEM
340. TROUBLESHOOTING
341. INTRODUCTION
342. GENERAL
343. DESCRIPTION
344. OPERATION
345. Lift Section
346. Tilt Section
347. Relief Valve
348. SOLENOID VALVE FOR AUXILIARY FUNCTION
349. Operation
350. REPAIRS
351. MAIN CONTROL VALVE
352. Removal and Disassembly
353. Cleaning and Inspection
354. Assembly
355. Installation
356. SOLENOID VALVE FOR AUXILIARY FUNCTION
357. Removal and Disassembly
358. Assembly and Installation
359. CHECKS AND ADJUSTMENTS
360. PRESSURE RELIEF VALVES
361. Primary Relief Valve
362. Seconday Relief Valve
363. CONTROL LEVER ARRANGEMENT
364. TROUBLESHOOTING
365. SPECIFICATIONS
366. HYDRAULIC SCHEMATIC SYMBOLS
367. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION
368. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH HYSTER T41, T42, T43 TRANSMISSIONS
369. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION
370. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH HYSTER T41, T42, T43 TRANSMISSION
371. GASOLINE/LPG ENGINE WIRING DIAGRAM (G and LPG Rating)
372. GASOLINE/LPG (SAFETY) ENGINE WIRING DIAGRAM (GS and LPS Rating)
373. GASOLINE/LPG ENGINE CABLE DIAGRAM (G and LPG Rating)
374. DIESEL ENGINE WIRING DIAGRAM (D Rating)
375. DIESEL (SAFETY) ENGINE WIRING DIAGRAM (DS Rating)
376. DIESEL ENGINE CABLE DIAGRAM (D Rating)
377. ELECTRICAL DIAGRAM, INSTRUMENT PANEL
378. LIFT TRUCK WEIGHTS
379. ENGINE SPECIFICATIONS
380. ENGINE ELECTRICAL SPECIFICATIONS
381. HYDRAULIC SPECIFICATIONS
382. CAPACITIES
383. LIFT TRUCK TRAVEL SPEEDS
384. TIRE SPECIFICATIONS
385. MAST SPEEDS (Early A177 Units)
386. MAST SPEEDS (Later A177 Units)
387. MAST SPEEDS (B177 and C177 with Mazda M4-121G or Isuzu 240 Engines)
388. MAST SPEEDS (C177 with GM 4-181 or Isuzu 4JB1 Engines)
389. TORQUE SPECIFICATIONS
390. TORQUE SPECIFICATIONS
391. THE CARBURETOR, (MAZDA M4-121G ENGINE)
392. DESCRIPTION
393. REPAIRS, CARBURETOR
394. Removal
395. Cleaning
396. Inspection
397. Assembly
398. Installation
399. CHECKS AND ADJUSTMENTS
400. Carburetor, Idle Speed And Mixture Adjustment
401. Adjust The Governor
402. ADJUST THE THROTTLE LINKAGE
403. SPECIFICATIONS
404. TROUBLESHOOTING
405.
406.
407.
407.1. INTRODUCTION
407.2. REPAIRS
407.3. CHECKS AND ADJUSTMENTS
407.4. TROUBLESHOOTING
408.
408.1. INTRODUCTION
408.2. REPAIRS
408.3. CHECKS AND ADJUSTMENTS
408.4. TROUBLESHOOTING
408.5. SPECIFICATIONS
409.
409.1. INTRODUCTION
409.2. CHECKS AND ADJUSTMENTS
409.3. TROUBLESHOOTING
410.
411.
411.1. INTRODUCTION
411.2. CHECKS AND ADJUSTMENTS
411.3. TROBLESHOOTING
412.
412.1. INTRODUCTION
412.2. REPAIRS
412.3. TROUBLESHOOTING
413.

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