Hyster B098 (E3.00-5.50B) Parts Manual - Image 2

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Hyster B098 (E3.00-5.50B) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 483
Size: 7.5MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B098 (E3.00-5.50B)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. DISASSEMBLY AND ASSEMBLY
5. OVERHEAD GUARD
6. Removal
7. Installation
8. SEAT ASSEMBLY
9. COUNTERWEIGHT
10. Removal
11. Installation
12. HYDRAULIC TANK REPAIRS
13. Small Leaks
14. Large Leaks
15. Steam Method Of Cleaning
16. Chemical Solution Method of Cleaning
17. Other Methods
18. LABEL REPLACEMENT
19. INTRODUCTION
20. GENERAL
21. LEAD-ACID BATTERIES
22. SPECIFIC GRAVITY
23. THE CHEMICAL REACTION IN A CELL
24. ELECTRICAL TERMS
25. HOW TO SELECT THE BATTERY
26. VOLTAGE OF A BATTERY
27. THE BATTERY AS A COUNTERWEIGHT
28. BATTERY RATINGS
29. Kilowatt-Hours
30. BATTERY MAINTENANCE
31. SAFETY PROCEDURES
32. MAINTENACE RECORDS
33. THE NEW BATTERY
34. HOW TO CLEAN THE BATTERY
35. HOW TO ADD WATER
36. THE HYDROMETER
37. BATTERY TEMPERATURE
38. CHARGING THE BATTERY
39. Types Of Battery Charges
40. Methods Of Charging
41. Troubleshooting The Charger
42. How To Know When The Battery Is Fully Charged
43. WHERE TO CHARGE THE BATTERIES
44. Equipment Needed
45. BATTERY CONNECTORS
46. BATTERY CARE
47. INTRODUCTION
48. General
49. Description
50. REPAIRS
51. Removal Of The Speed Reducer And Differential
52. Disassembly
53. Assembly
54. Installation Of The Drive Assembly
55. TROUBLESHOOTING
56. INTRODUCTION
57. General
58. Description
59. REPAIRS
60. Removal
61. Installation
62. Axle Housing For S30-100E And S40-50F Lift Trucks
63. Wheels And Tires
64. TROUBLESHOOTING
65. SPECIFICATIONS
66. INTRODUCTION
67. GENERAL
68. DESCRIPTION
69. OPERATION
70. REPAIRS
71. STEERING WHEEL AND COLUMN ASSEMBLY
72. TYPE A STEERING COLUMN ASSEMBLY
73. Removal And Disassembly
74. Assembly And Installation
75. TYPE A STEERING COLUMN
76. TYPE A STEERING COLUMN
77. TYPE B STEERING COLUMN
78. Removal And Disassembly
79. Assembly And Installation
80. TYPE B STEERING COLUMN
81. Disassembly of Steering Control Unit
82. Cleaning of Steering Control Unit
83. Assembly of Steering Control Unit
84. CHECKS AND ADJUSTMENTS
85. REMOVE AIR FROM THE SYSTEM
86. TROUBLESHOOTING
87. INTRODUCTION
88. GENERAL
89. DESCRIPTION
90. REPAIRS
91. STEERING AXLES WITH STUB SHAFT MOUNTS
92. Removal
93. Installation
94. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS
95. Removal
96. Installation
97. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS (E30-50B, E60BS AFTER AUGUST 1981)
98. Removal
99. Installation
100. WHEELS AND HUBS
101. Removal and Disassembly
102. Cleaning
103. Assembly And Installation
104. SPINDLES, BEARING AND TIE RODS
105. Removal And Disassembly
106. Cleaning
107. Assembly And Installation
108. STEERING CYLINDER
109. Removal And Disassembly
110. Cleaning
111. Assembly And Installation
112. CHECKS AND ADJUSTMENTS
113. STEERING CYLINDER
114. CENTER PIVOT OR RUBBER MOUNTS
115. SPINDLE AND HUB
116. TROUBLESHOOTING
117. INTRODUCTION
118. GENERAL
119. DESCRIPTION
120. REPAIRS
121. REMOVAL AND DISASSEMBLY
122. CLEANING
123. ASSEMBLY
124. CHECKS AND ADJUSTMENTS
125. INTRODCUTION
126. General
127. Description and Operation
128. REPAIRS
129. Removal and Disassembly
130. Cleaning
131. Inspection
132. Assembly and Installation
133. CHECKS AND ADJUSTMENTS
134. Manual Adjustment for the Service Brakes
135. Removing the Air from the Brake System
136. TROUBLESHOOTING
137. INTRODUCTION
138. DESCRIPTION
139. OPERATION
140. Flow Control Valve
141. Relief Valve
142. REPAIRS
143. REMOVAL
144. DISASSEMBLY
145. CLEANING
146. INSPECTION
147. ASSEMBLY
148. INSTALLATION
149. CHECKS AND ADUSTMENTS
150. CHECK THE OUTPUT OF THE PUMP
151. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
152. TROUBLESHOOTING
153. INTRODUCTION
154. GENERAL
155. DESCRIPTION
156. OPERATION
157. Relief Valve
158. REPAIRS
159. REMOVAL
160. DISASSEMBLY
161. ASSEMBLY
162. INSTALLATION
163. CHECKS AND ADJUSTMENTS
164. CHECKING THE RELIEF PRESSURE OF THE RELIEF VALVE
165. Lift Trucks With Internal Combustion Engines
166. Electric Lift Trucks
167. Electric Lift Trucks With Adjustable Relief Valve
168. SPECIFICATIONS
169. TROUBLESHOOTING
170. INTRODUCTION
171. MAGNETISM
172. MAGNETISM AND PERMANENT MAGNETS
173. ELECTROMAGNETIC FIELDS
174. ELECTROMAGNETS
175. ELECTROMAGNETIC INDUCTION
176. MAGNETIC FORCE ON A CONDUCTOR
177. BASIC MOTORS
178. MOTOR OPERATION
179. COMMUTATION PRINCIPLE
180. DIRECTION OF MOTOR ROTATION
181. MOTOR SPEED
182. MOTOR TORQUE
183. COUNTER ELECTROMOTIVE FORCE
184. TYPICAL MOTOR
185. TYPES OF MOTORS
186. PermanentMagnet
187. Series Wound
188. Parallel or Shunt Wound
189. Compound Wound
190. MOTOR INSULATION CLASS
191. STORAGE
192. HANDLING
193. BREAKIN OPERATION
194. CLEANING
195. BASIC REPAIR GUIDELINES
196. BEARINGS, SEALS AND LUBRICATION
197. BRUSHES AND BRUSH HOLDERS
198. ARMATURE
199. COMMUTATOR
200. Description
201. SATISFACTORY SURFACE
202. STREAKING AND THREADING SURFACE
203. GROOVING ON SURFACE
204. COPPER DRAG ON SURFACE
205. OVERHEATING
206. FIELD ASSEMBLY
207. INSPECTION CHECKLIST
208. CHECKING AND REPLACING MOTOR BRUSHES
209. Inspecting Brushes
210. INSPECT THE COMMUTATOR
211. REPLACING BRUSHES
212. SEATING BRUSHES (STONING PROCEDURE)
213. CHECK THE MOTORS FOR OPENS, GROUNDS AND SHORTS
214. Check The Motor For Opens
215. Check The Motor For Grounds
216. Check The Motor For Shorts
217. COMMUTATOR INSPECTION
218. POLISHING COMMUTATOR
219. TURNING COMMUTATOR
220. UNDERCUTTING COMMUTATOR
221. SLOT RAKING AND BRUSHING COMMUTATOR
222. INTRODUCTION
223. ELECTRIC MOTOR MAINTENANCE, GENERAL
224. BRUSH AND COMMUTATOR INSPECTION
225. Hydraulic Pump Motor And Traction Motor
226. Steering Pump Motor
227. TROUBLESHOOTING
228. TROUBLESHOOTING
229. Commutator Problems
230. BRUSH REPLACEMENT
231. DISASSEMBLY OF MOTORS
232. Traction Motor And Hydraulic Pump Motor
233. Steering Pump Motor
234. ASSEMBLY OF MOTORS
235. Traction Motor And Hydraulic Pump Motor
236. Steering Pump Motor
237. BRUSH ALIGNMENT, TRACTION AND HYDRAULIC MOTORS
238. TESTS FOR A DAMAGED FIELD AND ARMATURE
239. Test For An Open Circuit In The Armature
240. Test For A ShortCircuit In One Armature Winding
241. Test For A ShortCircuit To Armature Shaft
242. Test For An Open Circuit In A Field Coil
243. Test For A ShortCircuit In A Field Coil
244. Test For A ShortCircuit Between The Field And The Motor Case
245. Brush Holder Test
246.
246.1. INTRODUCTION
246.2. REPAIRS
246.3. ADJUSTMENTS
247.
247.1. INTRODUCTION
247.2. REPAIRS
247.3. CHECKS AND ADJUSTMENTS
247.4. TROUBLESHOOTING
248.
248.1. INTRODUCTION
248.2. REPAIRS
248.3. CHECKS AND ADJUSTMENTS
248.4. TROUBLESHOOTING
249.
249.1. INTRODUCTION
249.2. PRINCIPLES OF OPERATION
250.
250.1. INTRODUCTION
250.2. DESCRIPTION
250.3. CHECKS AND ADJUSTMENTS
250.4. REPLACEMENT
250.5. SPECIFICATIONS
250.6. TROUBLESHOOTING
251.
251.1. ELECTRICAL WARNING DEVICES
252.
252.1. INTRODUCTION
252.2. SRO CIRCUIT AND PMT CIRCUIT
252.3. TROUBLESHOOTING
252.4. CHECKS AND REPAIRS
253.
253.1. INTRODUCTION
253.2. CONTROL FUNCTIONS AND ADJUSTMENTS
253.3. TROUBLESHOOTING
253.4. CHECKS AND REPAIRS
254.
254.1. ELECTRICAL CHECKS AND ADJUSTMENTS FOR SitDrive) ELECTRICAL LIFT TRUCKS
255.
255.1. INTRODUCTION
255.2. CHECKS AND ADJUSTMENTS
255.3. REPAIRS
255.4. BATTERY INDICATORS
255.5. CONTROLLER FOR THE BATTERY INDICATOR
255.6. DISPLAY PANEL COMPONENTS
256.
256.1. INTRODUCTION
256.2. REPAIRS
256.3. CHECKS AND ADJUSTMENTS
256.4. TROUBLESHOOTING
257.
257.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
257.2. LIFT CYLINDERS
257.3. REPAIRS
257.4. LIFT CYLINDERS FOR VISTA MASTS
257.5. CHECKS AND ADJUSTMENTS
257.6. TROUBLESHOOTING
257.7. SPECIFICATIONS
258.
258.1. INTRODUCTION
259.
259.1. INTRODUCTION
259.2. VISTA TWO-STAGE MASTS
259.3. VISTA THREE-STAGE MASTS
260.
260.1. INTRODUCTION
260.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
260.3. REPAIRS
260.4. TWO-STAGE MASTS
260.5. THREE-STAGE MASTS
260.6. CHECKS AND ADJUSTMENTS
260.7. TROUBLESHOOTING
260.8. TORQUE SPECIFICATIONS
260.9. VISTA MASTS
261.
261.1. INTRODUCTION
261.2. MAINTENANCE SCHEDULE
261.3. MAINTENANCE PROCEDURES
261.4. WHEELS AND TIRES
261.5. CHANGING TIRES
261.6. BATTERY
262.
263.
263.1. FIGURE 1. SCHEMATIC DIAGRAM WITH ACCELERATOR CARD
263.2. FIGURE 2. SCHEMATIC DIAGRAM WITH ACCELERATOR CARD AND SEAT BRAKE
263.3. FIGURE 3. WIRING DIAGRAM WITH ACCELERATOR CARD
263.4. FIGURE 4. WIRING DIAGRAM, 36/48 VOLT EV-1 CONTROL
263.5. FIGURE 5. SCHEMATIC DIAGRAM, 36/48 VOLT EV-1 CONTROL
263.6. FIGURE 6. WIRING DIAGRAM, 72/80 VOLT EV-1 CONTROL
263.7. FIGURE 7. SCHEMATIC DIAGRAM 72/80 VOLT EV-1 CONTROL
263.8. FIGURE 8. SCHEMATIC DIAGRAM, 36/48 VOLT EV-1W CONTROL
263.9. FIGURE 9. WIRING DIAGRAM, 36/48 VOLT EV-1W CONTROL
263.10. FIGURE 10. SCHEMATIC DIAGRAM, 72/80 VOLT EV-1W CONTROL
263.11. FIGURE 11. WIRING DIAGRAM, 72/80 VOLT EV-1W CONTROL
264.
264.1. INTRODUCTION
264.2. TABLE 1. BOLTS AND SCREWS
264.3. TABLE 2. STUDS AND NUTS
264.4. TABLE 3. TORQUE NUTS
264.5. TABLE 4. TORQUE NUTS WITH NYLON INSERT
264.6. TABLE 5. TORQUE VALUES FOR INCH FASTENERS
264.7. TABLE 6. TORQUE VALUES FOR METRIC FASTENERS

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