Hyster B114 (E20-30BS) Parts Manual - Image 2

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Hyster B114 (E20-30BS) Parts Manual - Image 4

Hyster B114 (E20-30BS) Parts Manual - Image 5

Hyster B114 (E20-30BS) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 469
Size: 18.3MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B114 (E20-30BS)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. DISASSEMBLY AND ASSEMBLY
5. OVERHEAD GUARD
6. Removal
7. Installation
8. SEAT ASSEMBLY
9. COUNTERWEIGHT
10. Removal
11. Installation
12. HYDRAULIC TANK REPAIRS
13. Small Leaks
14. Large Leaks
15. Steam Method Of Cleaning
16. Chemical Solution Method of Cleaning
17. Other Methods
18. LABEL REPLACEMENT
19. INTRODUCTION
20. GENERAL
21. LEAD-ACID BATTERIES
22. SPECIFIC GRAVITY
23. THE CHEMICAL REACTION IN A CELL
24. ELECTRICAL TERMS
25. HOW TO SELECT THE BATTERY
26. VOLTAGE OF A BATTERY
27. THE BATTERY AS A COUNTERWEIGHT
28. BATTERY RATINGS
29. Kilowatt-Hours
30. BATTERY MAINTENANCE
31. SAFETY PROCEDURES
32. MAINTENACE RECORDS
33. THE NEW BATTERY
34. HOW TO CLEAN THE BATTERY
35. HOW TO ADD WATER
36. THE HYDROMETER
37. BATTERY TEMPERATURE
38. CHARGING THE BATTERY
39. Types Of Battery Charges
40. Methods Of Charging
41. Troubleshooting The Charger
42. How To Know When The Battery Is Fully Charged
43. WHERE TO CHARGE THE BATTERIES
44. Equipment Needed
45. BATTERY CONNECTORS
46. BATTERY CARE
47. INTRODUCTION
48. General
49. Description
50. REPAIRS
51. Removal Of The Speed Reducer And Differential
52. Disassembly
53. Assembly
54. Installation Of The Drive Assembly
55. TROUBLESHOOTING
56. INTRODUCTION
57. GENERAL
58. DESCRIPTION
59. OPERATION
60. REPAIRS
61. STEERING WHEEL AND COLUMN ASSEMBLY
62. TYPE A STEERING COLUMN ASSEMBLY
63. Removal And Disassembly
64. Assembly And Installation
65. TYPE A STEERING COLUMN
66. TYPE A STEERING COLUMN
67. TYPE B STEERING COLUMN
68. Removal And Disassembly
69. Assembly And Installation
70. TYPE B STEERING COLUMN
71. Disassembly of Steering Control Unit
72. Cleaning of Steering Control Unit
73. Assembly of Steering Control Unit
74. CHECKS AND ADJUSTMENTS
75. REMOVE AIR FROM THE SYSTEM
76. TROUBLESHOOTING
77. INTRODUCTION
78. GENERAL
79. DESCRIPTION
80. REPAIRS
81. REMOVAL AND DISASSEMBLY
82. CLEANING
83. ASSEMBLY
84. CHECKS AND ADJUSTMENTS
85. INTRODUCTION
86. DESCRIPTION
87. OPERATION
88. Flow Control Valve
89. Relief Valve
90. REPAIRS
91. REMOVAL
92. DISASSEMBLY
93. CLEANING
94. INSPECTION
95. ASSEMBLY
96. INSTALLATION
97. CHECKS AND ADUSTMENTS
98. CHECK THE OUTPUT OF THE PUMP
99. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
100. TROUBLESHOOTING
101. INTRODUCTION
102. GENERAL
103. DESCRIPTION
104. OPERATION
105. Relief Valve
106. REPAIRS
107. REMOVAL
108. DISASSEMBLY
109. ASSEMBLY
110. INSTALLATION
111. CHECKS AND ADJUSTMENTS
112. CHECKING THE RELIEF PRESSURE OF THE RELIEF VALVE
113. Lift Trucks With Internal Combustion Engines
114. Electric Lift Trucks
115. Electric Lift Trucks With Adjustable Relief Valve
116. SPECIFICATIONS
117. TROUBLESHOOTING
118. DC Motor Maintenance
119. Safety Precautions Maintenance and Repair
120. General
121. Brush and Commutator Inspection
122. Hydraulic Pump Motor and Traction Motor
123. Steering Pump Motor
124. Normal Commutator Surface
125. Commutator Problems
126. Brush Replacement
127. Stoning the Commutator
128. Motors Repair
129. Disassemble
130. Traction Motor and Hydraulic Pump Motor
131. Steering Pump Motor
132. Assemble
133. Traction Motor and Hydraulic Pump Motor
134. Steering Pump Motor
135. Brush Alignment, Traction and Hydraulic Motors
136. Tests for Damaged Field and Armature
137. Test for an Open Circuit in Armature
138. Test for Short Circuit in One Armature Winding
139. Test for Short Circuit to Armature Shaft
140. Test for Open Circuit in Field Coil
141. Test for Short Circuit in Field Coil
142. Test for Short Circuit between Field and Motor Case
143. Brush Holder Test
144. Troubleshooting
145. Table 1. Normal Commutator Surfaces
146. Table 2. Commutator Problems
147. Table 3. Brush Wear Replacement Guide
148.
148.1. INTRODUCTION
148.1.1. General
148.1.2. Description
148.2. REPAIRS
148.2.1. Removal Of The Drive Axle (E20-30BS)
148.2.2. Installation
148.2.3. Removal Of The Drive Axle (E20-30BH)
148.2.4. Installation
148.2.5. Wheels And Tires
148.2.6. Removal Of The Speed Reducer And Differential
148.2.7. Disassembly
148.2.8. Assembly
148.2.9. Installation Of The Drive Assembly
148.3. TROUBLESHOOTING
149.
149.1. MANUAL STEERING SYSTEM (E20-30BS)
149.1.1. System Description
149.1.2. Steering Wheel Assembly
149.1.3. Steering Column Assembly
149.1.4. Steering Gear Assembly
149.1.5. Tie Rods And Drag Link
149.1.6. Steering Axle Assembly
149.1.7. Wheel Hubs And Spindles
149.2. POWER STEERING SYSTEM
149.2.1. System Description
149.2.2. Steering Wheel And Column Assembly
149.2.3. Steering Control Unit
149.2.4. Power Steering Motor And Pump
149.2.5. Power Steering Axle Assembly
149.2.6. Steering Cylinder
149.2.7. Wheel Hubs And Spindles
149.2.8. Inspection Requirements
149.2.9. Manual Steering Checks And Adjustments
149.3. E20-30BH STEERING SYSTEM SUPPLEMENT
149.4. MANUAL STEERING SYSTEM
149.4.1. Steering Axle Assembly
149.4.2. Wheel Hubs And Spindles
149.4.3. Steer Wheel And Tire
149.5. POWER STEERING SYSTEM
149.5.1. Power Steering Assembly
149.5.2. Steering Cylinder
149.5.3. Wheel Hubs And Spindles
149.5.4. Checks And Adjustments
150.
150.1. INTRODUCTION
150.1.1. General
150.1.2. Description
150.2. REPAIRS
150.2.1. Parking Brake Assembly
150.3. ADJUSTMENTS
150.3.1. Adjustment of the Hand Brake Linkage
150.3.2. Adjustment of the Linkage for the Hand and Seat Brake
151.
151.1. INTRODUCTION
151.1.1. General
151.1.2. Description And Operation
151.2. REPAIRS
151.2.1. Removal And Disassembly
151.3. CHECKS AND ADJUSTMENTS
151.3.1. Adjustments
151.4. TROUBLESHOOTING
152.
152.1. INTRODUCTION
152.1.1. General
152.1.2. Description
152.1.3. The Control Valve
152.2. REPAIRS
152.2.1. Hydraulic Pump
152.2.2. Main Control Valve
152.2.3. Hydraulic Pump Contactor
152.2.4. Contactor Repair
152.3. CHECKS AND ADJUSTMENTS
152.3.1. Adjusting The Pressure Relief Valve
152.3.2. Adjustment Of The Control Linkage
152.3.3. Hydraulic Pump Switch
152.4. TROUBLESHOOTING
153.
154.
154.1. INTRODUCTION
154.1.1. GENERAL
154.2. PRINCIPLES OF OPERATION
154.2.1. LIFT TRUCK CONTROL
154.2.2. ELECTRONIC SPEED CONTROLS
154.2.3. THE CONTROL CARD FOR THE TRACTION CIRCUIT
154.2.4. THERMAL PROTECTION
154.2.5. THE 1A CIRCUIT
154.2.6. FIELD WEAKENING
154.2.7. RAMP START
154.2.8. ACCELERATOR CONTROL
154.2.9. CONTACTORS AND ELECTRONIC DRIVERS
154.2.10. CIRCUIT PROTECTION
154.2.11. SEQUENCE OF OPERATION
155.
155.1. INTRODUCTION
155.1.1. GENERAL
155.2. DESCRIPTION
155.2.1. GENERAL
155.2.2. STEERING COLUMN GAUGES, METERS AND INDICATORS
155.2.3. LED DISPLAY PANEL
155.2.4. LX SERIES DISPLAY PANEL
155.2.5. ZX SERIES DISPLAY PANELS
155.3. CHECKS AND ADJUSTMENTS
155.3.1. GENERAL
155.4. REPLACEMENT
155.4.1. GENERAL
155.4.2. METER REPLACEMENT
155.4.3. SENDER REPLACEMENT
155.4.4. DISPLAY PANEL
155.4.5. DISPLAY PANELS FOR THE EV – 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT
155.4.6. DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT
155.5. SPECIFICATIONS
155.6. TROUBLESHOOTING
156.
156.1. ELECTRICAL WARNING DEVICES
156.1.1. GENERAL
156.1.2. DESCRIPTION
156.1.3. REPLACEMENT
157.
157.1. INTRODUCTION
157.1.1. GENERAL
157.2. SRO CIRCUIT AND PMT CIRCUIT
157.2.1. STATIC RETURN TO OFF(SRO) CIRCUIT
157.2.2. PULSE MONITOR TRIP (PMT)
157.2.3. THE SEQUENCE OF OPERATION
157.3. TROUBLESHOOTING
157.3.1. GENERAL PROCEDURES
157.4. CHECKS AND REPAIRS
157.4.1. GENERAL
157.4.2. CHECK FOR THE CORRECT OPERATION
157.4.3. CONTROL AND POWER FUSES
157.4.4. CONTROL CARD
157.4.5. THE INDUCTOR AND CAPACITOR ASSEMBLY (THE OFF CIRCUIT FOR SCR 1)
157.4.6. MOTOR CURRENT SENSOR
157.4.7. THE ELECTRONIC DRIVER MODULE
157.4.8. CONTACTORS
157.4.9. CONTACTOR REPAIR
157.4.10. CHECK THE PMT CIRCUIT
158.
159.
159.1. INTRODUCTION
159.1.1. GENERAL
159.1.2. INDICATORS WITH METER MOVEMENT
159.1.3. BATTERY INDICATORS WITH LCD OR LED DISPLAYS
159.2. CHECKS AND ADJUSTMENTS
159.2.1. BATTERY INDICATORS WITHOUT LIFT INTERRUPT, EARLY MODELS
159.2.2. BATTERY INDICATORS WITH LIFT INTERRUPT, EARLY MODELS
159.2.3. BATTERY INDICATORS WITHOUT LIFT INTERRUPT, LATER MODELS
159.2.4. BATTERY INDICATORS WITH LIFT INTERRUPT, LATER MODELS
159.2.5. LED DISPLAY WITH LIFT INTERRUPT
159.2.6. CHECKING CURTIS 933-1 METER
159.2.7. ADJUSTMENT OF CURTIS 933-1 METER
159.2.8. ADJUSTMENT OF SEVCON POWERGAUGE
159.3. CURTIS DASH DISPLAY ASSEMBLY
159.3.1. Description/Features
159.3.2. Operation
159.3.3. Testing
159.4. REPAIRS
159.4.1. BATTERY INDICATORS
159.4.2. CONTROLLER FOR THE BATTERY INDICATOR
159.4.3. DISPLAY PANEL COMPONENTS
159.4.4. REPLACING SEM DISPLAY PANEL
159.4.5. SEM DISPLAY PANEL REMOVAL
160.
161.
161.1. INTRODUCTION
161.1.1. GENERAL
161.1.2. STANDARD MASTS (Mast Assemblies Having Less Than Full Free-Lift.)
161.1.3. FULL FREE-LIFT MASTS
161.1.4. THREE-STAGE MASTS
161.1.5. FOUR-STAGE MASTS
161.1.6. SEQUENCE VALVE
162.
162.1. INTRODUCTION
162.2. REPAIRS
162.2.1. Carriage
162.2.2. Uprights
162.3. CHECKS AND ADJUSTMENTS
162.3.1. Checking For Leaks In The Lift System
162.3.2. Adjusting The Tilt Cylinder Stroke And Backward Tilt Angle
162.3.3. Upright Adjustments
162.4. TROUBLESHOOTING
163.
163.1. INTRODUCTION
163.1.1. General
163.1.2. Moving A Disabled Lift Truck
163.2. MAINTENANCE SCHEDULE
163.3. MAINTENANCE PROCEDURES
163.3.1. Every 8 Hours or Daily
163.3.2. Every 350 Hours or Two Months
163.3.3. Every 2000 Hours or Yearly
163.3.4. WHEELS AND TIRES
163.3.5. CHANGING THE BATTERY
164.
165.
165.1. ELECTRICAL SYSTEM CABLING DIAGRAM
165.2. ELECTRICAL SYSTEM SCHEMATIC DIAGRAM 36/48 VOLT (EARLY)
165.3. ELECTRICAL SYSTEM WIRING DIAGRAM 36/48 VOLT (EARLY)
165.4. ELECTRICAL SYSTEM SCHEMATIC DIAGRAM 36/48 VOLT (LATER)
165.5. ELECTRICAL SYSTEM WIRING DIAGRAM 36/48 VOLT (LATER)
165.6. HYDRAULIC SYSTEM SCHEMATIC
166.

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