Hyster B168 (J2.00-3.00XL) Service Manual

Hyster B168 (J2.00-3.00XL) Service Manual - Image 2

Hyster B168 (J2.00-3.00XL) Service Manual - Image 3

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Hyster B168 (J2.00-3.00XL) Service Manual - Image 5

Hyster B168 (J2.00-3.00XL) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 750
Size: 13.8MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- B168 (J2.00-3.00XL)

1. _2
1.1. INTRODUCTION
1.2. ELECTRICAL TERMS
1.3. BATTERY MAINTENANCE
1.4. INTRODUCTION
1.5. REPAIRS
1.6. INTRODUCTION
1.7. REPAIRS
1.8. CHECKS AND ADJUSTMENTS
1.9. TROUBLESHOOTING
1.10. SPECIFICATIONS
2. _2
2.1. INTRODUCTION
2.2. MAGNETISM
2.3. BASIC MOTORS
3. _2
3.1. INTRODUCTION
3.2. TROUBLESHOOTING
4.
4.1. INTRODUCTION
4.2. REPAIRS
4.3. TROUBLESHOOTING
4.4. TORQUE SPECIFICATIONS
5. _2
5.1. INTRODUCTION
6.
6.1. INTRODUCTION
6.2. REPAIRS
6.3. TORQUE SPECIFICATIONS
6.4. TROUBLESHOOTING
7.
7.1. STEERING SYSTEMS FOR ELECTRICAL LIFT TRUCKS
7.2. POWER STEERING MOTOR AND PUMP
7.3. HYDRAULIC STEERING MOTOR
7.4. CHECKS AND ADJUSTMENTS
7.5. TROUBLESHOOTING
8.
8.1. INTRODUCTION
8.2. REPAIRS
8.3. SEAT BRAKE
8.4. SPECIFICATIONS
8.5. TROUBLESHOOTING
9.
9.1. INTRODUCTION
9.2. REPAIRS
9.3. CHECKS AND ADJUSTMENTS
9.4. TROUBLESHOOTING
9.5. SPECIFICATIONS
10. _2
10.1. INTRODUCTION
10.2. REPAIRS
10.3. CHECKS AND ADJUSTMENTS
10.4. TROUBLESHOOTING
11.
11.1. INTRODUCTION
11.2. DESCRIPTION
11.3. CHECKS AND ADJUSTMENTS
11.4. REPLACEMENT
11.5. SPECIFICATIONS
11.6. TROUBLESHOOTING
12.
12.1. ELECTRICAL WARNING DEVICES
13. _2
13.1. EV-100E MOTOR CONTROLLER, DESCRIPTION AND OPERATION
13.2. SEQUENCE OF OPERATION
14.
14.1. EV-100 MOTOR CONTROLLER REPAIRS AND ADJUSTMENTS
15.
15.1. INTRODUCTION
15.2. PRINCIPLES OF OPERATION
16.
16.1. INTRODUCTION
16.2. TROUBLESHOOTING
16.3. FAULT NEMBER 1. The Direction Contactors Will Not Close For Operation In Either Direction
16.4. FAULT NUMBER 2. The Lift Truck Will Not Move In Either Direction. The Direction Contactors Close and The Immediately Open (72-80
16.5. FAULT NUMBER 2A. The Lift Truck Will Not Move In Either Direction. The Direction Contactors Close and Then Immediately Open (36-
16.6. FAULT NUMBER 3. The Lift Truck Will Not Move In Either Direction. The Direction Contactors Close Normally
16.7. FAULT NUMBER 4. The Lift Truck Will Only Move In One Direction. In The Other Direction, The Direction Contactor Closes And Then
16.8. FAULT NUMBER 5. One Direction Contactor Will Not Close. The Traction Circuit Operates Normally In Only One Direction.
16.9. FAULT NUMBER 6. Contactor 1A Will Not Energize. The Other Operations Of The Lift Truck Are Normal. (36-48 Volt Lift Trucks Equi
16.10. FAULT NUMBER 7. Plugging Problems (Lift Trucks Equipped With Only The Plugging Function)
16.11. FAULT NUMBER 8. Regenerative Braking Problems (Lift Trucks Equipped With Regenerative Braking)
16.12. FAULT NUMBER 9. The Hydraulic Pump Motor Will Not Operate When Any Hydraulic Hand Lever Is Moved From The Neutral Position. (SCR
16.13. FAULT NUMBER 10. The Hydraulic Pump Will Not Stop Operating When The Hydraulic Hand Levers Are Returned To The Neutral Position.
16.14. FAULT NUMBER 11. The Hydraulic Pump Will Not Operate When One Hydraulic Hand Lever Is Moved For A Hydraulic Function. The Operat
16.15. FAULT NUMBER 12. Hydraulic Control Problems (Lift Trucks Equipped With A Hydraulic Pump Contactor)
16.16. REPAIRS AND ADJUSTMENTS
17.
17.1. INTRODUCTION
17.2. SRO CIRCUIT AND PMT CIRCUIT (TRACTION CIRCUIT)
17.3. TROUBLESHOOTING
17.4. LIFT TRUCKS WITHOUT REGENERATIVE BRAKING
17.5. LIFT TRUCKS EQUIPPED WITH REGENERATIVE BRAKING
18. _2
18.1. INTRODUCTION
18.2. DESCRIPTION
18.3. CHECKS AND ADJUSTMENTS
18.4. REPAIRS
18.5. TROUBLESHOOTING
19. _2
19.1. ELECTRICAL CHECKS AND ADJUSTMENTS FOR SitDrive) ELECTRICAL LIFT TRUCKS
20. _2
20.1. INTRODUCTION
20.2. CHECKS AND ADJUSTMENTS
20.3. REPAIRS
20.4. BATTERY INDICATORS
20.5. CONTROLLER FOR THE BATTERY INDICATOR
20.6. DISPLAY PANEL COMPONENTS
21. _2
21.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
21.2. LIFT CYLINDERS
21.3. REPAIRS
21.4. LIFT CYLINDERS FOR VISTA MASTS
21.5. CHECKS AND ADJUSTMENTS
21.6. TROUBLESHOOTING
21.7. SPECIFICATIONS
22. _2
22.1. INTRODUCTION
22.2. VISTA TWO-STAGE MAST
22.3. VISTA FREE-LIFT MAST
22.4. VISTA THREE-STAGE MAST
22.5. VISTA FOUR-STAGE MAST
23. _2
23.1. VISTA MAST, REPAIR
23.2. CHECKS AND ADJUSTMENTS
23.3. TROUBLESHOOTING
24.
24.1. INTRODUCTION
24.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
24.3. REPAIRS
24.4. CHECKS AND ADJUSTMENTS
24.5. TROUBLESHOOTING
25.
25.1. INTRODUCTION
25.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
25.3. REPAIRS
25.4. CHECKS AND ADJUSTMENTS
25.5. TROUBLESHOOTING
26. _2
26.1. INTRODUCTION
26.2. TABLE 1. BOLTS AND SCREWS
26.3. TABLE 2. STUDS AND NUTS
26.4. TABLE 3. TORQUE NUTS
26.5. TABLE 4. TORQUE NUTS WITH NYLON INSERT
26.6. TABLE 5. TORQUE VALUES FOR INCH FASTENERS
26.7. TABLE 6. TORQUE VALUES FOR METRIC FASTENERS
27.
27.1. INTRODUCTION
27.2. MAINTENANCE SCHEDULE
27.3. MAINTENANCE PROCEDURES EVERY 8 HOURS OR DAILY
27.4. EVERY 350 HOURS OR TWO MONTHS
27.5. EVERY 2000 HOURS OR YEARLY
27.6. GENERAL PROCEDURES
27.7. WHEELS AND TIRES
27.8. SPECIFICATIONS
27.9. REFERENCE TABLE
28.
28.1. BATTERY SPECIFICATIONS
28.2. WHEELS AND TIRES
28.3. HYDRAULIC SYSTEM
28.4. CAPACITIES
28.5. UPRIGHT SPEEDS E/J1.25-1.75XL (E25-35XL) (36-48 volt)
28.6. UPRIGHT SPEEDS E/J1.25-1.75XL (E25-35XL)(36-48 volt)
28.7. UPRIGHT SPEEDS E/J2.00-3.00XL (E/J40-60XL) (36-48 volt)
28.8. UPRIGHT SPEEDS E/J2.00-3.00XL (E/J40-60XL) (72-80 volt)
28.9. TORQUE SPECIFICATIONS
28.10. TORQUE SPECIFICATIONS
28.11. EV-100 MOTOR CONTROLLER ADJUSTMENTS (SCR CONTROL FOR HYDRAULIC PUMP)
28.12. CABLEFORM MARK XI MOTOR CONTROLLER
28.13. UPRIGHT SPEEDS J25-35B (24-36 volt)
29.
29.1. FIGURE 1. SCHEMATIC DIAGRAM, EV-100 MOTOR CONTROLLER, (AFTER NOVEMBER 1987)
29.2. FIGURE 2. SCHEMATIC DIAGRAM, BATTERY INDICATOR WITHOUT LIFT INTERRUPT AND SCR CONTROL FOR HYDRAULIC PUMP MOTOR, (AFTER NOVEMBER
29.3. FIGURE 3. SCHEMATIC DIAGRAM, BATTERY INDICATOR WITHOUT LIFT INTERRUPT AND WITH CONTACTOR CONTROL FOR HYDRAULIC PUMP MOTOR, (AFTE
29.4. FIGURE 4. SCHEMATIC DIAGRAM, BATTERY INDICATOR WITH LIFT INTERRUPT AND WITH SCR CONTROL FOR HYDRAULIC PUMP MOTOR, (AFTER NOVEMBE
29.5. FIGURE 5. SCHEMATIC DIAGRAM, BATTERY INDICATOR WITH LIFT INTERRUPT AND WITH CONTACTOR CONTROL FOR HYDRAULIC PUMP MOTOR, (AFTER N
29.6. FIGURE 6. SCHEMATIC DIAGRAM, LED DISPLAY WITH LIFT INTERRUPT AND WITH SCR CONTROL FOR HYDRAULIC PUMP MOTOR, (AFTER NOVEMBER 1987
29.7. FIGURE 7. WIRE DIAGRAM, CONTROL SWITCHES (AFTER NOVEMBER 1987)
29.8. FIGURE 8. WIRE DIAGRAM, EV-100 MOTOR CONTROLLER WITH CONTACTOR CONTROL FOR HYDRAULIC PUMP MOTOR (AFTER NOVEMBER 1987)
29.9. FIGURE 9. WIRE DIAGRAM, EV-100 MOTOR CONTROLLER WITH REGENERATIVE BRAKING, SCR CONTROL FOR HYDRAULIC PUMP MOTOR AND FIELD WEAKEN
29.10. FIGURE 10. WIRE DIAGRAMS, BATTERY INDICATORS (AFTER NOVEMBER 1987)
29.11. FIGURE 11. WIRE DIAGRAMS, BATTERY INDICATORS (AFTER NOVEMBER 1987)
29.12. FIGURE 12. SCHEMATIC DIAGRAM, EV-100 MOTOR CONTROLLER WITH REGENERATIVE BRAKING, (BEFORE NOVEMBER 1987)
29.13. FIGURE 13. SCHEMATIC DIAGRAM, EV-100 MOTOR CONTROLLER WITHOUT REGENERATIVE BRAKING, (BEFORE NOVEMBER 1987)
29.14. FIGURE 14. WIRE DIAGRAM, EV-100 MOTOR CONTROLLER WITH REGENERATIVE BRAKING, (BEFORE NOVEMBER 1987)
29.15. FIGURE 15. WIRE DIAGRAM, EV-100 MOTOR CONTROLLER WITHOUT REGENERATIVE BRAKING, (BEFORE NOVEMBER 1987)
29.16. FIGURE 16. WIRE DIAGRAM, CONTROL SWITCHES (BEFORE NOVEMBER 1987)
29.17. FIGURE 17. WIRE DIAGRAMS, BATTERY INDICATORS (BEFORE NOVEMBER 1987)
29.18. FIGURE 18. HYDRAULIC SCHEMATIC, ALL MODELS
30.
31.
31.1. FIGURE 1. EV-100 LX SERIES TRACTION SCHEMATIC DIAGRAM
31.2. FIGURE 2. EV-100 LX SERIES BATTERY INDICATOR W/O LIFT INTERRUPT W/PUMP MOTOR SCR CONTROL SCHEMATIC
31.3. FIGURE 3. EV-100 LX SERIES BATTERY INDICATOR W/O LIFT INTERRUPT W/O PUMP MOTOR SCR CONTROL SCHEMATIC
31.4. FIGURE 4. EV-100 LX SERIES BATTERY INDICATOR W/LIFT INTERRUPT W/PUMP MOTOR SCR CONTROL SCHEMATIC
31.5. FIGURE 5. EV-100 LX SERIES BATTERY INDICATOR W/LIFT INTERRUPT, W/O PUMP MOTOR SCR CONTROL SCHEMATIC
31.6. FIGURE 6. EV-100 LX SERIES W/BWI DISPLAY AND W/LIFT INTERRUPT – W/PUMP MOTOR SCR CONTROL SCHEMATIC
31.7. FIGURE 7. EV-100 LX SERIES WITH GE OR ITW DISPLAY W/LIFT INTERRUPT – W/O PUMP MOTOR SCR CONTROL SCHEMATIC
31.8. FIGURE 8. EV-100 LX SERIES W OR W/O ON-DEMAND STEERING WIRING DIAGRAM
31.9. FIGURE 9. EV-100 LX SERIES W/O REGEN OR FIELD WEAKENING AND W/O PUMP MOTOR SCR CONTROL WIRING DIAGRAM
31.10. FIGURE 10. EV-100 LX SERIES W/REGEN AND/OR FIELD WEAKENING AND SCR PUMP WIRING DIAGRAM
31.11. FIGURE 11. EV-100 LX SERIES BATTERY INDICATOR W/O LIFT INTERRUPT AND W/PUMP MOTOR SCR CONTROL WIRING DIAGRAM
31.12. FIGURE 12. EV-100 LX SERIES BATTERY INDICATOR W/LIFT INTERRUPT AND W/PUMP MOTOR SCR CONTROL AND W/LIFT INTERRUPT, WIRING DIAGR
31.13. FIGURE 13. EV-100 LX SERIES BATTERY INDICATOR W/AND W/O LIFT INTERRUPT W/O PUMP MOTOR SCR CONTROL WIRING DIAGRAM
31.14. FIGURE 14. EV-100 LX SERIES GE BATTERY INDICATOR W/BWI DISPLAY AND W/LIFT INTERRUPT W/PUMP MOTOR SCR CONTROL WIRING DIAGRAM
31.15. FIGURE 15. EV-100 LX SERIES I.T.W. (LED) DASH DISPLAY WIRING DIAGRAM

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