Hyster B187 (S40-60XL) Parts Manual - Image 2

Hyster B187 (S40-60XL) Parts Manual - Image 3

Hyster B187 (S40-60XL) Parts Manual - Image 4

Hyster B187 (S40-60XL) Parts Manual - Image 5

Hyster B187 (S40-60XL) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 710
Size: 24.5MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B187 (S40-60XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REMOVAL AND INSTALLATION OF THE ENGINE
5. CYLINDER HEAD AND MECHANISM
6. Cylinder Head, Removal
7. Cylinder Head, Disassembly
8. Cleaning And Inspection
9. Valve And Valve Seats
10. Studs For The Rocker Arms
11. Hydraulic Valve Lifters, Replacement
12. Hydraulic Valve Lifters, Cleaning And Inspection
13. Cylinder Head, Assembly
14. Cylinder Head, Installation
15. Rocker Arm Cover, Installation
16. TIMING GEAR COVER
17. Removal
18. Installation
19. CAMSHAFT
20. Removal
21. Inspection
22. Camshaft Bearings, Removal
23. Camshaft Bearings, Installation
24. DISTRIBUTOR
25. Removal
26. Installation
27. LUBRICATION SYSTEM
28. Oil Sump, Removal
29. Oil Sump, Installation
30. Oil Pump, Removal
31. Oil Pump, Disassembly and Repair
32. Oil Pump, Assembly
33. Oil Pump, Installation
34. PISTON AND CONNECTING ROD ASSEMBLIES
35. Connecting Rod Bearings, Replacement
36. Piston And Connecting Rod Assemblies, Removal
37. Disassembly
38. Piston, Cleaning And Inspection
39. Cylinder Bores, Inspection And Repair
40. Piston Rings
41. Assembly
42. Piston And Connecting Rod Assemblies, Installation
43. CRANKSHAFT
44. Main Bearings, Replacement
45. Oil Seal For The Rear Main Bearing, Replacement (GM 4-181 and 3.0L Only)
46. Oil Seal For The Rear Main Bearing, Replacement (Engines That Have A Two-Piece Oil Seal)
47. Crankshaft, Removal
48. Inspection and Repair
49. How To Check The Clearance Between The Main Bearings And Their Journals
50. Installation
51. FLYWHEEL AND FLYWHEEL HOUSING
52. Flywheel, Removal
53. Ring Gear, Replacement
54. Flywheel, Installation
55. COOLING SYSTEM
56. Coolant Pump
57. Fan Drive
58. Viscous Fan Drive
59. ENGINE SPECIFICATIONS
60. ENGINE DATA
61. CYLINDER HEAD
62. HYDRAULIC VALVE LIFTER
63. CAMSHAFT
64. PISTONS
65. CYLINDER BORE
66. CRANKSHAFT
67. CONNECTING RODS
68. COOLING SYSTEM
69. LUBRICATION SYSTEM
70. TORQUE SPECIFICATIONS
71. MAZDA M4-121G ENGINE
72. GENERAL
73. DESCRIPTION
74. REMOVAL AND INSTALLATION OF THE ENGINE
75. CYLINDER HEAD AND VALVE MECHANISM
76. Cylinder Head, Removal
77. Cylinder Head, Inspection and Repairs
78. Rocker Arm Assembly
79. Valve Guides
80. Valve Seats
81. Valve Springs
82. Cylinder Head, Installation
83. TIMING GEAR CASE, REMOVAL
84. TIMING GEAR CASE, INSTALLATION
85. CAMSHAFT
86. Removal
87. Inspection
88. Cam Followers, Inspection
89. Installation
90. CRANKSHAFT AND MAIN BEARINGS
91. Crankshaft, Removal
92. Crankshaft, Inspection And Repair
93. Main Bearings
94. Crankshaft, Installation
95. PISTONS AND CONNECTING RODS
96. Removal
97. Disassembly
98. Pistons, Inspection And Repair
99. Piston Rings
100. Piston Pin and Bushing
101. Connecting Rods and Bearings, Inspection
102. Pistons and Connecting Rods, Assembly
103. Pistons and Connecting Rods, Installation
104. CYLINDER BLOCK AND CYLINDER LINERS
105. Cylinder Block, Repairs
106. Cylinder Liners
107. DISTRIBUTOR
108. Removal
109. Installation
110. OIL PUMP
111. Removal
112. Repairs
113. Installation
114. GOVERNOR
115. Description
116. Removal
117. Disassembly
118. Assembly
119. Installation
120. COOLANT PUMP
121. Removal
122. Disassembly and Repair
123. Assembly
124. Installation
125. FLYWHEEL
126. Repairs
127. Installation
128. CHECKS AND ADJUSTMENTS
129. ADJUST THE VALVES
130. ADJUST THE THROTTLE LINKAGE
131. ENGINE SPECIFICATIONS
132. ENGINE SPECIFICATIONS
133. Engine Data
134. Cooling System
135. Cylinder Head and Valve Mechanism
136. Camshaft
137. Timing Gear
138. Camshaft
139. Connecting Rods
140. Cylinder Liners
141. Pistons
142. Lubrication System
143. Fuel Pump
144. TORQUE SPECIFICATIONS
145. TROUBLESHOOTING
146. INTRODUCTION
147. GENERAL
148. DESCRIPTION
149. FUEL SYSTEM
150. Description
151. Operation, Fuel Injection Pump, Model VE
152. Operation, Fuel Injection Pump, Model PE4A
153. Pneumatic Governor For Fuel Injection Pump, Model PE4A
154. Inlet Manifold For Fuel Injection Pump, Model PE4A
155. REPAIRS
156. FUEL INJECTION PUMP (ALL MODELS)
157. Removal
158. Installation
159. REMOVAL AND INSTALLATION OF THE ENGINE
160. CYLINDER HEAD AND VALVE MECHANISM
161. Cylinder Head, Removal
162. Valve Guides, Replacement
163. Cylinder Head, Inspection And Repair
164. Combustion Chamber Plugs, Inspection And Repair
165. Combustion Chamber Plugs, Installation
166. Valves, Inspection And Repair
167. Valve Seat, Inspection
168. Valve Seat, Removal
169. Valve Seat, Installation
170. Valve Spring, Inspection
171. Rocker Arms, Inspection And Assembly
172. Installation Of The Cylinder Head
173. TIMING GEAR CASE
174. Removal
175. Installation
176. CAMSHAFT
177. Removal
178. Inspection
179. Camshaft Bearings
180. Cam Followers
181. CAMSHAFT, INSTALLATION
182. CRANKSHAFT AND MAIN BEARINGS
183. Crankshaft, Removal
184. Crankshaft, Inspection And Repair
185. Main Bearings
186. Pilot Bearing
187. Crankshaft, Installation
188. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
189. Flywheel, Removal
190. Ring Gear, Replacement
191. Flywheel, Installation
192. PISTONS AND CONNECTING RODS
193. Pistons And Connecting Rods, Removal
194. Disassembly
195. Pistons, Inspection And Repair
196. Piston Rings, Inspection And Repair
197. Piston Pins, Inspection And Repair
198. Connecting Rods, Inspection And Repair
199. Pistons And Connecting Rods, Assembly And Installation
200. CYLINDER BLOCK AND CYLINDER LINERS
201. Cylinder Liners, Inspection
202. Replacement Of A Cylinder Liner
203. LUBRICATION SYSTEM
204. Oil Pump, Removal And Disassembly
205. Oil Pump, Inspection
206. Oil Pump, Assembly And Installation
207. Oil Filter
208. COOLING SYSTEM
209. Coolant Pump, Removal
210. Coolant Pump, Disassembly
211. Coolant Pump, Assembly And Installation
212. Thermostat, Replacement
213. CHECKS AND ADJUSTMENTS
214. VALVE CLEARANCE ADJUSTMENT
215. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
216. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
217. FUEL INJECTORS
218. Fuel Injectors, Removal
219. Fuel Injectors, Inspection
220. Fuel Injectors, Installation
221. DIESEL FUEL FILTERS
222. Filter Replacement, Models With A Water Separator
223. Filter Replacement, Models Without A Water Separator
224. Filter For The Fuel Injection Pump, Model PE4A
225. REMOVE AIR FROM THE FUEL SYSTEM
226. Throttle Linkage, Adjustment
227. Idle Speed, Adjustment
228. Check The Elements For The Cold Start Aid System
229. ENGINE SPECIFICATIONS
230. TORQUE SPECIFICATIONS
231. INTRODUCTION
232. GENERAL
233. DESCRIPTION
234. OPERATION
235. The Float System
236. The Idle System
237. The Main Metering System (GM 6-250)
238. The Power System (GM 6-250)
239. The Accelerator Pump System
240. Choke System
241. REPAIRS
242. REMOVAL
243. DISASSEMBLY
244. Cleaning
245. ASSEMBLY
246. INSTALLATION
247. GOVERNOR (ELECTONIC) (IMPCO Type) (Later Units)
248. GOVERNOR (PNEUMATIC) (Early Units)
249. CHECKS AND ADJUSTMENTS
250. GENERAL
251. ADJUST THE CHOKE CONTROL
252. ADJUST THE IDLE SPEED
253. ADJSUT THE IDLE MIXTURE
254. ADJUST THE FAST IDLE
255. ADJUST THE THROTTLE LINKAGE,(Later Models)
256. ADJUST THE THROTTLE LINKAGE,(Early Models)
257. GOVERNOR (IMPCO Type) (Later GM 4-153 and 4-181 Engines Only)
258. Check the Governor
259. GOVERNOR (AISAN Type) (Early GM Engines Only)
260. Adjustments
261. GOVERNOR (HOOF Type) (Early GM Engines Only)
262. Adjust the Governor
263. TROUBLESHOOTING
264. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
265. GENERAL
266. DESCRIPTION
267. Fuel Tank
268. Fuel Filter And Fuel Valve Unit
269. Vaporizer
270. The IMPCO CA 100 Carbureto
271. IMPCO CA 50 Carburetor
272. The Governor (GM Engines Only)
273. Governor With Electronic Controller
274. REPAIRS
275. LPG TANK
276. Removal
277. Installation
278. REPLACE THE HOSES
279. HYDROSTATIC RELIEF VALVE
280. Removal and Installation
281. FILTER UNIT
282. Replacement Of the Fuel Filter Element
283. Replacement of the Diaphragm and Fuel Valve
284. VAPORIZER
285. Removal
286. Disassembly
287. Cleaning
288. Inspection
289. Assembly
290. Installation
291. CARBURETOR (IMPCO CA 100)
292. Removal
293. Disassembly
294. Cleaning
295. Assembly
296. Installation
297. CARBURETER (IMPCO CA 50)
298. Removal
299. Disassembly
300. Cleaning
301. Inspection
302. Assembly (See FIGURE 26.)
303. Installation
304. CHECKS AND ADJUSTMENTS
305. CHECK THE FILTER UNIT
306. CHECK THE VAPORIZER
307. Pressure Reducer Valve
308. Vapor Valve
309. ADJUST THE CARBURETOR
310. Idle Mixture
311. Idle Speed
312. Power Mixture
313. ADJUST THE GOVERNOR (GM Engines Only)
314. Main Adjusting Screw
315. Secondary Adjusting Screw
316. AISAN Governor
317. Adjustment, AISAN Governor
318. TROUBLESHOOTING
319. INTRODUCTION
320. GENERAL
321. DESCRIPTION
322. REPAIRS
323. COUNTERWEIGHT
324. Removal
325. Installation
326. MUFFLER
327. Removal
328. Installation
329. OVERHEAD GUARD
330. Removal and Installation
331. RADIATOR AND COOLANG SYSTEM
332. Removal
333. Installation
334. OPERATOR RESTRAINT SYSTEM
335. ENGINE REMOVAL AND INSTALLATION
336. Removal of the Engine and Transmission
337. Installation of the Engine and Transmission
338. FUEL AND HYDRAULIC TANKS
339. Inspection
340. Repairs, Small Leaks
341. Repairs, Large Leaks
342. Cleaning
343. Steam Method of Cleaning
344. Chemical Solution Method of Cleaning
345. Other Methods Of Preparation For Repair
346. SAFETY LABELS
347. INTRODUCTION
348. GENERAL
349. DESCRIPTION
350. REPAIRS
351. REMOVAL
352. CLEANING
353. INSPECTION
354. ASSEMBLY
355. TROUBLESHOOTING
356. SPECIFICATIONS
357. INTRODUCTION
358. GENERAL
359. DESCRIPTION
360. OPERATION
361. Lift Section
362. Tilt Section
363. Relief Valve
364. SOLENOID VALVE FOR AUXILIARY FUNCTION
365. Operation
366. REPAIRS
367. MAIN CONTROL VALVE
368. Removal and Disassembly
369. Cleaning and Inspection
370. Assembly
371. Installation
372. SOLENOID VALVE FOR AUXILIARY FUNCTION
373. Removal and Disassembly
374. Assembly and Installation
375. CHECKS AND ADJUSTMENTS
376. PRESSURE RELIEF VALVES
377. Primary Relief Valve
378. Seconday Relief Valve
379. CONTROL LEVER ARRANGEMENT
380. TROUBLESHOOTING
381. SPECIFICATIONS
382. THE CARBURETOR, (MAZDA M4-121G ENGINE)
383. DESCRIPTION
384. REPAIRS, CARBURETOR
385. Removal
386. Cleaning
387. Inspection
388. Assembly
389. Installation
390. CHECKS AND ADJUSTMENTS
391. Carburetor, Idle Speed And Mixture Adjustment
392. Adjust The Governor
393. ADJUST THE THROTTLE LINKAGE
394. SPECIFICATIONS
395. TROUBLESHOOTING
396.
397.
398.
398.1. STEERING CONTROL UNIT
398.2. TROUBLESHOOTING
399.
399.1. INTRODUCTION
399.2. REPAIRS
399.3. TROUBLESHOOTING
399.4. TORQUE SPECIFICATIONS
400.
400.1. THE STEERING SYSTEM
400.2. TROUBLESHOOTING
401.
401.1. INTRODUCTION
401.2. SERVICE BRAKES AND PARKING BRAKE
401.3. CHECKS AND ADJUSTMENTS
401.4. TORQUE SPECIFICATIONS
401.5. TROUBLESHOOTING
402.
402.1. INTRODUCTION
402.2. CHECKS AND ADJUSTMENTS
402.3. TROUBLESHOOTING
403.
403.1. INTRODUCTION
403.2. REPAIRS
403.3. TROUBLESHOOTING
404.
405.
406.
406.1. INTRODUCTION
406.2. CHECKS AND ADJUSTMENTS
406.3. TROBLESHOOTING
407.
407.1. INTRODUCTION
407.2. REPAIRS
407.3. TROUBLESHOOTING
408.
408.1. INTRODUCTION
408.2. DESCRIPTION
408.3. CHECKS AND ADJUSTMENTS
408.4. REPLACEMENT

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