Hyster Battery Indicators Maintenance And Repair

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Hyster Battery Indicators Maintenance And Repair - Image 3

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Hyster Battery Indicators Maintenance And Repair - Image 5

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hyster battery indicators maintenance and repair 3

Hyster Battery Indicators Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 366
Size: 7.3MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- Battery Indicators

1. RM0138-(08-2016)-US-EN
1.1. General
1.1.1. Indicators With Meter Movements
1.1.2. Battery Indicators With LCD or LED Displays
1.2. Battery Indicators Without Lift Interrupt Adjustment (Early Models)
1.3. Battery Indicators With Lift Interrupt Adjustment (Early Models)
1.3.1. Reset Potentiometer
1.3.2. Specific Gravity Alarm
1.4. Battery Indicators Without Lift Interrupt Check (Later Models)
1.5. Battery Indicators With Lift Interrupt Adjustment (Later Models)
1.5.1. Reset Potentiometer
1.5.2. Discharge Potentiometer
1.6. LED Display With Lift Interrupt
1.7. Curtis 933-1 Meter Check and Adjustment
1.7.1. Reset Check
1.7.2. Discharge Check
1.7.3. Lockout Check
1.7.4. LEDs Do Not Illuminate
1.7.5. Hourmeter Check
1.7.6. Hourglass Icon
1.8. SEVCON POWERGAUGE Adjustment
1.9. Curtis Dash Display Assembly
1.9.1. Description/Features
1.9.2. Operation
1.9.3. Testing
1.9.4. Install
1.9.5. Adjust (Setup, Early Models)
1.9.6. Adjust (Setup, Later Model)
1.10. Battery Indicators Replacement
1.11. Battery Indicator Controller Replacement
1.12. Display Panel Components Replacement
1.13. SEM Display Panel Replacement
1.13.1. Remove and Replace
2. RM0231-(08-2016)-US-EN
2.1. General
2.1.1. Threaded Fasteners
2.1.2. Nomenclature, Threads
2.1.3. Strength Identification
2.1.4. Cotter (Split) Pins
2.1.5. Fastener Torque Tables
2.1.6. Conversion Table
3. RM0919-(09-2016)-US-EN
3.1. General
3.1.1. How to Move a Disabled Truck
3.1.2. How to Raise the Lift Truck
3.1.3. How to Put a Lift Truck on Blocks
3.1.4. Welding Repairs
3.2. Maintenance Schedule
3.2.1. Checks and Inspection Procedures
3.2.2. Casters
3.3. Lubrication Instructions
3.3.1. Every 8 Hours or Daily
3.3.2. Every 50 Hours or 1 Month
3.3.3. Every 350 Hours or 2 Months
3.3.4. Every 2000 Hours or 1 Year
3.4. Recommended Schedule of Maintenance
3.5. Battery Maintenance
3.5.1. How to Charge the Battery
3.5.2. How to Change the Battery
4. RM0920-(08-2016)-US-EN
4.1. General Notes
5. RM0929-(08-2016)-US-EN
5.1. General
5.2. Electrical System Checks
5.2.1. Safety Precautions
5.3. Repairs
5.3.1. Controller, Replace
5.3.2. Contactor Coil, Check
5.3.3. Contactor, Replace
5.3.4. Contactor Tips, Replace
5.4. Brake Switch – W60Z, W65Z, W80Z, B60Z (Aug. 2003) and B80Z (Aug. 2003)
5.4.1. Remove and Install
5.5. Brake and Interlock Switches – B60Z (Aug. 2003) and B80Z (Aug. 2003)
5.5.1. Disassemble
5.5.2. Assemble
5.6. Height Limit
5.7. Control Handle
5.7.1. Disassemble
5.7.2. Control Handle Card (Old Style)
5.7.3. Control Handle Card (New Style)
5.7.4. Assemble
5.8. Remote Control Box Switches (B60Z and B80Z)
5.8.1. Install
5.9. Motor Maintenance – General
5.10. Brush and Commutator Inspection
5.10.1. Commutator Problems
5.11. Brush Replacement
5.12. Drive Motor
5.12.1. Disassemble
5.12.2. Assemble
5.12.3. Install
5.13. Lift Pump Motor
5.13.1. Install
5.14. Commutator Repairs
5.15. Testing the Drive Motor
5.15.1. Damaged Field and Armature
5.15.2. Short Circuit in an Armature Winding
5.15.3. Short Circuit in the Armature
5.15.4. Open Circuit in a Field Coil
5.15.5. Short Circuit in a Field Coil
5.15.6. Short Circuit Between Field and Motor Case
5.15.7. Brush Holder
5.16. Troubleshooting
6. RM0918-(08-2016)-US-EN
6.1. Hydraulic System
6.2. Hydraulic Oils
6.3. Gear Oils
6.4. Truck Weights
6.4.1. Weight (Basic Truck Without Battery)
6.4.2. Drive Tire
6.5. Torque Specifications
6.5.1. Caster Assembly
6.5.2. Master Drive Unit
6.5.3. Steering
6.5.4. Electrical
6.5.5. Lift Mechanism
6.6. Battery Specifications and Adjustments
6.6.1. B60Z and W60Z 24 Volt
6.6.2. W65Z 12 Volt
6.6.3. B80Z 24 Volt
6.6.4. W80Z 24 Volt
7. RM0928-(08-2016)-US-EN
7.1. General
7.1.1. Safety Precautions
7.2. Description
7.2.1. Curtis PMC 1297 Transistor Motor Controller
7.2.2. Principles of Operation
7.2.3. Install
7.2.4. Programming Controller
7.3. Programmer Handset
7.3.1. Description/Features
7.3.2. Scroll Display Keys
7.3.3. Change Value Keys
7.3.4. More Info Key
7.4. Operation
7.4.1. Connecting Handset to Traction Motor Controller
7.4.2. Disconnecting Handset From Traction Motor Controller
7.4.3. Programmer Self-Test
7.4.4. Menu Selections
7.5. Programming Traction Motor Controller – 1307 Handset
7.6. Programmer Handset
7.6.1. Description/Features
7.6.2. Operation
7.6.3. Main Menu Selections
7.7. Programming the Traction Motor Controller – 1311 Handset
7.8. Parameters
7.8.1. Adjusting Parameters
7.9. Battery Discharge Indicator (BDI)/Hourmeter
7.10. LED Fault Codes
7.11. Control Card Functional Test
8. RM0960-(08-2016)-US-EN
8.1. General
8.2. Frame Separation and Assembly
8.2.1. Frame Separation
8.2.2. Frame Assembly
8.3. Painting Instructions
8.4. Label Replacement
9. RM0962-(08-2016)-US-EN
9.1. General
9.2. Special Precautions
9.3. Control Handle Head
9.4. Control Handle (W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC)
9.4.1. Install
9.5. Control Handle (B60/80Z)
9.5.1. Remove (Handle)
9.5.2. Steer Bearings and Support
9.5.3. Install (Handle)
9.6. Gas Spring
9.6.1. Discharging the Gas Spring
9.6.2. Remove (W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC)
9.6.3. Remove (B60/80Z)
9.6.4. Install (W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC)
9.6.5. Install (B60/80Z)
9.7. Steering and Dash Assembly (Complete)
9.7.1. Install
9.8. Troubleshooting
10. RM0963-(08-2016)-US-EN
10.1. General
10.2. Description
10.3. Special Precautions
10.4. Brake Check
10.4.1. Hold On Grade Test
10.5. Brake Coil Check
10.6. Brake Assembly Repair
10.6.1. B60Z and W60Z (Up to10/2001)
10.6.2. B60Z and W60Z (10/2001 and Up), B80Z, T5Z, T7Z, C60Z, C80Z, W65Z, W80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC
10.7. Brake Assembly Adjustment
10.7.1. Air Gap, Adjust
10.7.2. Torque Nut, Adjust
10.8. Troubleshooting
11. RM0964-(08-2016)-US-EN
11.1. General
11.2. Description of Operation
11.2.1. Lifting a Load
11.2.2. Lowering a Load
11.2.3. Hydraulic Lines
11.2.4. Hydraulic Oil
11.2.5. Sound Level
11.3. Special Precautions
11.4. Hydraulic Reservoir
11.4.1. Description
11.5. Drive Unit Compartment Covers
11.5.1. C60Z, C80Z, C60ZAC, and C80ZAC
11.5.2. B60Z, B80Z, B60ZAC, B80ZAC, W60Z, W65Z, and W80Z
11.6. Lift Pump and Motor
11.6.1. General
11.6.2. Disassemble
11.6.3. Assemble
11.6.4. Install
11.7. Valve Repair
11.7.1. Lowering Valve
11.7.2. Relief Valve
11.7.3. Check Valve
11.8. Lift Cylinder
11.8.1. Disassemble
11.8.2. Assemble
11.8.3. Install
11.9. Relief Valve Adjustment
11.9.1. Relief Valve Pressure Check
11.9.2. Adjust Relief Valve Pressure
11.10. Troubleshooting
11.10.1. Lift Assemblies
11.10.2. Lift Cylinders
11.10.3. Lift Pump and Motor Assembly
12. RM0965-(08-2016)-US-EN
12.1. General
12.2. Description of Operation
12.3. Load Wheel
12.3.1. Install
12.4. Caster Wheels
12.4.1. Caster Shim Adjustment
12.4.2. Caster Replacement
12.4.3. Disassemble
12.4.4. Assemble
12.4.5. Caster Lubrication
12.5. Rear Link and Load Wheel Assembly
12.5.1. Install
12.6. Pull Rod
12.6.1. End Replacement
12.6.2. Install
12.6.3. Rear Fork Adjustment
12.7. Rocker Arm
12.7.1. Install
12.8. Upper Link
12.8.1. Install
12.9. Troubleshooting
13. RM2005-(08-2016)-US-EN
13.1. General
13.1.1. Accessing the Drive Unit Compartment
13.2. Special Precautions
13.2.1. Discharging the Capacitors
13.3. Description
13.4. AC Motor Repair
13.4.1. Install
13.5. Troubleshooting
14. RM2006-(08-2016)-US-EN
14.1. Safety Precautions
14.2. General
14.2.1. Check Oil Level
14.3. Drive Tire
14.3.1. Install
14.4. Master Drive Unit
14.4.1. Disassemble
14.5. Troubleshooting

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