Hyster C007 (H150-275HP150-200B) Service Manual

Hyster C007 (H150-275HP150-200B) Service Manual - Image 2

Hyster C007 (H150-275HP150-200B) Service Manual - Image 3

Hyster C007 (H150-275HP150-200B) Service Manual - Image 4

Hyster C007 (H150-275HP150-200B) Service Manual - Image 5

hyster c007 h150 275hp150 200b service manual 2

hyster c007 h150 275hp150 200b service manual 3

Hyster C007 (H150-275HP150-200B) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 528
Size: 15.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C007 (H150-275HP150-200B)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. CYLINDER HEAD AND VALVE MECHANISM
5. CYLINDER HEAD
6. Removal
7. Repairs
8. Installation
9. VALVE MECHANISM
10. Repairs
11. LUBRICATION SYSTEM
12. OIL PUMP
13. Removal And Disassembly
14. Repairs
15. Assembly And Installation
16. Relief Valve For The Oil Pressure
17. Oil Cooler (T6.3544 Engine Only)
18. Cooling Jets For The Pistons
19. TIMING GEARS AND CAMSHAFT
20. TIMING GEAR CASE
21. Removal
22. Installation
23. Idler Gears And Hubs Removal
24. Camshaft And Cam Followers
25. Auxiliary Drive Shaft And The Drive Shaft For The Fuel Injection Pump
26. CRANKSHAFT
27. REMOVAL
28. INSTALLATION
29. PISTONS AND PISTON RODS
30. REMOVAL
31. DISASSEMBLY
32. REPAIRS
33. ASSEMBLY
34. INSTALLATION
35. CYLINDER LINERS
36. REMOVAL AND INSTALLATION
37. FLYWHEEL AND FLYWHEEL HOUSING
38. REPAIRS
39. INSTALLATION
40. TURBOCHARGER
41. REMOVAL
42. DISASSEMBLY
43. INSPECTION
44. ASSEMBLY
45. INSTALLATION
46. FUEL SYSTEM
47. FUEL PUMP
48. Removal
49. Disassembly
50. Assembly
51. Installation
52. FUEL INJECTION PUMP
53. Removal
54. Repairs
55. Installation
56. FUEL INJECTORS
57. Removal
58. Repairs
59. Installation
60. COLD START AID
61. Description
62. Removal
63. Installation
64. COOLING SYSTEM
65. THERMOSTATS
66. Removal
67. Installation
68. WATER PUMP
69. Removal
70. Disassembly
71. Assembly
72. Installation
73. CHECKS AND ADJUSTMENTS
74. REMOVING AIR FROM FUEL SYSTEM
75. Fuel Injection Pump
76. Checking The Timing Angle For The Fuel Injection Pump (Using The Timing Tool)
77. VALVE CLEARANCE ADJUSTMENT
78. ADJUSTING THE THROTTLE LINKAGE
79. CHECKING THE FUEL INJECTORS
80. TROUBLESHOOTING
81. SPECIFICATIONS
82. TORQUE SPECIFICATIONS
83. INTRODUCTION
84. GENERAL
85. DESCRIPTION
86. CARBURETOR
87. GOVERNOR
88. REPAIRS
89. CARBURETOR
90. REMOVAL AND DISASSEMBLY
91. CLEANING
92. ASSEMBLY
93. INSTALLATION
94. GOVENOR
95. CHECKS AND ADJUSTMENTS
96. ADJUSTING THE CARBURETOR
97. ADJUSTING THE GOVERNOR
98. ADJUSTING THE THROTTLE LINKAGE
99. TROUBLESHOOTING
100. INTRODUCTION
101. GENERAL
102. DESCRIPTION
103. PROCEDURES FOR LPG FUEL TANKS
104. Installation
105. HYDROSTATIC RELIEF VALVE
106. Removal and Installation
107. CARBURETOR
108. Removal and Dissembly
109. Cleaning
110. Assembly and Installation
111. GOVERNOR
112. FUEL FILTER AND SHUT-OFF VALVE
113. Replace The Filter Element
114. Install A New Diaphragm and Fuel Valve
115. Check The Filter Unit
116. VAPORIZER
117. Description
118. Removal
119. Disassembly
120. Cleaning
121. Inspection
122. Assembly
123. Installation
124. Check The Pressure Reducer Valve
125. Check The Vapor Valve
126. INSTALLATION OF NEW HOSES
127. CHECKS AND ADJUSTMENTS
128. CHECK THE FILTER AND SHUT-OFF VALVE
129. CHECK THE VAPORIZER/REGULATOR
130. Pressure Reducer Valve
131. Check the Low Pressure Valve
132. Check the Low Pressure Diaphragm
133. ADJUST THE CARBURETOR
134. Idle Mixture
135. Idle Speed
136. Power Mixture
137. ADJUST THE GOVERNOR
138. ADJUST THE THROTTLE LINKAGE
139. TROUBLESHOOTING
140. INTRODUCTION
141. General
142. Description
143. Fuel Tank
144. Hydraulic tank
145. REPAIRS
146. Counterweight
147. Removal
148. Installation
149. Fenders
150. Removal
151. Installation
152. Removal
153. Installation
154. Hydraulic Tank
155. Removal
156. Service Procedures
157. Installation
158. Fuel Tank
159. Removal
160. Service Procedures
161. Installation
162. Housing (Steering Control Unit)
163. Removal
164. Installation
165. Painting Instructions
166. Decal Installation
167. INTRODUCTION
168. GENERAL
169. DESCRIPTION
170. Oil Clutch
171. Jet Pump
172. REPAIRS
173. OIL CLUTCH ASSEMBLY
174. Removal And Disassembly
175. Cleaning
176. Inspection
177. Assembly And Installation
178. JET PUMP
179. Removal And Disassembly
180. CLEANING
181. Assembly And Installation
182. CHECKS AND ADJUSTMENTS
183. ADJUSTING THE LINKAGE FOR THE CLUTCH PEDAL
184. CHECKING THE ALIGNMENT OF THE CLUTCH DISC
185. TROUBLESHOOTING
186. INTRODUCTION
187. MECHANICAL SECTION
188. TORQUE CONVERTER
189. FORWARD-REVERSE SECTION
190. PLANETARY GEARS HOW THEY WORK
191. WHEN THE SUN GEAR IS DRIVEN
192. WHEN PLANET PINION CARRIER IS DRIVEN
193. DOUBLE PLANET PINION SET
194. REVERSE
195. FORWARD
196. RANGE SECTION
197. HYDRAULIC SYSTEM
198. INTRODUCTION TO HYDRAULIC SYSTEM
199. PUMP AND SUMP
200. OIL FILTER
201. MONOTROL ASSEMBLY
202. OIL COOLERS
203. CONTROL VALVE ASSEMBLY
204. RANGE SPOOL
205. INCHING VALVE
206. DIRECTIONAL SPOOL
207. PRESSURE REGULATORS
208. CUSHION VALVE
209. SCHEMATIC AND FLOW DIAGRAMS
210. NEUTRAL-REVERSE
211. DRIVE-HIGH-REVERSE
212. DRIVE-MEDIUM-FORWARD
213. INCHING-LOW-FORWARD
214. INTRODUCTION
215. General
216. Description
217. REPAIRS
218. Removal
219. Disassembly
220. Cleaning
221. Installation
222. CHECKS AND ADJUSTMENTS
223. Forward/Reverse Linkage
224. TROUBLESHOOTING
225. INTRODUCTION
226. GENERAL
227. DESCRIPTION
228. REPAIRS
229. REMOVAL
230. DISASSEMBLY
231. CLEANING
232. ASSEMBLY AND INSTALLATION
233. TROUBLESHOOTING
234. INTRODUCTION
235. GENERAL
236. DESCRIPTION
237. REPAIRS
238. DISASSEMBLY
239. CLEANING
240. ASSEMBLY
241. TROUBLESHOOTING
242. INTRODUCTION
243. GENERAL
244. DESCRIPTION
245. OPERATION
246. REPAIRS
247. STEERING WHEEL AND COLUMN ASSEMBLY
248. TYPE A STEERING COLUMN ASSEMBLY
249. Removal And Disassembly
250. Assembly And Installation
251. TYPE A STEERING COLUMN
252. TYPE A STEERING COLUMN
253. TYPE B STEERING COLUMN
254. Removal And Disassembly
255. Assembly And Installation
256. TYPE B STEERING COLUMN
257. Disassembly of Steering Control Unit
258. Cleaning of Steering Control Unit
259. Assembly of Steering Control Unit
260. CHECKS AND ADJUSTMENTS
261. REMOVE AIR FROM THE SYSTEM
262. TROUBLESHOOTING
263. INTRODUCTION
264. GENERAL
265. DESCRIPTION
266. REPAIRS
267. STEERING AXLE
268. Removal
269. Installation
270. STEERING CYLINDER
271. Removal
272. Inspection
273. Assembly
274. Installation
275. HUBS, H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B (P150-200B)
276. Removal
277. Installation
278. HUBS, H360-620B, H16.00-30.00C, H17.00-32.00C, H700-800A, H36.00-44.00B, H36.00-48.00C, H20.00-32.00F
279. Removal
280. Installation
281. SPINDLES
282. Removal
283. Installation
284. CHECKS AND ADJUSTMENTS
285. REMOVE THE AIR FROM THE STEERING SYSTEM
286. ADJUST THE CYLINDER STOPS
287. INTRODUCTION
288. GENERAL
289. DESCRIPTION
290. CONTROL VALVE OPERATION
291. REPAIRS
292. BRAKE SHOE ASSEMBLIES
293. Removal
294. Cleaning
295. Inspection
296. Installation
297. AIR CHAMBER
298. Removal and Disassembly
299. Assembly and Installation
300. CONTROL VALVE
301. Removal
302. Disassembly
303. Assembly
304. Installation
305. AIR TANK
306. CHECKS AND ADJUSTMENTS
307. ADJUSTING THE BRAKES
308. RELIEF VALVE
309. TROUBLESHOOTING
310. INTRODUCTION
311. General
312. Description
313. Brake Valve
314. Service Brake Assembly
315. REPAIRS
316. Brake Shoe Assemblies
317. Removal
318. Cleaning
319. Assembly
320. Brake Valve Assemblies
321. Master Cylinder
322. Removal
323. Disassembly
324. Assembly
325. Relief Valve Assembly
326. Disassembly
327. Assembly
328. Actuator
329. Disassembly
330. Assembly
331. CHECKS AND ADJUSTMENTS
332. Adjust the Brake Shoes
333. Adjust the Brake Pedal
334. Remove Air from the Brake System
335. Adjust the Relief Valve In The Actuator
336. SPECIFICATIONS
337. TROUBLESHOOTING
338. INTRODUCTION
339. DESCRIPTION
340. OPERATION
341. Flow Control Valve
342. Relief Valve
343. REPAIRS
344. REMOVAL
345. DISASSEMBLY
346. CLEANING
347. INSPECTION
348. ASSEMBLY
349. INSTALLATION
350. CHECKS AND ADUSTMENTS
351. CHECK THE OUTPUT OF THE PUMP
352. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
353. TROUBLESHOOTING
354. INTRODUCTION
355. GENERAL
356. DESCRIPTION
357. OPERATION
358. LIFTING, NO LOAD OR LIGHT LOAD
359. LIFTING, CAPACITY LOAD
360. LOWERING
361. TILTING
362. RELIEF VALVE
363. BY-PASS FITTING
364. FLOW CONTROL FITTING
365. REPAIRS
366. REMOVAL AND DISASSEMBLY
367. CLEANING
368. ASSEMBLY
369. INSTALLATION
370. CHECKS AND ADJUSTMENTS
371. ADJUSTING THE PRESSURE OF THE RELIEF VALVE
372. SETTINGS FOR THE PRESSURE OF THE RELIEF VALVE
373. CHECKING AND ADJUSTING THE PRESSURE OF THE TWO SPEED VALVE
374. TROUBLESHOOTING
375. GM 4.3 LITRE V-6 AND 5.7 LITRE V-8 ENGINES
376. DESCRIPTION
377. ENGINE, REMOVAL AND INSTALLATION
378. CYLINDER HEAD
379. Removal And Disassembly
380. Cleaning And Inspection
381. Repairs, Valve Guides and Seats
382. Studs For The Rocker Arms
383. Valve Springs
384. ASSEMBLY AND INSTALLATION
385. CYLINDER BLOCK, CLEANING AND INSPECTION
386. PISTON BORE PREPARTION
387. ENGINE MOUNTS
388. LUBRICATION SYSTEM
389. Oil Pump, Removal and Disassembly
390. Cleaning and Inspection
391. Oil Pump, Assembly and Installation
392. TIMING COVER, TIMING SPROCKETS, CAMSHAFT AND CAM FOLLOWERS
393. Timing Cover, Removal
394. Installation
395. Timing Sprockets, Removal
396. Timing Sprockets, Installation
397. Camshaft, Removal
398. Camshaft, Inspection
399. Camshaft, Installation
400. Hydraulic Valve Lifters, Removal
401. Hydraulic Valve Lifters, Disassembly
402. Hydraulic Valve Lifters, Cleaning And Inspection
403. Hydraulic Valve Lifters, Assembly
404. CRANKSHAFT
405. Removal
406. Inspection and Repair
407. How To Check The Clearance Between The Main Bearings And Their Journals
408. Installation
409. PISTON AND CONNECTING ROD ASSEMBLIES
410. Connecting Rod Bearings, Replacement
411. Piston And Connecting Rod Assemblies, Removal
412. Disassembly
413. Piston, Cleaning And Inspection
414. Cylinder Bores, Inspection And Repair
415. Piston Rings
416. Assembly
417. Piston And Connecting Rod Assemblies, Installation
418. FLYWHEEL AND FLYWEEL HOUSING
419. Flywheel Repair For V-6 Engines
420. Flywheel For V-6 Engines, Installation
421. Flywheel Housing, H3.5-5.00XL (H70-110XL)
422. Engine Adapter, H6.00-7.00XL (H135-155XL)
423. Ring Gear Replacement (Flywheel) For V-8 Engines
424. Flywheel For V-8 Engines, Flywheel Housing
425. COOLANT PUMP
426. FAN MOUNT
427. CHECKS AND ADJUSTEMENTS
428. Valve Clearance Adjustment
429. ENGINE SPECIFICATIONS
430. ENGINE SPECIFICATIONS
431. Engine Data
432. Cylinder head
433. Hydraulic Valve Lifter
434. Camshaft
435. Pistons
436. Crankshaft
437. Connecting Rods
438. Cooling System
439. Lubrication System
440. TORQUE SPECIFICATIONS FOR CAPSCREWS AND BOLTS
441. TROUBLESHOOTING
442. WEBER CARBURETOR WITH GOVERNOR
443. GENERAL
444. DESCRIPTION
445. Carburetor
446. Governor
447. OPERATION
448. Carburetor, Float System
449. Carburetor, Idle System
450. Carburetor, Main Metering System
451. Carburetor, Power System
452. Carburetor, Accelerator Pump System
453. Carburetor, Choke System
454. GOVERNOR
455. REPAIRS
456. CARBURETOR
457. Removal
458. Disassembly
459. Cleaning
460. Assembly
461. Installation
462. GOVERNOR
463. CHECKS AND ADJUSTMENTS
464. GENERAL
465. CHOKE SYSTEM
466. ELECTRIC CHOKE
467. IDLE MIXTURE ADJUSTMENT
468. IDLE SPEED ADJUSTMENT

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