Hyster C019 (H13.00-16.00XL) Parts Manual

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Hyster C019 (H13.00-16.00XL) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 544
Size: 21.3MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- C019 (H13.00-16.00XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REPAIRS
5. GENERAL
6. REMOVAL AND DISASSEMBLY (Type A)
7. CLEANING
8. ASSEMBLY (Type A)
9. REMOVAL AND DISAASSEMBLY (Type B)
10. CLEANING
11. ASSEMBLY (Type B)
12. INSTALLATION (Type A and Type B)
13. CHECKS AND ADJUSTMENTS
14. GENERAL
15. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
16. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
17. CHECK THE CIRCUIT FOR THE BRUSHES
18. Delco Alternators
19. Motorola Alternators
20. CHECK THE DIODES
21. CHECK THE DIODE BRIDGE
22. Delco and LeeceNeville Alternators
23. Motorola Alternators
24. CHECK THE FIELD WINDING FOR THE ROTOR
25. CHECK THE WINDINGS IN THE STATOR
26. CHECK THE VOLTAGE REGULATOR
27. TROUBLESHOOTING
28. THE FRAME
29. GENERAL
30. DESCRIPTION
31. COUNTERWEIGHT
32. Removal
33. Installation
34. Fenders. Removal
35. Fenders, Installation
36. Side Counterweights H13.0016.00XL (H330360XL)
37. Side Counterweights, Replacement
38. HOOD AND AIR CLEANER
39. Installation
40. Removal
41. HYDRAULIC TANK
42. Removal
43. Repairs, All Units
44. Cleaning
45. Steam Method of Cleaning
46. Chemical Solution Method of Cleaning
47. Other Methods Of Preparation For Repair
48. Installation
49. FUEL TANK
50. Removal
51. Repairs
52. Installation
53. RADIATOR
54. Removal
55. Installation
56. ENGINE and TRANSMISSION
57. Removal (Earlier Production Lift Trucks)
58. Installation (Earlier Production Lift Trucks)
59. Hyster T50 Transmission, Removal
60. Hyster T50 Transmission, Installation
61. OPERATOR COMPARTMENT
62. General
63. Removal
64. Installation
65. Gauges and Switches
66. Window Wipers
67. Window Washer Motor And Pump
68. Fuse Panel
69. Heater Control Panel Assembly
70. Blower and Core Assemblies
71. Door Handle Assembly
72. Door Retainer Assemblies
73. Window Replacement
74. Operator Restraint System
75. LABEL REPLACEMENT
76. DIFFERENTIAL
77. GENERAL
78. DESCRIPTION
79. REPAIRS
80. REMOVAL
81. DISASSEMBLY
82. ASSEMBLY
83. Assemble The Pinion, Bearings And Pinion Carrier
84. Adjust Preload For Pinion Bearings
85. Adjust Thickness Of Shim Set For The Pinion Carrier (Depth Of Pinion)
86. Assemble The Differential And Ring Gear
87. Assemble Differential Pinion And Side Gear Assembly
88. Check The Rotating Torque Of Differential Gears
89. Install The Differential And Ring Gear Assembly
90. Adjust Preload Of The Differential Bearings
91. Check Runout Of Ring Gear
92. Adjust The Gear Clearance
93. Check Tooth Contact Pattern Of The Gear Set
94. Installation Into The Axle Housing
95. SPECIFICATIONS
96. TABLE 1. GENERAL SPECIFICATIONS
97. TABLE 2. RIVET INSTALLATION PRESSURE
98. TABLE 3. PINION PRELOAD PRESSURE
99. TABLE 4. PINION ADJUSTMENT
100. TABLE 5. TORQUE SPECIFICATIONS
101. TROUBLESHOOTING
102. INTRODUCTION
103. GENERAL
104. DESCRIPTION
105. OPERATION
106. REPAIRS
107. STEERING WHEEL AND COLUMN ASSEMBLY
108. TYPE A STEERING COLUMN ASSEMBLY
109. Removal And Disassembly
110. Assembly And Installation
111. TYPE A STEERING COLUMN
112. TYPE A STEERING COLUMN
113. TYPE B STEERING COLUMN
114. Removal And Disassembly
115. Assembly And Installation
116. TYPE B STEERING COLUMN
117. Disassembly of Steering Control Unit
118. Cleaning of Steering Control Unit
119. Assembly of Steering Control Unit
120. CHECKS AND ADJUSTMENTS
121. REMOVE AIR FROM THE SYSTEM
122. TROUBLESHOOTING
123. PERKINS DIESEL ENGINES, SERIES 1000
124. GENERAL
125. GENERAL SAFETY RULES
126. Viton Seals
127. DESCRIPTION
128. Engine Serial Number Codes
129. Engine Data
130. 4 ENGINE
131. 4T ENGINE
132. 6 ENGINE
133. 6T ENGINE
134. REMOVAL AND INSTALLATION
135. CYLINDER HEAD ASSEMBLY
136. VALVE COVER
137. Removal
138. Installation
139. ROCKER ARM ASSEMBLY
140. Removal
141. Installation
142. Disassembly
143. Inspection
144. Assembly
145. VALVE CLEARANCE ADJUSTMENTS
146. Four Cylinder Engines
147. Six Cylinder Engines
148. VALVE SPRINGS
149. CYLINDER HEAD ASSEMBLY
150. Removal
151. Installation
152. VALVES AND VALVE SPRINGS
153. Removal
154. Inspection
155. Installation
156. VALVE GUIDES
157. Inspection
158. Removal
159. Installation
160. CYLINDER HEAD AND VALVE SEATS
161. Inspection
162. Repair
163. Installation Of New Valve Seats
164. PISTON AND CONNECTING ROD ASSEMBLIES
165. ROD BEARINGS
166. Removal
167. Installation
168. PISTON AND CONNECTING ROD ASSEMBLY
169. Service Note
170. Removal
171. Installation
172. PISTON RINGS
173. Removal
174. Inspection
175. Installation
176. PISTON AND CONNECTING ROD
177. Disassembly
178. Inspection
179. Installation
180. PISTON COOLING JETS
181. Removal
182. Installation
183. CRANKSHAFT ASSEMBLY
184. GENERAL
185. CRANKSHAFT PULLEY
186. Removal, Engines AA and AB
187. Installation, Engines AA and AB
188. Removal, Engines YA and YB
189. Installation, Engines YA and YB
190. REAR OIL SEAL
191. Replacement
192. MAIN BEARINGS
193. Removal
194. Installation
195. THRUST WASHERS
196. Check The Axial Movement Of The Crankshaft
197. Removal
198. Installation
199. CRANKSHAFT
200. Removal
201. Inspection
202. Installation
203. TIMING CASE AND TIMING GEARS
204. GENERAL
205. TIMING CASE COVER
206. Removal
207. Installation
208. FRONT OIL SEAL
209. Removal
210. Installation
211. IDLER GEAR AND HUB
212. Removal
213. Installation
214. GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR
215. Removal
216. Installation
217. CRANKSHAFT GEAR
218. Removal
219. Installation
220. TIMING CASE
221. Removal
222. Installation
223. CAMSHAFT AND TAPPETS
224. Removal
225. Installation
226. ENGINE BLOCK ASSEMBLY
227. DESCRIPTION
228. ENGINE BLOCK
229. Disassembly
230. Inspection
231. Assembly
232. CYLINDER LINER
233. Inspection
234. Hone
235. Removal
236. Installation
237. TURBOCHARGER, ENGINES AB AND YB
238. GENERAL
239. Removal
240. Installation
241. Clean The Impeller And Compressor Housing
242. LUBRICATION SYSTEM
243. GENERAL
244. OIL FILTER, REPLACEMENT
245. OIL SUMP
246. Removal
247. Installation
248. OIL PUMP
249. Removal
250. Inspection
251. Installation
252. RELIEF VALVE
253. Removal
254. Disassembly
255. Inspection
256. Installation
257. FUEL SYSTEM
258. DESCRIPTION
259. CAV FUEL INJECTION PUMP
260. Removal
261. Installation
262. CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS
263. Timing Gear Marks
264. How To Set Number 1 Piston To TDC On The Compression Stroke
265. Check The Valve Timing
266. Check The Timing Of The Fuel Injection Pump
267. Check The Timing Mark Of The Fuel Injection Pump
268. Check The Engine Timing Mark
269. REMOVE AIR FROM THE FUEL SYSTEM
270. Fuel Injection Pump With Vent Tube
271. Fuel Injection Pump With Vent Screw
272. FUEL FILTER (REPLACEMENT)
273. FUEL INJECTORS
274. Removal
275. Inspection
276. Installation
277. FUEL PUMP
278. Removal
279. Disassembly
280. Assembly
281. Installation
282. Test
283. COOLING SYSTEM
284. GENERAL
285. THERMOSTAT
286. Replacement
287. COOLANT PUMP
288. Removal
289. Disassembly
290. Assembly
291. Installation
292. FAN AND FAN DRIVE
293. Removal
294. Disassembly
295. Assembly
296. Installation
297. OIL COOLER
298. Removal, Engine AB
299. Removal, Engines YA and YB
300. Disassembly And Assembly
301. Installation, Engine AB
302. Installation, Engines YA and YB
303. ByPass Valve, Oil Cooler
304. FLYWHEEL AND FLYWHEEL HOUSING
305. GENERAL
306. FLYWHEEL
307. Removal
308. Ring Gear (Replacement)
309. Installation
310. FLYWHEEL HOUSING
311. Removal
312. Installation
313. ELECTRICAL EQUIPMENT
314. DRIVE BELTS
315. ALTERNATOR
316. STARTER MOTOR
317. Removal
318. Installation
319. COLD START AID
320. AIR COMPRESSOR, ENGINES YA AND YB
321. GENERAL
322. Air Compressor, Removal, WABCO
323. Compressor Drive, Inspection
324. Air Compressor, Installation, WABCO
325. Compressor Drive, Disassembly, WABCO
326. Compressor Drive, Assembly, WABCO
327. Air Compressor, Removal, BENDIX
328. Air Compressor, Installation, BENDIX
329. Compressor Drive, Disassembly, BENDIX
330. Compressor Drive, Assembly, BENDIX
331. ENGINE SPECIFICATIONS
332. CYLINDER HEAD ASSEMBLY
333. Cylinder Head
334. Valve Guides
335. Inlet Valves
336. Exhaust Valves
337. Double Valve Springs To Outer
338. Double Valve Springs To Inner
339. Single Valve Springs
340. Tappets
341. Rocker Arm Shaft
342. Rocker Arms And Bushings
343. PISTON AND CONNECTING RODS
344. Pistons, Engines AA And YA
345. Pistons, Engines AB And YB
346. Piston Rings, Engines AA And YA
347. Piston Rings, Engines AB And YB
348. Connecting Rods, Engines AB And YB
349. Connecting Rods, Engines AB And YB
350. Piston Pins, Engines AA And YA
351. Piston Pins, Engines AB and YB
352. Small End Bushings, Engines AA And YA
353. Small End Bushings, Engines AB And YB
354. Connecting Rod Bearings, Engines AA And YA
355. Connecting Rod Bearings, Engines AB And YB
356. Piston Cooling Jets, Engines AB And YB
357. CRANKSHAFT ASSEMBLY
358. Crankshaft
359. Crankshaft Heat Treatment
360. Crankshaft Overhaul
361. Main Bearings
362. Crankshaft Thrust Washers
363. TIMING CASE AND DRIVE ASSEMBLY
364. Camshaft
365. Camshaft Thrust Washer
366. Camshaft Gear
367. Gear For Fuel Injection Pump
368. Crankshaft Gear
369. Idler Gear And Hub
370. ENGINE BLOCK ASSEMBLY
371. Engine Block
372. Cylinder Liners
373. TURBOCHARGER
374. LUBRICATION SYSTEM
375. Oil Pump, Engines AA And AB
376. Oil Pump, Engines YA And YB
377. Relief Valve
378. Oil Filter
379. FUEL SYSTEM
380. Cav Fuel Injection Pump
381. FUEL INJECTORS
382. Fuel Pump, Engines AA And AB
383. Fuel Pump, Engines YA And YB
384. Fuel Filter
385. COOLING SYSTEM
386. Coolant Pump
387. Thermostat
388. Fan Drive Housing
389. FLYWHEEL AND HOUSING
390. Limits for flywheel run out and alignment (total indicator reading).
391. ELECTRICAL EQUIPMENT
392. Alternator
393. Starter Motor
394. Cold Start Aid
395. TORQUE SPECIFICATIONS
396. SPECIAL TOOLS
397. COOLING SYSTEM
398. INTRODUCTION
399. DESCRIPTION
400. RADIATOR
401. RADIATOR CAP
402. THERMOSTAT
403. WATER PUMP
404. FAN AND FAN SHROUD
405. REPAIRS
406. COOLING SYSTEM CHECKS
407. Exhaust Leaks
408. RADIATOR
409. Cleaning The Radiator
410. Drain The Cooling System
411. Fill The Cooling System
412. WATER PUMP
413. THERMOSTAT
414. FAN AND FAN SHROUD
415. TROUBLESHOOTING
416.
416.1. INTRODUCTION
416.2. MECHANICAL DESCRIPTION
416.3. HYDRAULIC OPERATION
417.
417.1. INTRODUCTION
417.2. CHECKS AND ADJUSTMENTS
417.3. TROUBLESHOOTING
418.
418.1. INTRODUCTION
418.2. REPAIRS
418.3. TROUBLESHOOTING
419.
419.1. INTRODUCTION
419.2. REPAIRS
419.3. TROUBLESHOOTING
420.
420.1. INTRODUCTION
420.2. STEERING WHEEL AND COLUMN ASSEMBLY
420.3. STEERING CONTROL UNIT
420.4. CHECKS AND ADJUSTMENTS
420.5. TROUBLESHOOTING
421.
421.1. INTRODUCTION
421.2. REPAIRS
421.3. CHECKS AND ADJUSTMENTS
421.4. TROUBLESHOOTING
421.5. SPECIFICATIONS
422.
422.1. INTRODUCTION
422.2. REPAIRS
422.3. TROUBLESHOOTING
423.
423.1. INTRODUCTION
423.2. REPAIRS
423.3. CHECKS AND ADJUSTMENTS
423.4. TROUBLESHOOTING
423.5. SPECIFICATIONS
424.
424.1. INTRODUCTION
424.2. REPAIRS
424.3. CHECKS AND ADJUSTMENTS
424.4. TROUBLESHOOTING

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