Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule

Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule - Image 2

Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule - Image 3

Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule - Image 4

Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule - Image 5

hyster c098 e350 550xl e450xls maintenance schedule 2

hyster c098 e350 550xl e450xls maintenance schedule 3

Hyster C098 (E3.50-5.50XL, E4.50XLS) Maintenance Schedule

$30.00

Type Of Manual: Maintenance Schedule
Number of Pages: 919
Size: 29.9MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C098 (E3.50-5.50XL, E4.50XLS)

1. RM0291-(12-1993)-UK-EN
1.1. INTRODUCTION
1.2. MAINTENANCE SCHEDULE
1.3. MAINTENANCE PROCEDURES EVERY 8 HOURS OR DAILY
1.4. EVERY 350 HOURS OR TWO MONTHS
1.5. EVERY 2000 HOURS OR YEARLY
1.6. GENERAL PROCEDURES
1.7. WHEELS AND TIRES
1.8. SPECIFICATIONS
1.9. REFERENCE TABLE
2. RM0284-(10-2002)-UK-EN
2.1. Safety Precautions Maintenance and Repair
2.2. General
2.3. Description
2.4. Overhead Guard Repair
2.5. Install
2.6. Battery Restraint and Seat Assembly Repair
2.7. Seat Brake Assembly E/J1.25-3.00XL (E/J25-60XL), Adjust
2.8. Seat Brake Assembly E3.50-5.50XL (E70-120XL), Adjust
2.9. Counterweight Repair
2.10. Install
2.11. Traction Motor Repair
2.12. Install
2.13. Hydraulic Tank Repair
2.14. Inspect
2.15. Small Leaks, Repair
2.16. Large Leaks, Repair
2.17. Steam Method
2.18. Chemical Solution Method
2.19. Additional Preparations For Repair
2.20. Painting Instructions
2.21. Safety Label Replacement
2.22. Table 1. Battery Specifications (Battery without Cover)
2.23. Table 2. Battery Specifications (Battery with Flat Cover)
2.24. Table 3. Battery Specifications (Battery with Dome Cover)
2.25. Table 4. Battery Specifications
2.26. Table 5. Seat Brake Adjustment
2.27. Table 6. Counterweights
3. RM0286-(07-2000)-UK-EN
3.1. HYDRAULIC SYSTEM
3.2. REPAIRS
3.3. CHECKS AND ADJUSTMENTS
3.4. TROUBLESHOOTING
3.5. SPECIFICATIONS
4. RM0294-(03-2008)-UK-EN
4.1. General
4.2. Brush and Commutator Inspection
4.3. Brush Replacement
4.4. Stoning the Commutator
4.5. Motors Repair
4.6. Brush Alignment, Traction and Hydraulic Motors
4.7. Tests for Damaged Field and Armature
4.8. Troubleshooting
5. RM0326-(03-2007)-UK-EN
5.1. General
5.2. Description
5.3. Steering Axle Assembly Repair
5.4. Wheels and Hubs Repair (All Units)
5.5. Spindles and Bearings Repair (All Units)
5.6. Tie Rods Repair (All Units)
5.7. Steering Cylinder Repair
5.8. Troubleshooting
6. RM0338-(05-2009)-UK-EN
6.1. Brake System
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. Description and Operation
6.5. Brake Booster and Master Cylinder
6.6. Master Cylinder
6.7. Service Brake Assembly
6.8. Parking Brake
6.9. Seat Brake
6.10. Brake Shoe Assemblies Repair
6.11. Remove and Disassemble
6.12. Clean and Inspect
6.13. Assemble and Install
6.14. Master Cylinder Repair
6.15. Master Cylinder For Lift Truck Models S3.50-5.50XL (S70-120XL) (
6.16. Disassemble
6.17. Assemble
6.18. Install
6.19. Master Cylinder For Lift Truck Models E3.50-5.50XL (E70-120XL, E
6.20. Remove and Disassemble
6.21. Clean and Inspect
6.22. Assemble and Install
6.23. Brake Booster Repair
6.24. Disassemble
6.25. Clean and Inspect
6.26. Assemble
6.27. Install
6.28. Brake System Air Removal
6.29. Brake Pedal Adjustment
6.30. Brake Pedal for Lift Truck Models H3.50-5.00XL (H70-110XL) (F005
6.31. Brake Shoes Adjustment
6.32. Parking Brake Adjustment
6.33. Parking Brake Adjustment, Lift Truck Models S3.50-5.50XL (S70-12
6.34. Parking Brake Lever and Switch Adjustment E3.50-5.50XL (E70-120X
6.35. Seat Brake Assembly
6.36. Clean and Inspect
6.37. Install
6.38. Adjustments
6.39. Solenoid Adjustment
6.40. Traction cutoff Switch Adjustment
6.41. Cable Adjustment
6.42. Brake Booster Relief Valve Check
6.43. Troubleshooting
7. RM0340-(09-2002)-UK-EN
7.1. Vista Masts
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description and Operation
7.5. Carriages
7.6. Two-Stage Mast With Limited Free-Lift
7.7. Two-Stage Mast With Full Free-Lift Mast
7.8. Three-Stage Mast With Full Free-Lift
7.9. Safety Procedures When Working Near Mast
7.10. Forks Replacement
7.11. Remove and Install
7.12. Hook Fork
7.13. Pin Fork
7.14. Carriage Repair
7.15. Sideshift Carriage Repair
7.16. Sideshift Carriage (Earlier Designs)
7.17. Disassemble
7.18. Assemble
7.19. Install
7.20. Sideshift Carriage (1993 and Later Design)
7.21. Repairs
7.22. Install
7.23. Weight of Mast Parts
7.24. Two-Stage Mast With Limited Free-Lift Repair
7.25. Disassemble
7.26. Clean and Inspect
7.27. Assemble
7.28. Install
7.29. Two-Stage Mast With Full Free-Lift Repair
7.30. Disassemble
7.31. Clean and Inspect
7.32. Assemble
7.33. Install
7.34. Three-Stage Mast With Full Free-Lift
7.35. Disassemble
7.36. Clean and Inspect
7.37. Assemble
7.38. Install
7.39. Mast Operation Check
7.40. Lift and Tilt System Leak Check
7.41. Lift System
7.42. Tilt System
7.43. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
7.44. Lift Chain Adjustments
7.45. Mast Adjustments
7.46. Carriage Adjustment
7.47. Troubleshooting
8. RM0413-(11-2006)-UK-EN
8.1. Drive Axle, Speed Reducer, and Differential
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description
8.5. Drive Axle, Speed Reducer, and Differential Repair
8.6. General
8.7. Traction Motor, Speed Reducer, and Differential
8.8. Disassemble
8.9. Speed Reducer
8.10. Differential
8.11. Inspect
8.12. Assemble
8.13. Speed Reducer
8.14. Differential
8.15. Drive Axle Housing
8.16. Inspect
8.17. Assemble
8.18. Troubleshooting
8.19. Table 1. Pinion Assembly Shims Adjustment
8.20. Table 2. Ring and Pinion Tooth Contact Adjustment
9. RM0485-(07-2000)-UK-EN
9.1. STEERING SYSTEMS FOR ELECTRICAL LIFT TRUCKS
9.2. POWER STEERING MOTOR AND PUMP
9.3. HYDRAULIC STEERING MOTOR
9.4. CHECKS AND ADJUSTMENTS
9.5. TROUBLESHOOTING
10. RM0560-(07-2005)-UK-EN
10.1. Electrical System
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description
10.5. ZX Series Display Panels
10.6. Display Panel
10.7. Basic Display Panels
10.8. Performance Display
10.9. Brush Wear Indicators
10.10. SEM Display Panels – Features
10.11. Descriptions of Common Features
10.12. Additional Features of Premium Display Panel
10.13. Descriptions of Additional Features
10.14. SEM Display Panel Indicators
10.15. All Indicator Symbols
10.16. Hourmeter Indicator Symbol
10.17. Wrench Symbol
10.18. Battery Symbol
10.19. Battery Discharge Indicator (BDI)
10.20. Brake Fluid Too Low Symbol
10.21. Parking Brake Symbol
10.22. Fasten Seat Belt Symbol
10.23. LCD Screen (Standard Display Panel)
10.24. Additional Components of Premium Display Panel
10.25. Alpha Numerical Screen
10.26. STAR Push Button
10.27. Push Buttons 1 Through 5 – SEM
10.28. Other Control Components
10.29. Display Panel Components Replacement
10.30. ZX Panel Replacement
10.31. Display Panel Assembly
10.32. Key Switch, Replace
10.33. Indicator LEDs
10.34. Battery Indicators
10.35. Digital Display (Performance Display Panel Only)
10.36. Status Code or Performance Level Switches and Indicator LEDs (Pe
10.37. Basic Display Panel, Replace Parts
10.38. Performance Display Panel, Replace Parts
10.39. SEM Display Panel Replacement
10.40. Motor Controller (SR or SP) Replacement
10.41. Install
10.42. Control Components Replacement
10.43. Start Switch, Replace
10.44. Brake Light Switch, Replace
10.45. Seat Switch, Replace
10.46. External Seat Switch, Adjust
10.47. Switch for Optional Seat Brake, Replace
10.48. Parking Brake Switch, Replace
10.49. Direction Switches (MONOTROL Pedal), Replace
10.50. Direction Control Switches (Steering Column), Replace
10.51. Direction Control Switches, E70-120XL 3 (Steering Column)
10.52. Brake Fluid Switch, Replace
10.53. Brush Wear and Overtemperature Sensors
10.54. Rocker Switches for Lights
10.55. Accelerator Position Sensor, Replace
10.56. On-Demand Steering Components
10.57. Lights, Converter, Relay, and Reverse Alarm
10.58. Incandescent Brake, Tail, and Reverse Light Assembly, Replace
10.59. LED Brake, Tail, and Reverse Light Assembly, Replace
10.60. Flashing Light Assembly, Replace
10.61. Front, Rear Driving Light, or Spot Light Assemblies, Replace
10.62. Operator Compartment Light Assembly, Replace
10.63. Converter, Replace
10.64. Relay, Replace
10.65. Reverse Alarm, Replace
10.66. Horn and Horn Button
10.67. Horn Switch and Cover
10.68. Hydraulic Pump Switches
10.69. Control and Power Fuses Check
10.70. ZX Motor Controllers
10.71. SEM Motor Controllers
10.72. SEM Controller Field Diagnostic Procedure
10.73. Armature FET Test
10.74. Field FET Test
10.75. Brush Wear and Overtemperature Sensors Check – ZX Motor Controll
10.76. Thermal Sensors – SEM Motor Controllers Check
10.77. Start Switch Adjustment
10.78. Accelerator Potentiometer and Start Switch, E70-120XL, E70-120XL
10.79. E70-120XL
10.80. E70-120XL 3
10.81. Direction Switches (MONOTROL)
10.82. Brake Light Switch Adjustment
10.83. Seat Switch Check
10.84. Optional Seat Brake Switch Adjustment
10.85. Parking Brake Switch Adjustment
10.86. Direction Switches Check
10.87. Monotrol Pedal
10.88. Steering Column
10.89. Hydraulic Pump Switch Adjustment
10.90. MONOTROL or Accelerator Pedal Adjustment
10.91. Accelerator Position Sensor Adjustment
11. RM0001-(01-2016)-UK-EN
11.1. General
11.2. Lead-Acid Batteries
11.3. Specific Gravity
11.4. Chemical Reaction in a Cell
11.5. Electrical Terms
11.6. Battery Selection
11.7. Battery Voltage
11.8. Battery as a Counterweight
11.9. Battery Ratings
11.10. Battery Maintenance
11.11. Troubleshooting
12. RM0145-(02-1997)-UK-EN
12.1. INTRODUCTION
12.2. MAGNETISM
12.3. BASIC MOTORS
13. RM0077-(02-2009)-UK-EN
13.1. Manual hydraulic Control Valve
13.2. Safety Precautions Maintenance and Repair
13.3. General
13.4. Description
13.5. Operation
13.6. Lift Section
13.7. Tilt Section
13.8. Tilt Backward
13.9. Tilt Forward
13.10. Relief Valve
13.11. Solenoid Valve for Auxiliary Function
13.12. Main Control Valve Repair
13.13. Remove and Disassemble – Control Valve Without OPS Solenoid
13.14. Remove and Disassemble – Control Valve With OPS Solenoid
13.15. Clean and Inspect
13.16. Assemble – Control Valve Without OPS
13.17. Assemble – Control Valve With OPS
13.18. Install
13.19. Solenoid Valve for Auxiliary Function Repair
13.20. Remove and Disassemble
13.21. Assemble and Install
13.22. Troubleshooting
13.23. Pressure Relief Valve Check and Adjustment
13.24. Primary Relief Valve
13.25. Secondary Relief Valve
13.26. Control Lever Arrangement and Adjustment
13.27. Specifications
13.28. Troubleshooting
14. RM0103-(03-2007)-UK-EN
14.1. Tilt Cylinders
14.2. Safety Precautions Maintenance and Repair
14.3. General
14.4. Description
14.5. Tilt Cylinder Repair
14.6. Disassemble
14.7. Assemble
14.8. Tilt Cylinders With O-Ring or Single-Lip Seals
14.9. Tilt Cylinders for XM and XMS Models
14.10. Tilt Cylinders for XL, XLS, and XL 3 Models
14.11. Tilt Cylinders for H700-800A and Early Model H700-920B
14.12. Install
14.13. Tilt Cylinders Using Chevron Packing
14.14. Tilt Cylinder Leak Check
14.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
14.16. Torque Specifications
14.17. Piston Rod Nut
14.18. Retainer
14.19. Troubleshooting
14.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
15. RM0138-(06-2002)-UK-EN
15.1. INTRODUCTION
15.2. CHECKS AND ADJUSTMENTS
15.3. REPAIRS
15.4. BATTERY INDICATORS
15.5. CONTROLLER FOR THE BATTERY INDICATOR
15.6. DISPLAY PANEL COMPONENTS
16. RM0135-(10-2011)-UK-EN
16.1. Lift Cylinders
16.2. Safety Precautions Maintenance and Repair
16.3. Safety Procedures When Working Near Mast
16.4. General
16.5. Description
16.6. Lowering Control Valve
16.7. Cylinders (General)
16.8. Cylinders (H520-620B, H700-800A)
16.9. Retainer, Install
16.10. Cylinders (H360-460B)
16.11. Cylinders (Two-Speed)
16.12. Lift Cylinder Repair
16.13. Lift Cylinder Removal Without Removing Mast
16.14. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
16.15. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
16.16. Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
16.17. Disassemble
16.18. Assemble
16.19. Lift Cylinder Installation in Mast
16.20. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
16.21. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
16.22. Chevron-Style Packing

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