Hyster C117 (H36.00-48.00C) Service Manual

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hyster c117 h3600 4800c service manual 2

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Hyster C117 (H36.00-48.00C) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 621
Size: 17.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C117 (H36.00-48.00C)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REPAIRS
5. COUNTERWEIGHT
6. Removal
7. Installation
8. FENDERS
9. Removal
10. Installation
11. HOOD AND BALLAST COVER
12. HYDRAULIC TANK
13. Removal
14. Repairs
15. Cleaning
16. Steam Method of Cleaning
17. Chemical Method of Cleaning
18. Other Methods Of Preparation For Repair
19. Installation
20. FUEL TANK
21. Removal
22. Repairs
23. Installation
24. RADIATOR
25. Removal
26. Installation
27. Removal
28. Installation
29. OPERATOR COMPARTMENT
30. General
31. Removal of Operator Compartment
32. Installation of Operator Compartment
33. REPAIRS
34. Gauges and Switches
35. Window Wipers
36. Window Washer Motor/Pumps
37. Fuse Panel
38. Heater Assembly
39. Door Handle Assembly
40. Door Retainer Assemblies
41. Window Replacement
42. Operator Restraint System
43. LABEL REPLACEMENT
44. DIFFERENTIAL
45. GENERAL
46. DESCRIPTION
47. REPAIRS
48. REMOVAL
49. DISASSEMBLY
50. ASSEMBLY
51. Assemble The Pinion, Bearings And Pinion Carrier
52. Adjust Preload For Pinion Bearings
53. Adjust Thickness Of Shim Set For The Pinion Carrier (Depth Of Pinion)
54. Assemble The Differential And Ring Gear
55. Assemble Differential Pinion And Side Gear Assembly
56. Check The Rotating Torque Of Differential Gears
57. Install The Differential And Ring Gear Assembly
58. Adjust Preload Of The Differential Bearings
59. Check Runout Of Ring Gear
60. Adjust The Gear Clearance
61. Check Tooth Contact Pattern Of The Gear Set
62. Installation Into The Axle Housing
63. SPECIFICATIONS
64. TABLE 1. GENERAL SPECIFICATIONS
65. TABLE 2. RIVET INSTALLATION PRESSURE
66. TABLE 3. PINION PRELOAD PRESSURE
67. TABLE 4. PINION ADJUSTMENT
68. TABLE 5. TORQUE SPECIFICATIONS
69. TROUBLESHOOTING
70. INTRODUCTION
71. GENERAL
72. DESCRIPTION
73. OPERATION
74. REPAIRS
75. REMOVAL
76. DISASSEMBLY
77. ASSEMBLY AND INSTALLATION
78. TROUBLESHOOTING
79. INTRODUCTION
80. GENERAL
81. DESCRIPTION
82. REPAIRS
83. STEERING AXLE
84. Removal
85. Installation
86. STEERING CYLINDER
87. Removal
88. Inspection
89. Assembly
90. Installation
91. HUBS, H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B (P150-200B)
92. Removal
93. Installation
94. HUBS, H360-620B, H16.00-30.00C, H17.00-32.00C, H700-800A, H36.00-44.00B, H36.00-48.00C, H20.00-32.00F
95. Removal
96. Installation
97. SPINDLES
98. Removal
99. Installation
100. CHECKS AND ADJUSTMENTS
101. REMOVE THE AIR FROM THE STEERING SYSTEM
102. ADJUST THE CYLINDER STOPS
103. INTRODUCTION
104. DESCRIPTION
105. OPERATION
106. Flow Control Valve
107. Relief Valve
108. REPAIRS
109. REMOVAL
110. DISASSEMBLY
111. CLEANING
112. INSPECTION
113. ASSEMBLY
114. INSTALLATION
115. CHECKS AND ADUSTMENTS
116. CHECK THE OUTPUT OF THE PUMP
117. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
118. TROUBLESHOOTING
119. PERKINS DIESEL ENGINE 2006-12T1
120. GENERAL
121. DESCRIPTION
122. Engine Serial Number Codes
123. Engine Data
124. REMOVAL AND INSTALLATION
125. CYLINDER HEAD ASSEMBLY
126. VALVE COVER
127. Removal
128. Installation
129. ROCKER ARM ASSEMBLY
130. Removal
131. Installation
132. Disassembly
133. Assembly
134. VALVE CLEARANCE ADJUSTMENTS
135. VALVE SPRINGS
136. CYLINDER HEAD ASSEMBLY
137. Removal
138. Installation
139. VALVES AND VALVE SPRINGS
140. Removal
141. Inspection
142. Installation
143. VALVE GUIDES
144. Inspection
145. Removal
146. Installation
147. INJECTOR SLEEVES
148. Removal
149. Installation
150. CYLINDER HEAD AND VALVE SEATS
151. Inspection
152. Repair
153. Installation Of New Valve Seats
154. PISTON AND CONNECTING ROD ASSEMBLIES
155. ROD BEARINGS
156. Removal
157. Installation
158. PISTON AND CONNECTING ROD ASSEMBLY
159. Removal
160. Installation
161. PISTONS AND PISTON RINGS
162. Specifications
163. Disassembly
164. Inspection
165. Installation
166. CRANKSHAFT ASSEMBLY
167. GENERAL
168. CRANKSHAFT PULLEY
169. Removal
170. Installation
171. CRANKSHAFT HUB AND FRONT OIL SEAL
172. Removal
173. Installation
174. REAR OIL SEAL
175. Removal
176. Installation
177. MAIN BEARINGS
178. CRANKSHAFT
179. Removal
180. Inspection
181. Installation
182. THRUST BEARINGS
183. Check The Axial Movement Of The Crankshaft
184. Removal
185. Installation
186. TMING CASE AND TIMING GEARS
187. GENERAL
188. TIMING CASE
189. Removal
190. Installation
191. IDLER GEAR
192. Removal
193. Installation
194. Clearance Adjustment, Timing Gears
195. CAMSHAFT GEAR
196. Removal
197. Installation
198. BACKPLATE
199. Removal
200. Installation
201. CAM FOLLOWERS AND CAMSHAFT
202. Removal, Cam Followers
203. Camshaft, Removal
204. Camshaft, Installation
205. Cam Followers, Installation
206. ENGINE BLOCK ASSEMBLY
207. DESCRIPTION
208. ENGINE BLOCK
209. Disassembly
210. Inspection
211. Assembly
212. CYLINDER LINER
213. Removal
214. Inspection
215. Installation
216. TURBOCHARGER
217. GENERAL
218. Removal
219. Installation
220. Disassembly
221. Cleaning and Inspection
222. Assembly
223. LUBRICATION SYSTEM
224. GENERAL
225. OIL FILTER, REPLACEMENT
226. OIL SUMP
227. Removal
228. Installation
229. OIL COOLER
230. Removal
231. Inspection
232. Installation
233. OIL PUMP
234. Removal
235. Disassembly And Inspection
236. Inspection
237. Installation
238. RELIEF VALVE
239. Removal
240. Inspection and Installation
241. FUEL SYSTEM
242. DESCRIPTION
243. FUEL INJECTION PUMP
244. Removal
245. Installation
246. ENGINE STOP SOLENOID
247. Adjustment
248. FUEL PUMP
249. Removal
250. Disassembly
251. Assembly
252. Installation
253. FUEL FILTER (REPLACEMENT)
254. FUEL INJECTORS
255. Removal
256. Disassembly
257. Inspection
258. Assembly
259. Installation
260. REMOVE AIR FROM THE FUEL SYSTEM
261. COOLING SYSTEM
262. GENERAL
263. THERMOSTAT
264. Replacement
265. Check The Operation
266. COOLANT PUMP
267. Removal
268. Disassembly
269. Inspection
270. Assembly
271. Installation
272. FLYWHEEL AND FLYWHEEL HOUSING
273. GENERAL
274. FLYWHEEL
275. Removal
276. Ring Gear (Replacement)
277. Installation
278. FLYWHEEL HOUSING
279. Removal
280. Installation
281. ELECTRICAL EQUIPMENT
282. DRIVE BELTS
283. ALTERNATOR
284. STARTER MOTOR
285. Removal
286. Installation
287. AIR COMPRESSOR
288. GENERAL
289. REMOVAL
290. INSTALLATION
291. ENGINE TIMING AND ADJUSTMENT PROCEDURES
292. ENGINE SPEEDS
293. TIMING GEAR MARKS
294. HOW TO SET NUMBER 1 PISTON TO TDC ON THE COMPRESSION STROKE
295. CHECK THE VALVE TIMING
296. TIMING, FUEL INJECTION PUMP
297. ENGINE SPECIFICATIONS
298. ENGINE SPECIFICATIONS
299. Valve Assembly
300. Inlet Valves
301. Exhaust Valves
302. Exhaust Valve Springs-Outer
303. Exhaust Valve Springs-Inner
304. Inlet Valve Springs -Outer
305. Inlet Valve Springs-Inner
306. Piston And Connecting Rods
307. Pistons
308. Connecting Rods
309. Connecting Rod Bearings
310. Crankshaft Assembly
311. Crankshaft
312. Crankshaft Thrust Washers
313. Timing Case And Drive Assembly
314. Camshaft
315. Engine Block Assembly
316. Cylinder Liners
317. Turbocharger
318. Lubrication System
319. Oil Pump
320. Relief Valve
321. Oil Filter
322. Fuel System
323. Cooling System
324. Water Pump
325. Thermostat
326. Flywheel And Housing
327. Electrical Equipment
328. Alternator
329. Starter Motor
330. Air Compressor
331. TORQUE SPECIFICATIONS
332. SPECIAL TOOLS
333. TROUBLESHOOTING
334. COOLING SYSTEM
335. INTRODUCTION
336. DESCRIPTION
337. RADIATOR
338. RADIATOR CAP
339. THERMOSTAT
340. WATER PUMP
341. FAN AND FAN SHROUD
342. REPAIRS
343. COOLING SYSTEM CHECKS
344. Exhaust Leaks
345. RADIATOR
346. Cleaning The Radiator
347. Drain The Cooling System
348. Fill The Cooling System
349. WATER PUMP
350. THERMOSTAT
351. FAN AND FAN SHROUD
352. TROUBLESHOOTING
353.
353.1. INTRODUCTION
353.2. MECHANICAL DESCRIPTION
353.3. HYDRAULIC OPERATION
354.
354.1. ZF TRANSMISSION REPAIR
354.2. CHECKS AND ADJUSTMENTS
354.3. TORQUE SPECIFICATIONS
355.
355.1. INTRODUCTION
355.2. STEERING WHEEL AND COLUMN ASSEMBLY
355.3. STEERING CONTROL UNIT
355.4. FLOW AMPLIFIER
355.5. CHECKS AND ADJUSTMENTS
355.6. TROUBLESHOOTING
356.
356.1. INTRODUCTION
356.2. REPAIRS
357.
357.1. INTRODUCTION
357.2. REPAIRS
357.3. CHECKS AND ADJUSTMENTS
357.4. TROUBLESHOOTING
358.
358.1. INTRODUCTION
358.2. MAIN CONTROL VALVE
358.3. REMOTE CONTROL VALVE
358.4. FLOW CONTROL VALVES
358.5. SOLENOID VALVES
358.6. SPECIFICATIONS
359.
359.1. INTRODUCTION
359.2. MAIN CONTROL VALVE
359.3. REMOTE CONTROL VALVE
359.4. FLOW CONTROL VALVES
359.5. SOLENOID VALVES
359.6. TORQUE SPECIFICATIONS
359.7. SPECIFICATIONS
360.
360.1. INTRODUCTION
360.2. REPAIRS
360.3. TROUBLESHOOTING
361. _2
361.1. INTRODUCTION
361.2. REPAIRS
361.3. TROUBLESHOOTING
362. _2
362.1. INTRODUCTION
362.2. REPAIRS
362.3. CHECKS AND ADJUSTMENTS
362.4. TROUBLESHOOTING
363. _2
363.1. INTRODUCTION
363.2. DESCRIPTION
363.3. CHECKS AND ADJUSTMENTS
363.4. REPLACEMENT
363.5. SPECIFICATIONS
363.6. TROUBLESHOOTING
364. _2
364.1. ELECTRICAL WARNING DEVICES
365.
365.1. INTRODUCTION
365.2. ALTERNATOR
365.3. STARTER, PERKINS ENGINE
365.4. STOP SOLENOID, PERKINS ENGINE
365.5. METERS, SENDERS AND SWITCHES
365.6. TROUBLESHOOTING, ALTERNATOR
365.7. TROUBLESHOOTING, STARTER
366. _2
366.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
366.2. LIFT CYLINDERS
366.3. REPAIRS
366.4. LIFT CYLINDERS FOR VISTA MASTS
366.5. CHECKS AND ADJUSTMENTS
366.6. TROUBLESHOOTING
366.7. SPECIFICATIONS
367.
367.1. INTRODUCTION
367.2. DESCRIPTION AND OPERATION
367.3. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
367.4. REPAIRS
367.5. CHECKS AND ADJUSTMENTS
367.6. TROUBLESHOOTING
368.
368.1. INTRODUCTION
368.2. REPAIRS
368.3. CHECKS AND ADJUSTMENTS
368.4. TROUBLESHOOTING
369.
369.1. INTRODUCTION
369.2. REPAIRS
369.3. CHECKS AND ADJUSTMENTS
369.4. TROUBLESHOOTING
370. _2
370.1. INTRODUCTION
370.2. TABLE 1. BOLTS AND SCREWS
370.3. TABLE 2. STUDS AND NUTS
370.4. TABLE 3. TORQUE NUTS
370.5. TABLE 4. TORQUE NUTS WITH NYLON INSERT
370.6. TABLE 5. TORQUE VALUES FOR INCH FASTENERS
370.7. TABLE 6. TORQUE VALUES FOR METRIC FASTENERS
371.
371.1. PERIODIC MAINTENANCE
371.2. MAINTENANCE PROCEDURES
371.3. GENERAL PROCEDURES
371.4. WHEELS AND TIRES
372.
373.
373.1. FIGURE 1. WIRING DIAGRAM EARLY UNITS (1 of 2)
373.2. FIGURE 2. WIRING DIAGRAM EARLY UNITS (2 of 2)
373.3. FIGURE 3. WIRING DIAGRAM INTERMEDIATE UNITS (1 of 2)
373.4. FIGURE 4. WIRING DIAGRAM INTERMEDIATE UNITS (2 of 2)
373.5. FIGURE 5. WIRING DIAGRAM LATE UNITS (1 of 2)
373.6. FIGURE 6. WIRING DIAGRAM LATE UNITS (2 of 2)
373.7. FIGURE 7. STEERING SYSTEM SCHEMATIC
373.8. FIGURE 8. BRAKE SYSTEM DIAGRAM, UNITS WITH AIR BRAKES
373.9. FIGURE 9. HYDRAULIC SYSTEM SCHEMATIC, UNITS WITH AIR BRAKES (1 of 2)
373.10. FIGURE 10. HYDRAULIC SYSTEM SCHEMATIC, UNITS WITH AIR BRAKES (2 of 2)
373.11. FIGURE 11. BRAKE SYSTEM DIAGRAM, UNITS WITH HYDRAULIC BRAKES
373.12. FIGURE 12. HYDRAULIC SYSTEM SCHEMATIC, UNITS WITH HYDRAULIC BRAKES EARLY UNITS
373.13. FIGURE 13. HYDRAULIC SYSTEM SCHEMATIC, UNITS WITH HYDRAULIC BRAKES FIRST USED ON S/N C117E1665 (1 of 2)

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