Hyster C177 (H2.00-3.00XL) Service Manual

Hyster C177 (H2.00-3.00XL) Service Manual - Image 2

Hyster C177 (H2.00-3.00XL) Service Manual - Image 3

Hyster C177 (H2.00-3.00XL) Service Manual - Image 4

Hyster C177 (H2.00-3.00XL) Service Manual - Image 5

Hyster C177 (H2.00-3.00XL) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 713
Size: 13.9MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C177 (H2.00-3.00XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REMOVAL AND INSTALLATION OF THE ENGINE
5. CYLINDER HEAD AND MECHANISM
6. Cylinder Head, Removal
7. Cylinder Head, Disassembly
8. Cleaning And Inspection
9. Valve And Valve Seats
10. Studs For The Rocker Arms
11. Hydraulic Valve Lifters, Replacement
12. Hydraulic Valve Lifters, Cleaning And Inspection
13. Cylinder Head, Assembly
14. Cylinder Head, Installation
15. Rocker Arm Cover, Installation
16. TIMING GEAR COVER
17. Removal
18. Installation
19. CAMSHAFT
20. Removal
21. Inspection
22. Camshaft Bearings, Removal
23. Camshaft Bearings, Installation
24. DISTRIBUTOR
25. Removal
26. Installation
27. LUBRICATION SYSTEM
28. Oil Sump, Removal
29. Oil Sump, Installation
30. Oil Pump, Removal
31. Oil Pump, Disassembly and Repair
32. Oil Pump, Assembly
33. Oil Pump, Installation
34. PISTON AND CONNECTING ROD ASSEMBLIES
35. Connecting Rod Bearings, Replacement
36. Piston And Connecting Rod Assemblies, Removal
37. Disassembly
38. Piston, Cleaning And Inspection
39. Cylinder Bores, Inspection And Repair
40. Piston Rings
41. Assembly
42. Piston And Connecting Rod Assemblies, Installation
43. CRANKSHAFT
44. Main Bearings, Replacement
45. Oil Seal For The Rear Main Bearing, Replacement (GM 4-181 and 3.0L Only)
46. Oil Seal For The Rear Main Bearing, Replacement (Engines That Have A Two-Piece Oil Seal)
47. Crankshaft, Removal
48. Inspection and Repair
49. How To Check The Clearance Between The Main Bearings And Their Journals
50. Installation
51. FLYWHEEL AND FLYWHEEL HOUSING
52. Flywheel, Removal
53. Ring Gear, Replacement
54. Flywheel, Installation
55. COOLING SYSTEM
56. Coolant Pump
57. Fan Drive
58. Viscous Fan Drive
59. ENGINE SPECIFICATIONS
60. ENGINE DATA
61. CYLINDER HEAD
62. HYDRAULIC VALVE LIFTER
63. CAMSHAFT
64. PISTONS
65. CYLINDER BORE
66. CRANKSHAFT
67. CONNECTING RODS
68. COOLING SYSTEM
69. LUBRICATION SYSTEM
70. TORQUE SPECIFICATIONS
71. INTRODUCTION
72. GENERAL
73. DESCRIPTION
74. REPAIRS
75. GENERAL
76. REMOVAL AND DISASSEMBLY (Type A)
77. CLEANING
78. ASSEMBLY (Type A)
79. REMOVAL AND DISAASSEMBLY (Type B)
80. CLEANING
81. ASSEMBLY (Type B)
82. INSTALLATION (Type A and Type B)
83. CHECKS AND ADJUSTMENTS
84. GENERAL
85. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
86. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
87. CHECK THE CIRCUIT FOR THE BRUSHES
88. Delco Alternators
89. Motorola Alternators
90. CHECK THE DIODES
91. CHECK THE DIODE BRIDGE
92. Delco and LeeceNeville Alternators
93. Motorola Alternators
94. CHECK THE FIELD WINDING FOR THE ROTOR
95. CHECK THE WINDINGS IN THE STATOR
96. CHECK THE VOLTAGE REGULATOR
97. TROUBLESHOOTING
98. MAZDA M4-121G ENGINE
99. GENERAL
100. DESCRIPTION
101. REMOVAL AND INSTALLATION OF THE ENGINE
102. CYLINDER HEAD AND VALVE MECHANISM
103. Cylinder Head, Removal
104. Cylinder Head, Inspection and Repairs
105. Rocker Arm Assembly
106. Valve Guides
107. Valve Seats
108. Valve Springs
109. Cylinder Head, Installation
110. TIMING GEAR CASE, REMOVAL
111. TIMING GEAR CASE, INSTALLATION
112. CAMSHAFT
113. Removal
114. Inspection
115. Cam Followers, Inspection
116. Installation
117. CRANKSHAFT AND MAIN BEARINGS
118. Crankshaft, Removal
119. Crankshaft, Inspection And Repair
120. Main Bearings
121. Crankshaft, Installation
122. PISTONS AND CONNECTING RODS
123. Removal
124. Disassembly
125. Pistons, Inspection And Repair
126. Piston Rings
127. Piston Pin and Bushing
128. Connecting Rods and Bearings, Inspection
129. Pistons and Connecting Rods, Assembly
130. Pistons and Connecting Rods, Installation
131. CYLINDER BLOCK AND CYLINDER LINERS
132. Cylinder Block, Repairs
133. Cylinder Liners
134. DISTRIBUTOR
135. Removal
136. Installation
137. OIL PUMP
138. Removal
139. Repairs
140. Installation
141. GOVERNOR
142. Description
143. Removal
144. Disassembly
145. Assembly
146. Installation
147. COOLANT PUMP
148. Removal
149. Disassembly and Repair
150. Assembly
151. Installation
152. FLYWHEEL
153. Repairs
154. Installation
155. CHECKS AND ADJUSTMENTS
156. ADJUST THE VALVES
157. ADJUST THE THROTTLE LINKAGE
158. ENGINE SPECIFICATIONS
159. ENGINE SPECIFICATIONS
160. Engine Data
161. Cooling System
162. Cylinder Head and Valve Mechanism
163. Camshaft
164. Timing Gear
165. Camshaft
166. Connecting Rods
167. Cylinder Liners
168. Pistons
169. Lubrication System
170. Fuel Pump
171. TORQUE SPECIFICATIONS
172. TROUBLESHOOTING
173. INTRODUCTION
174. GENERAL
175. DESCRIPTION
176. FUEL SYSTEM
177. Description
178. Operation, Fuel Injection Pump, Model VE
179. Operation, Fuel Injection Pump, Model PE4A
180. Pneumatic Governor For Fuel Injection Pump, Model PE4A
181. Inlet Manifold For Fuel Injection Pump, Model PE4A
182. REPAIRS
183. FUEL INJECTION PUMP (ALL MODELS)
184. Removal
185. Installation
186. REMOVAL AND INSTALLATION OF THE ENGINE
187. CYLINDER HEAD AND VALVE MECHANISM
188. Cylinder Head, Removal
189. Valve Guides, Replacement
190. Cylinder Head, Inspection And Repair
191. Combustion Chamber Plugs, Inspection And Repair
192. Combustion Chamber Plugs, Installation
193. Valves, Inspection And Repair
194. Valve Seat, Inspection
195. Valve Seat, Removal
196. Valve Seat, Installation
197. Valve Spring, Inspection
198. Rocker Arms, Inspection And Assembly
199. Installation Of The Cylinder Head
200. TIMING GEAR CASE
201. Removal
202. Installation
203. CAMSHAFT
204. Removal
205. Inspection
206. Camshaft Bearings
207. Cam Followers
208. CAMSHAFT, INSTALLATION
209. CRANKSHAFT AND MAIN BEARINGS
210. Crankshaft, Removal
211. Crankshaft, Inspection And Repair
212. Main Bearings
213. Pilot Bearing
214. Crankshaft, Installation
215. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
216. Flywheel, Removal
217. Ring Gear, Replacement
218. Flywheel, Installation
219. PISTONS AND CONNECTING RODS
220. Pistons And Connecting Rods, Removal
221. Disassembly
222. Pistons, Inspection And Repair
223. Piston Rings, Inspection And Repair
224. Piston Pins, Inspection And Repair
225. Connecting Rods, Inspection And Repair
226. Pistons And Connecting Rods, Assembly And Installation
227. CYLINDER BLOCK AND CYLINDER LINERS
228. Cylinder Liners, Inspection
229. Replacement Of A Cylinder Liner
230. LUBRICATION SYSTEM
231. Oil Pump, Removal And Disassembly
232. Oil Pump, Inspection
233. Oil Pump, Assembly And Installation
234. Oil Filter
235. COOLING SYSTEM
236. Coolant Pump, Removal
237. Coolant Pump, Disassembly
238. Coolant Pump, Assembly And Installation
239. Thermostat, Replacement
240. CHECKS AND ADJUSTMENTS
241. VALVE CLEARANCE ADJUSTMENT
242. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
243. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
244. FUEL INJECTORS
245. Fuel Injectors, Removal
246. Fuel Injectors, Inspection
247. Fuel Injectors, Installation
248. DIESEL FUEL FILTERS
249. Filter Replacement, Models With A Water Separator
250. Filter Replacement, Models Without A Water Separator
251. Filter For The Fuel Injection Pump, Model PE4A
252. REMOVE AIR FROM THE FUEL SYSTEM
253. Throttle Linkage, Adjustment
254. Idle Speed, Adjustment
255. Check The Elements For The Cold Start Aid System
256. ENGINE SPECIFICATIONS
257. TORQUE SPECIFICATIONS
258. INTRODUCTION
259. GENERAL
260. DESCRIPTION
261. OPERATION
262. The Float System
263. The Idle System
264. The Main Metering System (GM 6-250)
265. The Power System (GM 6-250)
266. The Accelerator Pump System
267. Choke System
268. REPAIRS
269. REMOVAL
270. DISASSEMBLY
271. Cleaning
272. ASSEMBLY
273. INSTALLATION
274. GOVERNOR (ELECTONIC) (IMPCO Type) (Later Units)
275. GOVERNOR (PNEUMATIC) (Early Units)
276. CHECKS AND ADJUSTMENTS
277. GENERAL
278. ADJUST THE CHOKE CONTROL
279. ADJUST THE IDLE SPEED
280. ADJSUT THE IDLE MIXTURE
281. ADJUST THE FAST IDLE
282. ADJUST THE THROTTLE LINKAGE,(Later Models)
283. ADJUST THE THROTTLE LINKAGE,(Early Models)
284. GOVERNOR (IMPCO Type) (Later GM 4-153 and 4-181 Engines Only)
285. Check the Governor
286. GOVERNOR (AISAN Type) (Early GM Engines Only)
287. Adjustments
288. GOVERNOR (HOOF Type) (Early GM Engines Only)
289. Adjust the Governor
290. TROUBLESHOOTING
291. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
292. GENERAL
293. DESCRIPTION
294. Fuel Tank
295. Fuel Filter And Fuel Valve Unit
296. Vaporizer
297. The IMPCO CA 100 Carbureto
298. IMPCO CA 50 Carburetor
299. The Governor (GM Engines Only)
300. Governor With Electronic Controller
301. REPAIRS
302. LPG TANK
303. Removal
304. Installation
305. REPLACE THE HOSES
306. HYDROSTATIC RELIEF VALVE
307. Removal and Installation
308. FILTER UNIT
309. Replacement Of the Fuel Filter Element
310. Replacement of the Diaphragm and Fuel Valve
311. VAPORIZER
312. Removal
313. Disassembly
314. Cleaning
315. Inspection
316. Assembly
317. Installation
318. CARBURETOR (IMPCO CA 100)
319. Removal
320. Disassembly
321. Cleaning
322. Assembly
323. Installation
324. CARBURETER (IMPCO CA 50)
325. Removal
326. Disassembly
327. Cleaning
328. Inspection
329. Assembly (See FIGURE 26.)
330. Installation
331. CHECKS AND ADJUSTMENTS
332. CHECK THE FILTER UNIT
333. CHECK THE VAPORIZER
334. Pressure Reducer Valve
335. Vapor Valve
336. ADJUST THE CARBURETOR
337. Idle Mixture
338. Idle Speed
339. Power Mixture
340. ADJUST THE GOVERNOR (GM Engines Only)
341. Main Adjusting Screw
342. Secondary Adjusting Screw
343. AISAN Governor
344. Adjustment, AISAN Governor
345. TROUBLESHOOTING
346. INTRODUCTION
347. GENERAL
348. DESCRIPTION
349. REPAIRS
350. COUNTERWEIGHT
351. Removal
352. Installation
353. MUFFLER
354. Removal
355. Installation
356. RADIATOR AND COOLANT SYSTEM
357. Removal
358. Installation
359. OVERHEAD GUARD
360. Removal And Installation
361. OPERATOR RESTRAINT SYSTEM
362. ENGINE REMOVAL AND INSTALLATION
363. Removal of the Engine and Transmission
364. Installation of the Engine and Transmission
365. FUEL AND HYDRAULIC TANKS
366. Inspection
367. Repairs, Small Leaks
368. Repairs, Large Leaks
369. Cleaning
370. Steam Method Of Cleaning
371. Chemical Solution Method of Cleaning
372. Additional Preparations For Repair
373. SAFETY LABELS
374. Cab Replacement
375. Window Replacement
376. Windshield Wipers and Heater
377. INTRODUCTION
378. GENERAL
379. DESCRIPTION
380. REPAIRS
381. REMOVAL
382. CLEANING
383. INSPECTION
384. ASSEMBLY
385. TROUBLESHOOTING
386. SPECIFICATIONS
387. INTRODUCTION
388. DESCRIPTION
389. GENERAL
390. REPAIRS
391. STEERING AXLE
392. Removal
393. Installation
394. STEERING CYLINDER
395. Removal
396. Service
397. Installation
398. Removal
399. Installation
400. SPINDLES
401. Removal
402. Installation
403. CHECKS AND ADJUSTMENTS
404. REMOVE THE AIR FROM THE STEERING SYSTEM
405. SET THE PRESSURE RELIEF VALVE
406. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
407. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
408. H2.00-3.00J (H40-60J) With Powershift Transmission
409. TROUBLESHOOTING
410. INTRODUCTION
411. GENERAL
412. DESCRIPTION
413. OPERATION
414. Lift Section
415. Tilt Section
416. Relief Valve
417. SOLENOID VALVE FOR AUXILIARY FUNCTION
418. Operation
419. REPAIRS
420. MAIN CONTROL VALVE
421. Removal and Disassembly
422. Cleaning and Inspection
423. Assembly
424. Installation
425. SOLENOID VALVE FOR AUXILIARY FUNCTION
426. Removal and Disassembly
427. Assembly and Installation

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