Hyster D005 (H60-110E) Service Manual - Image 2

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Hyster D005 (H60-110E) Service Manual - Image 4

Hyster D005 (H60-110E) Service Manual - Image 5

Hyster D005 (H60-110E) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 611
Size: 22.8MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- D005 (H60-110E)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REMOVAL AND INSTALLATION OF THE ENGINE
5. CYLINDER HEAD AND MECHANISM
6. Cylinder Head, Removal
7. Cylinder Head, Disassembly
8. Cleaning And Inspection
9. Valve And Valve Seats
10. Studs For The Rocker Arms
11. Hydraulic Valve Lifters, Replacement
12. Hydraulic Valve Lifters, Cleaning And Inspection
13. Cylinder Head, Assembly
14. Cylinder Head, Installation
15. Rocker Arm Cover, Installation
16. TIMING GEAR COVER
17. Removal
18. Installation
19. CAMSHAFT
20. Removal
21. Inspection
22. Camshaft Bearings, Removal
23. Camshaft Bearings, Installation
24. DISTRIBUTOR
25. Removal
26. Installation
27. LUBRICATION SYSTEM
28. Oil Sump, Removal
29. Oil Sump, Installation
30. Oil Pump, Removal
31. Oil Pump, Disassembly and Repair
32. Oil Pump, Assembly
33. Oil Pump, Installation
34. PISTON AND CONNECTING ROD ASSEMBLIES
35. Connecting Rod Bearings, Replacement
36. Piston And Connecting Rod Assemblies, Removal
37. Disassembly
38. Piston, Cleaning And Inspection
39. Cylinder Bores, Inspection And Repair
40. Piston Rings
41. Assembly
42. Piston And Connecting Rod Assemblies, Installation
43. CRANKSHAFT
44. Main Bearings, Replacement
45. Oil Seal For The Rear Main Bearing, Replacement (GM 4-181 and 3.0L Only)
46. Oil Seal For The Rear Main Bearing, Replacement (Engines That Have A Two-Piece Oil Seal)
47. Crankshaft, Removal
48. Inspection and Repair
49. How To Check The Clearance Between The Main Bearings And Their Journals
50. Installation
51. FLYWHEEL AND FLYWHEEL HOUSING
52. Flywheel, Removal
53. Ring Gear, Replacement
54. Flywheel, Installation
55. COOLING SYSTEM
56. Coolant Pump
57. Fan Drive
58. Viscous Fan Drive
59. ENGINE SPECIFICATIONS
60. ENGINE DATA
61. CYLINDER HEAD
62. HYDRAULIC VALVE LIFTER
63. CAMSHAFT
64. PISTONS
65. CYLINDER BORE
66. CRANKSHAFT
67. CONNECTING RODS
68. COOLING SYSTEM
69. LUBRICATION SYSTEM
70. TORQUE SPECIFICATIONS
71. INTRODUCTION
72. GENERAL
73. DESCRIPTION
74. OPERATION
75. The Float System
76. The Idle System
77. The Main Metering System (GM 6-250)
78. The Power System (GM 6-250)
79. The Accelerator Pump System
80. Choke System
81. REPAIRS
82. REMOVAL
83. DISASSEMBLY
84. Cleaning
85. ASSEMBLY
86. INSTALLATION
87. GOVERNOR (ELECTONIC) (IMPCO Type) (Later Units)
88. GOVERNOR (PNEUMATIC) (Early Units)
89. CHECKS AND ADJUSTMENTS
90. GENERAL
91. ADJUST THE CHOKE CONTROL
92. ADJUST THE IDLE SPEED
93. ADJSUT THE IDLE MIXTURE
94. ADJUST THE FAST IDLE
95. ADJUST THE THROTTLE LINKAGE,(Later Models)
96. ADJUST THE THROTTLE LINKAGE,(Early Models)
97. GOVERNOR (IMPCO Type) (Later GM 4-153 and 4-181 Engines Only)
98. Check the Governor
99. GOVERNOR (AISAN Type) (Early GM Engines Only)
100. Adjustments
101. GOVERNOR (HOOF Type) (Early GM Engines Only)
102. Adjust the Governor
103. TROUBLESHOOTING
104. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
105. GENERAL
106. DESCRIPTION
107. Fuel Tank
108. Fuel Filter And Fuel Valve Unit
109. Vaporizer
110. The IMPCO CA 100 Carbureto
111. IMPCO CA 50 Carburetor
112. The Governor (GM Engines Only)
113. Governor With Electronic Controller
114. REPAIRS
115. LPG TANK
116. Removal
117. Installation
118. REPLACE THE HOSES
119. HYDROSTATIC RELIEF VALVE
120. Removal and Installation
121. FILTER UNIT
122. Replacement Of the Fuel Filter Element
123. Replacement of the Diaphragm and Fuel Valve
124. VAPORIZER
125. Removal
126. Disassembly
127. Cleaning
128. Inspection
129. Assembly
130. Installation
131. CARBURETOR (IMPCO CA 100)
132. Removal
133. Disassembly
134. Cleaning
135. Assembly
136. Installation
137. CARBURETER (IMPCO CA 50)
138. Removal
139. Disassembly
140. Cleaning
141. Inspection
142. Assembly (See FIGURE 26.)
143. Installation
144. CHECKS AND ADJUSTMENTS
145. CHECK THE FILTER UNIT
146. CHECK THE VAPORIZER
147. Pressure Reducer Valve
148. Vapor Valve
149. ADJUST THE CARBURETOR
150. Idle Mixture
151. Idle Speed
152. Power Mixture
153. ADJUST THE GOVERNOR (GM Engines Only)
154. Main Adjusting Screw
155. Secondary Adjusting Screw
156. AISAN Governor
157. Adjustment, AISAN Governor
158. TROUBLESHOOTING
159. INTRODUCTION
160. GENERAL
161. DESCRIPTION
162. DISASSEMBLY AND ASSEMBLY
163. COUNTERWEIGHT
164. Removal
165. Installation
166. OVERHEAD GUARD
167. Removal
168. Installation
169. HOOD AND SEAT REMOVAL
170. Removal
171. INSTALLATION
172. FUEL TANK
173. REPAIRS
174. FUEL AND HYDRAULIC TANKS
175. Small Leaks
176. Large Leaks
177. OTHER REPAIRS
178. TILT CYLINDER MOUNTS
179. STEERING AXLE MOUNT
180. LABEL REPLACEMENT
181. INTRODUCTION
182. GENERAL
183. DESCRIPTION
184. REPAIRS
185. REMOVAL
186. DISASSEMBLY
187. CLEANING
188. INSPECTION
189. ASSEMBLY
190. The Pinion Assembly
191. The Differential
192. INSTALLATION
193. TROUBLESHOOTING
194. INTRODUCTION
195. GENERAL
196. DESCRIPTION
197. OPERATION
198. REPAIRS
199. REMOVAL
200. Removing the Transmission (Both Methods)
201. Removing The Transmission Without Removing The Drive Axle
202. Removing The Transmission With The Drive Axle
203. DISASSEMBLY
204. Removing the Selector Rails and Forks
205. Removing the Hypoid Ring Gear and Differential
206. Removing the Gear Assemblies
207. CLEANING
208. INSPECTION
209. ASSEMBLY
210. Assembling The Hypoid Pinion and Ring Gear and Differential
211. Assembling the Range Countershaft
212. Assembling The Forward Countershaft
213. Assembling The Forward and Reverse Main Shaft
214. Assembling The Input Gear and Range Main Shaft
215. Installing the Differential Assembly
216. Installing the Selector Rails and Forks
217. INSTALLATION
218. CHECKS AND ADJUSTMENTS
219. LINKAGE ADJUSTMENTS
220. TROUBLESHOOTING – DIFFERENTIAL
221. TROUBLESHOOTING – TRANSMISSION
222. SPECIFICATIONS
223. INTRODUCTION
224. GENERAL
225. DESCRIPTION
226. REPAIRS
227. DISASSEMBLY
228. CLEANING
229. ASSEMBLY
230. TROUBLESHOOTING
231. INTRODUCTION
232. GENERAL
233. DESCRIPTION
234. OPERATION
235. REPAIRS
236. STEERING WHEEL AND COLUMN ASSEMBLY
237. TYPE A STEERING COLUMN ASSEMBLY
238. Removal And Disassembly
239. Assembly And Installation
240. TYPE A STEERING COLUMN
241. TYPE A STEERING COLUMN
242. TYPE B STEERING COLUMN
243. Removal And Disassembly
244. Assembly And Installation
245. TYPE B STEERING COLUMN
246. Disassembly of Steering Control Unit
247. Cleaning of Steering Control Unit
248. Assembly of Steering Control Unit
249. CHECKS AND ADJUSTMENTS
250. REMOVE AIR FROM THE SYSTEM
251. TROUBLESHOOTING
252. INTRODUCTION
253. GENERAL
254. DESCRIPTION
255. REPAIRS
256. STEERING AXLES WITH STUB SHAFT MOUNTS
257. Removal
258. Installation
259. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS
260. Removal
261. Installation
262. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS (E30-50B, E60BS AFTER AUGUST 1981)
263. Removal
264. Installation
265. WHEELS AND HUBS
266. Removal and Disassembly
267. Cleaning
268. Assembly And Installation
269. SPINDLES, BEARING AND TIE RODS
270. Removal And Disassembly
271. Cleaning
272. Assembly And Installation
273. STEERING CYLINDER
274. Removal And Disassembly
275. Cleaning
276. Assembly And Installation
277. CHECKS AND ADJUSTMENTS
278. STEERING CYLINDER
279. CENTER PIVOT OR RUBBER MOUNTS
280. SPINDLE AND HUB
281. TROUBLESHOOTING
282. INTRODUCTION
283. GENERAL
284. DESCRIPTION AND OPERATION
285. REPAIRS
286. REMOVAL AND DISASSEMBLY
287. CLEANING
288. INSPECTION
289. ASSEMBLY
290. CHECKS AND ADJUSTMENTS
291. BRAKE SHOES
292. Parking Brake
293. Seat Actuated Park Brake, J4060AS
294. Removing The Air From The Brake System
295. TROUBLESHOOTING
296. INTRODUCTION
297. GENERAL
298. DESCRIPTION
299. REPAIRS
300. REMOVAL AND DISASSEMBLY
301. CLEANING
302. INSPECTION
303. ASSEMBLY AND INSTALLATION
304. TROUBLESHOOTING
305. GENERAL
306. INTRODUCTION
307. DESCRIPTION
308. OPERATION
309. Flow Control Valve
310. Relief Valve
311. REPAIRS
312. REMOVAL
313. DISASSEMBLY
314. CLEANING
315. INSPECTION
316. ASSEMBLY
317. INSTALLATION
318. CHECKS AND ADUSTMENTS
319. CHECK THE OUTPUT OF THE PUMP
320. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
321. TROUBLESHOOTING
322. INTRODUCTION
323. GENERAL
324. DESCRIPTION
325. OPERATION
326. Lift Spool
327. Tilt Spool
328. Relief Valve, SingleStage
329. Relief Valve, TwoStage
330. REPAIRS
331. REMOVAL AND DISASSEMBLY
332. CLEANING AND INSPECTION
333. ASSEMBLY
334. INSTALLATION
335. CHECKS AND ADJUSTMENTS
336. ADJUST THE SINGLESTAGE RELIEF VALVE
337. ADJUST THE TWOSTAGE RELIEF VALVE
338. ADJUST THE RELIEF VALVE ON THE AUXILIARY CONTROL VALVE, H60110E ONLY
339. TROUBLESHOOTING
340. INTRODUCTION
341. GENERAL
342. DESCRIPTION
343. ENGINE SERIAL NUMBER CODES
344. REMOVAL AND INSTALLATION
345. CYLINDER HEAD
346. Removal
347. Installation
348. Cylinder Head Repairs
349. OIL PUMP
350. Removal
351. Disassembly
352. Inspection
353. Assembly
354. Installation
355. RELIEF VALVE
356. TIMING GEAR CASE AND TIMING GEARS
357. Removal
358. Installation
359. PISTONS AND CONNECTING RODS
360. Removal
361. Disassembly
362. Inspection
363. Assembly
364. Installation
365. CRANKSHAFT AND MAIN BEARINGS
366. Removal
367. Inspection
368. Assembly
369. CAMSHAFT AND CAM FOLLOWERS
370. Removal
371. Inspection
372. Assembly
373. FLYWHEEL AND FLYWHEEL HOUSING
374. Removal
375. Repairs
376. Installation
377. STEERING PUMP DRIVE
378. Removal
379. Installation
380. PCV VALVE
381. FUEL SYSTEM
382. FUEL PUMP
383. Removal
384. Disassembly
385. Assembly
386. Installation
387. FUEL INJECTION PUMP
388. Removal
389. Repairs
390. Installation
391. FUEL INJECTORS
392. Removal
393. Repairs
394. Installation
395. COLD START AID
396. Description
397. Removal
398. Installation
399. COOLING SYSTEM
400. THERMOSTAT
401. Removal
402. Inspection
403. Installation
404. WATER PUMP
405. Removal
406. Disassembly
407. Assembly
408. Installation
409. CHECKS AND ADJUSTMENTS
410. CHECKING THE INJECTORS
411. Repairs
412. Installation
413. REMOVING AIR FROM THE FUEL SYSTEM
414. CHECKING THE TIMING MARKS
415. Method A
416. Method B
417. CHECKING THE TIMING ANGLE OF THE FUEL INJECTION PUMP WITH THE SPECIAL TOOL
418. VALVE CLEARANCE ADJUSTMENT
419. ADJUSTING THE THROTTLE LINKAGE
420. TROUBLESHOOTING
421. SPECIFICATIONS
422. TORQUE SPECIFICATIONS
423. INTRODUCTION
424. GENERAL
425. DESCRIPTION
426. REPAIRS
427. FAN ASSEMBLY
428. Removal (S30120E)
429. Removal (H60110E)
430. Disassembly (S30120E)
431. Disassembly (H60110E)
432. Assembly (Both Series)
433. Fan Belt Adjustment
434. Installation
435. RADIATOR
436. Removal
437. Installation
438. Cleaning and Inspection
439. TROUBLESHOOTING
440.
440.1. INTRODUCTION
440.2. REPAIRS
440.3. CHECKS AND ADJUSTMENT
440.4. TROUBLESHOOTING
441.
441.1. INTRODUCTION
441.2. REPAIRS
441.3. CHECKS AND ADJUSTMENTS
441.4. TROUBLESHOOTING
441.5. PRESSURE TESTS
441.6. SPECIFICATIONS
442.
443.
443.1. INTRODUCTION
443.2. REPAIRS
444.
444.1. INTRODUCTION
444.2. REPAIRS
444.3. CHECKS AND ADJUSTMENTS
445.
445.1. INTRODUCTION
445.2. CHECKS AND ADJUSTMENTS
445.3. TROUBLESHOOTING
446.
447.
448.

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