Hyster D117 (H36.00-48.00E, -16CH) Service Manual

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Hyster D117 (H36.00-48.00E, -16CH) Service Manual - Image 3

Hyster D117 (H36.00-48.00E, -16CH) Service Manual - Image 4

Hyster D117 (H36.00-48.00E, -16CH) Service Manual - Image 5

hyster d117 h3600 4800e 16ch service manual 2

hyster d117 h3600 4800e 16ch service manual 3

Hyster D117 (H36.00-48.00E, -16CH) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 920
Size: 25.7MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- D117 (H36.00-48.00E, -16CH)

1. RM0429-(04-1997)-UK-EN
1.1. INTRODUCTION
1.2. STEERING WHEEL AND COLUMN ASSEMBLY
1.3. STEERING CONTROL UNIT
1.4. FLOW AMPLIFIER
1.5. CHECKS AND ADJUSTMENTS
1.6. TROUBLESHOOTING
2. RM0432-(08-2004)-UK-EN
2.1. Safety Precautions Maintenance and Repair
2.2. General
2.3. Description and Operation
2.4. General
2.5. Lifting
2.6. High Speed
2.7. Normal Speed
2.8. Lowering
2.9. Safety Procedures When Working Near Mast
2.10. Forks Repair
2.11. Install
2.12. Low-Mount Fork
2.13. High-Mount Fork
2.14. Carriage Repair
2.15. Disassemble
2.16. Clean and Inspect
2.17. Assemble
2.18. Install
2.19. Mast Repair
2.20. Disassemble
2.21. Clean and Inspect
2.22. Assemble
2.23. Install
2.24. Lift Cylinders Repair
2.25. Disassemble
2.26. Clean and Inspect
2.27. Assemble
2.28. Install
2.29. Sideshift Cylinder Repair
2.30. Disassemble
2.31. Clean and Inspect
2.32. Assemble
2.33. Install
2.34. Fork Positioner Cylinders Repair
2.35. Disassemble
2.36. Clean and Inspect
2.37. Assemble
2.38. Install
2.39. Header Hoses Replacement
2.40. Carriage Side Rollers Adjustment
2.41. Mast Side Rollers Adjustment
2.42. Mast Load Rollers Adjustment
2.43. Lift Chains Adjustment
2.44. Lift and Tilt Cylinders Leak Check
2.45. Troubleshooting
2.46. Table 1. Weight of Components
2.47. Table 2. Hydraulic Line Codes
3. RM0626-(11-2001)-UK-EN
3.1. Cooling System
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Description
3.5. Radiator
3.6. Radiator Cap
3.7. Thermostat
3.8. Water Pump
3.9. Fan and Fan Shroud
3.10. Cooling System Checks
3.11. Radiator
3.12. Thermostat
3.13. Water Pump
3.14. Exhaust Leaks
3.15. Fan and Fan Shroud
3.16. Radiator Cleaning
3.17. Troubleshooting
4. RM0634-(03-2005)-UK-EN
4.1. Four-Speed Powershift Transmission
4.2. Safety Precautions Maintenance and Repair
4.3. General
4.4. Automatic Powershift Control
4.5. Transmission Control System
4.6. Transmission Control Lever
4.7. Mechanical Description and Operation
4.8. General
4.9. Torque Converter
4.10. Description
4.11. Operation
4.12. Clutch Assemblies
4.13. Description
4.14. Operation
4.15. Transmission Operation in Neutral
4.16. Input Shaft, Forward Shaft, and Clutch Assembly
4.17. Description
4.18. Operation
4.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
4.20. Description
4.21. Operation
4.22. Third-Speed Shaft, Gear, and Clutch Assembly
4.23. Description
4.24. Operation
4.25. Fourth-Speed Shaft and Clutch
4.26. Description
4.27. Operation
4.28. Output Shaft
4.29. Description
4.30. Operation
4.31. Hydraulic Description and Operation
4.32. Sump, Filter, and Pump
4.33. Transmission Charge Pump
4.34. Pressure Regulator Valve
4.35. Relief Valve
4.36. Transmission Control Valve
4.37. Solenoid Valves
4.38. Direction Spools
4.39. Range Spools
4.40. Modulator Valves
4.41. Table 1. Solenoid Controls
5. RM0635-(06-2007)-UK-EN
5.1. Four-Speed Powershift Transmission
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Torque Converter Repair
5.5. Torque Converter, Remove
5.6. Torque Converter, Disassemble
5.7. Clean and Inspect
5.8. Torque Converter, Assemble
5.9. Torque Converter (Turbine) Housing, Disassemble
5.10. Relief Valve for Lube Pressure, Disassemble and Assemble
5.11. Oil Sealing Rings Sleeve, Replace
5.12. Torque Converter Housing, Assemble
5.13. Torque Converter, Install
5.14. Transmission Repair
5.15. Remove, Transmission Only
5.16. Transmission and Engine Assembly, Remove
5.17. Transmission, Disassemble
5.18. Output Shaft, Disassemble and Assemble
5.19. Fourth-Speed Shaft, Disassemble and Assemble
5.20. Third-Speed Shaft, Disassemble and Assemble
5.21. Forward Shaft and Clutch, Disassemble and Assemble
5.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
5.23. First-Speed Shaft and Clutch, Disassemble and Assemble
5.24. Input Shaft, Disassemble and Assemble
5.25. Speed Sensor, Install
5.26. Transmission, Clean and Inspect
5.27. Transmission, Assemble
5.28. Control Valve
5.29. Clean and Inspect
5.30. Assemble and Install
5.31. Install, Transmission
5.32. Install, Transmission and Engine Assembly
5.33. Clean Oil System of Transmission After Major Repair
5.34. Automatic Powershift Control (APC 100)
5.35. Functional Description
5.36. Transmission Control Lever
5.37. First-Speed Shaft Bearings Adjustment
5.38. Torque Converter Stall Speed Check
5.39. Transmission Oil Pressures Check
5.40. Clutch Pressures Check
5.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
5.42. Troubleshooting
5.43. Transmission Controller (APC 100)
5.44. Table 1. Flange Nut Torque
5.45. Table 2. APC 100 Control Module (Pin Connections)
5.46. Table 3. Hobbs Gear Selector Connections
5.47. Table 4. Example Torque Values at Dimensions Shown
5.48. Table 5. Transmission Pressures
6. RM0071-(03-2006)-UK-EN
6.1. Steering Axle
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. Description
6.5. Steering Axle Repair
6.6. Install
6.7. Steering Cylinder Repair
6.8. Inspect
6.9. Assemble
6.10. Install
6.11. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
6.12. H360-620B Models
6.13. H16.00-30.00C (H360-650C), H20.00-32.00F (H440-700F/FS), and H36
6.14. H36.00-48.00C (H800-1050C), H36.00-48.00E (H800-1050E), H20.00-3
6.15. Hubs Repair
6.16. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), and P7.00-9
6.17. Install
6.18. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
6.19. Install
6.20. Spindles Repair
6.21. Install
6.22. System Air Removal
6.23. Cylinder Stops Adjustment
6.24. Torque Specifications
6.25. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
6.26. H360-620B, H700-800A, H36.00-44.00B (H700-920B), H17.00-48.00C (
6.27. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C)
6.28. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
6.29. H360-620B
6.30. H700-800A, H36.00-44.00B (H700-920B)
6.31. H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C), H36.00-44.
6.32. H36.00-48.00E (H800-1050E), H36.00-48.00C (H800-1050C), H20.00-3
7. RM0046-(11-2014)-UK-EN
8. RM0097-(05-2012)-UK-EN
8.1. Hydraulic Gear Pumps
8.2. Safety Precautions Maintenance and Repair
8.3. Description
8.4. Operation
8.5. Flow Control Valve
8.6. Relief Valve
8.7. Hydraulic Gear Pump Repair
8.8. Disassemble
8.9. Inspect
8.10. Assemble
8.11. Install
8.12. Pump Output Check
8.13. Method No. 1
8.14. Method No. 2
8.15. Hydraulic System Air Check
8.16. Troubleshooting
9. RM0103-(03-2007)-UK-EN
9.1. Tilt Cylinders
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description
9.5. Tilt Cylinder Repair
9.6. Disassemble
9.7. Assemble
9.8. Tilt Cylinders With O-Ring or Single-Lip Seals
9.9. Tilt Cylinders for XM and XMS Models
9.10. Tilt Cylinders for XL, XLS, and XL 3 Models
9.11. Tilt Cylinders for H700-800A and Early Model H700-920B
9.12. Install
9.13. Tilt Cylinders Using Chevron Packing
9.14. Tilt Cylinder Leak Check
9.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
9.16. Torque Specifications
9.17. Piston Rod Nut
9.18. Retainer
9.19. Troubleshooting
9.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
10. RM0143-(02-2007)-UK-EN
10.1. Instrument Panel Indicators and Senders
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description
10.5. Steering Column Gauges, Meters, and Indicators
10.6. LED Display Panel
10.7. Battery Discharge Indicators
10.8. Brush Wear Indicators
10.9. Motor Temperature Indicators
10.10. LX Series Display Panel
10.11. Hourmeter Functions
10.12. Battery Indicator Function
10.13. Status Code Function
10.14. ZX Series Display Panels
10.15. Display Panel
10.16. Basic Display Panels
10.17. Performance Display
10.18. Brush Wear Indicators
10.19. Adjustments – General
10.20. Replacement – General Information
10.21. Meter Replacement
10.22. Sender Replacement
10.23. Fuel Level Sender
10.24. Pressure and Temperature Sender
10.25. Seat Sensor, Operator Presence System (OPS)
10.26. Install
10.27. Operator Presence System Module Replacement
10.28. Install
10.29. ITW Display Panel Replacement
10.30. Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl
10.31. Display Panel Assembly, Replace
10.32. Indicator LEDs
10.33. Battery Indicators
10.34. Digital Display (Performance Display Panel Only)
10.35. Status Code or Performance Level Switches and Indicator LEDs (Pe
10.36. Basic Display Panel, Replace Parts
10.37. Performance Display Panel, Replace Parts
10.38. Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace
10.39. Remove and Replace
10.40. Specifications
10.41. Meter Specifications
10.42. Sender Specifications
10.43. Troubleshooting
10.44. Troubleshooting for Operator Presence System
10.45. Table 1. Troubleshooting Procedure for Operator Presence Module
11. RM0144-(05-1997)-UK-EN
11.1. ELECTRICAL WARNING DEVICES
12. RM0231-(01-2016)-UK-EN
12.1. General
13. RM0265-(11-1997)-UK-EN
13.1. INTRODUCTION
13.2. REPAIRS
13.3. CHECKS AND ADJUSTMENTS
13.4. TROUBLESHOOTING
14. RM0266-(11-1997)-UK-EN
14.1. INTRODUCTION
14.2. REPAIRS
14.3. CHECKS AND ADJUSTMENTS
14.4. TROUBLESHOOTING
15. RM0676-(09-2006)-UK-EN
15.1. Diagrams
15.2. Safety Precautions Maintenance and Repair
16. RM0677-(01-2005)-UK-EN
16.1. Periodic Maintenance
16.2. Safety Precautions Maintenance and Repair
16.3. General
16.4. Serial Number Data
16.5. How to Move Disabled Lift Truck
16.6. How to Tow Lift Truck
16.7. How to Put Lift Truck on Blocks
16.8. How to Raise Drive Tires
16.9. How to Raise Steering Tires
16.10. Maintenance Schedule
16.11. Spreader Maintenance
16.12. Maintenance Procedures Every 8 Hours or Daily
16.13. How to Make Checks With Engine Stopped
16.14. Safety Labels
16.15. Operator Restraint System
16.16. Steering Column Latch
16.17. Tires and Wheels
16.18. Forks, Mast, and Lift Chains, Inspect
16.19. Drive Belt
16.20. Crankcase Breather Tube
16.21. Air Intake Piping and Charge Air Piping
16.22. Cooling Fan
16.23. Precleaner for Air Filter
16.24. Air Filter
16.25. Fuel, Oil, or Coolant Leak Check
16.26. Engine Oil
16.27. Hydraulic System Oil
16.28. Hydraulic Oil Filters
16.29. Hydraulic Filter
16.30. Battery
16.31. Splash Fuses
16.32. Cooling System
16.33. Fuel Filter/Water Separator
16.34. How to Make Checks With Engine Running
16.35. Engine Fault Codes
16.36. Gauges, Lights, Horn, Fuses, and Relays
16.37. Engine Oil Pressure
16.38. Electrical System
16.39. Transmission Oil
16.40. Steering System
16.41. Service Brakes
16.42. Parking Brake
16.43. Fuel System
16.44. Primary Fuel Filter
16.45. Control Levers and Pedals
16.46. Lift System Operation
16.47. Attachments
16.48. How to Add Fuel to Lift Truck
16.49. Maintenance Procedures Every 250 Hours Or Monthly
16.50. Twist Locks
16.51. Gantry Carriage and Container Attachments
16.52. Maintenance Procedures Every 500 Hours or 3 Months
16.53. Drive Belt
16.54. Lift Chains
16.55. Hydraulic Return Line Oil Filter
16.56. Air Conditioning
16.57. Wheel Nuts
16.58. Heater Air Filter
16.59. Steering Axle Kingpins
16.60. Steering Axle Tie Rods
16.61. Drive Shaft
16.62. Steering Axle Pivots
16.63. Mast and Carriage Load Rollers
16.64. Mast Pivots, Sliding Surfaces
16.65. Sideshift Carriage
16.66. Maintenance Procedures Every 500 Hours or 6 Months
16.67. Fuel Filter
16.68. Engine Oil and Filter
16.69. Oil Filter for Oil Cooled Brakes (Brake Filter)
16.70. Change Transmission Oil
16.71. Maintenance Procedures Every 1000 Hours or 6 Months
16.72. Drive Axle and Differential Oil
16.73. Service Brake System
16.74. Brake System Accumulator
16.75. Hub Bearings, Steer Wheels
16.76. General Lubrication
16.77. Maintenance Procedures Every 1500 Hours or 1 Year
16.78. Water Pump

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